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2004 Chevrolet Silverado 2500

Owner reports · Recalls · Investigations

More warning signs than most Silverado 2500 years

Owner complaints for the 2004 Chevrolet Silverado 2500 are substantially higher than the model-year median of 81.

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When problems were reported

Mileage at the reported incident

336 reports with mileage · 32 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 105 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes. Review the 99 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 68 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

19 crash reports10 fire reports8 injury reports

Fuel System, Gasoline complaints

11 reports
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20,000 miles · Oct 9, 2013
Fuel System, GasolineService Brakes

BRAKE LINES ALL RUSTED OUT AND FUEL LINES 21,300 MILES ON IT ARE THERE ANY RECALLS OUT YET OR COMING OUT VERY SOON. *TR

NHTSA ODI #10547408

121,625 miles · Jan 29, 2012
Fuel System, Gasoline

VEHICLE HAS BEEN DIAGNOSED WITH BAD FUEL INJECTORS. SYMPTOMS INCLUDE EXCESSIVE SMOKE AND SMOG TEST FAILURE. MANUFACTURER HAS A 7 YEAR/200,000 MILE WARRANTY ON INJECTORS. MY VEHICLE HAS 121,000 MILES BUT WAS PLACED IN SERVICE 12/2003. MASSIVELY COMMON PROBLEM ON ALL DURAMAX DIESELS. MANUFACTURER ONLY WARRANTIES THE REPAIRED VEHIC…

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VEHICLE HAS BEEN DIAGNOSED WITH BAD FUEL INJECTORS. SYMPTOMS INCLUDE EXCESSIVE SMOKE AND SMOG TEST FAILURE. MANUFACTURER HAS A 7 YEAR/200,000 MILE WARRANTY ON INJECTORS. MY VEHICLE HAS 121,000 MILES BUT WAS PLACED IN SERVICE 12/2003. MASSIVELY COMMON PROBLEM ON ALL DURAMAX DIESELS. MANUFACTURER ONLY WARRANTIES THE REPAIRED VEHICLES FOR 12 MONTHS OR 12,000 MILES. *TT

NHTSA ODI #10445767

102,589 miles · Dec 12, 2011
Fuel System, Gasoline

I HAD MY FUEL INJECTORS REPLACED IN JUNE OF 2010 UNDER AN EXTENDED WARRANTY FROM GM WITH NO OUT OF POCKET COST. 18 MONTHS LATER I AM HAVING THE SAME PROBLEM, FUEL INJECTOR FAILURE AS DIAGNOSED BY A LOCAL CHEVROLET DEALER, BUT BEING TOLD THAT I AM NOW OUT OF WARRANTY AND IT WILL COST $3500+ TO REPAIR. IF THERE IS A DEFECT IN THE …

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I HAD MY FUEL INJECTORS REPLACED IN JUNE OF 2010 UNDER AN EXTENDED WARRANTY FROM GM WITH NO OUT OF POCKET COST. 18 MONTHS LATER I AM HAVING THE SAME PROBLEM, FUEL INJECTOR FAILURE AS DIAGNOSED BY A LOCAL CHEVROLET DEALER, BUT BEING TOLD THAT I AM NOW OUT OF WARRANTY AND IT WILL COST $3500+ TO REPAIR. IF THERE IS A DEFECT IN THE INJECTORS, PREVIOUSLY COVERED FOR 7 YEARS/200,000 MILES, WHY ARE THE "NEW IMPROVED" INJECTORS ONLY COMING WITH 12 MONTHS/12,000 MILES. GM HAS A FUEL INJECTOR PROBLEM WITH THEIR DURAMAX DIESELS THAT NEED TO BE ADDRESSED. I HAVE READ HUNDREDS OF POST FROM PEOPLE WITH THE SAME PROBLEMS. AND CHEVROLET IS NOT OFFERING ANY HELP WITH ANY OF THEM. I AM DEALING WITH GM NOW, AND SO FAR HAVE GOTTEN NOWHERE WITH THE ISSUE. *TR

NHTSA ODI #10439655

81,000 miles · Nov 23, 2011
Fuel System, Gasoline

TL* THE CONTACT OWNS A 2004 CHEVROLET SILVERADO 2500. THE CONTACT STATED AFTER THE ENGINE STARTED IT STALLED WITHIN 10 SECONDS. THE VEHICLE WAS TAKEN TO THE DEALER WHO CONFIRMED THE INJECTORS NEEDED TO BE REPLACED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE VEHICLE WAS REPAIRED. THE FAILURE MILEAGE WAS 81,000 AND THE …

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TL* THE CONTACT OWNS A 2004 CHEVROLET SILVERADO 2500. THE CONTACT STATED AFTER THE ENGINE STARTED IT STALLED WITHIN 10 SECONDS. THE VEHICLE WAS TAKEN TO THE DEALER WHO CONFIRMED THE INJECTORS NEEDED TO BE REPLACED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE VEHICLE WAS REPAIRED. THE FAILURE MILEAGE WAS 81,000 AND THE CURRENT MILEAGE WAS 127,000.

NHTSA ODI #10436871

47,212 miles · Jul 24, 2011
Fuel System, GasolineService Brakes, Hydraulic

I WAS BACKING TRUCK INTO DRIVE WAY MOVING ABOUT 5MPH AND APPLIED BRAKES TO PUT TRUCK INTO REVERSE AND BRAKE PEDAL WENT TO FLOOR DID NOT STOP TRUCK. STEEL BRAKE LINE RUPTURED WHERE THE ABS MODULE IS UNDER THE TRUCK RIGHT BELOW DRIVER SEAT. ALL BRAKE LINES LOOK EXTREMELY RUSTY. TRUCK IS A 2004 2500HD CREW CAB 4X4. I BOUGHT BRAND …

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I WAS BACKING TRUCK INTO DRIVE WAY MOVING ABOUT 5MPH AND APPLIED BRAKES TO PUT TRUCK INTO REVERSE AND BRAKE PEDAL WENT TO FLOOR DID NOT STOP TRUCK. STEEL BRAKE LINE RUPTURED WHERE THE ABS MODULE IS UNDER THE TRUCK RIGHT BELOW DRIVER SEAT. ALL BRAKE LINES LOOK EXTREMELY RUSTY. TRUCK IS A 2004 2500HD CREW CAB 4X4. I BOUGHT BRAND NEW AND IT HAS 47,212 MILES. I PULL A 7000 LBS. CAMPER AND I'M GLAD IT HAPPENED IN MY DRIVEWAY. IN JUNE THE RUBBER GAS LINE FAILED PUMPING 15 GALLONS OF GAS ONTO BOTTOM OF TRUCK AND GROUND ON THE WAY TO WORK (27 MILES). ONCE AGAIN, I WAS LUCKY. I PREFER TO NOT HAVE ANY OTHER STRIKES, TWO IS ENOUGH FOR ME! I HOPE IT DOES NOT TAKE AN INJURY, DEATH, ACCIDENT OR PROPERTY DAMAGE TO GET THE NEEDED ATTENTION THIS VEHICLE NEEDS. *TR

NHTSA ODI #10414895

50,000 miles · Jun 19, 2011
Engine And Engine CoolingFuel System, GasolineVehicle Speed Control

THIS HAPPENED IN THE YEAR 2008. EVERYTHING WAS FINE BUT WHEN I WOKE UP THE FOLLOWING DAY, THE SPEEDOMETER WAS POINTING AT 120MPH. IN OTHER WORDS, IT WAS A DIRECT REFLECTION FROM ITS INITIAL POINT, WHICH WAS WHEN IT WAS POINTING AT OR BELOW 0MPH.

NHTSA ODI #10408208

65,000 miles · Aug 23, 2008
Electrical SystemFuel System, Gasoline

AT APPROX 65,000 MILES MY SPEEDOMETER STOPPED WORKING ALONG WITH OTHER GAUGES IN THE INSTRUMENT PANEL. GM REFUSED TO FIX THE PROBLEM. WHEN I HAD 80,000 MILES GM OFFERED TO FIX THE DEFECT ONLY ON VEHICLES WITH LESS THAN 70,000 MILES. THEY REFUSED TO CORRECT THE DEFECT ON MY VEHICLE. THE DEALER ESTIMATES THE COST TO FIX THIS DEFEC…

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AT APPROX 65,000 MILES MY SPEEDOMETER STOPPED WORKING ALONG WITH OTHER GAUGES IN THE INSTRUMENT PANEL. GM REFUSED TO FIX THE PROBLEM. WHEN I HAD 80,000 MILES GM OFFERED TO FIX THE DEFECT ONLY ON VEHICLES WITH LESS THAN 70,000 MILES. THEY REFUSED TO CORRECT THE DEFECT ON MY VEHICLE. THE DEALER ESTIMATES THE COST TO FIX THIS DEFECT AT APPROX $450.00 I NOW HAVE APPROX 105,000 MILES AND CONTINUE TO DRIVE WITHOUT A WORKING SPEEDOMETER. THIS VEHICLE AND MANY WITH THIS SAME DEFECT IS USED FOR TOWING. GM HAS PUT PROFIT AHEAD OF SAFETY AND CUSTOMER SATISFACTION. THE NTSB HAS CONTINUED TO ALLOW THOUSANDS OF VEHICLES TO OPERATE UNSAFELY WITH THIS WELL KNOWN AND DOCUMENTED DEFECT BY FAILING TO FORCE GM TO RECALL THESE VEHICLES MANY OF WHICH WERE STILL BEING MANUFACTURE AFTER THE DEFECT WAS DISCOVERED. *TR

NHTSA ODI #10239450

87,900 miles · Jan 11, 2008
Fuel System, Gasoline

TL*THE CONTACT OWNS A 2004 CHEVROLET SILVERADO 2500 HD. WHILE DRIVING 65 MPH, HE SAW SMOKE COMING FROM THE TAIL PIPE. THE DEALER STATED THAT THE INJECTORS CAUSED THE FAILURE. AS OF JANUARY 11, 2008, THE DEALER HAD NOT REPAIRED THE VEHICLE. THE FAILURE MILEAGE 87,900 AND CURRENT MILEAGE WAS 88,546.

NHTSA ODI #10214552

25,000 miles · Oct 24, 2006
Fuel System, GasolinePower Train

INJECTORS NUMBER 2 AND 7 LOOSE CONNECTOR AND OIL PUMP RUBBING THROUGH TRANSFER CASE ON CHEVY SILVERADO HD2500 TRAVELING DOWN THE HIGHWAY PULLING A HORSE TRAILER THE TRUCK WENT INTO LIMP MODE AND WOULD NOT KEEP UP WITH HIGHWAY SPEED. HAD TO PULL OVER ON AN INTERSTATE AND ATTEMPT A QUICK REPAIR ALONG THE ROAD. TRANSFER CASE HAS…

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INJECTORS NUMBER 2 AND 7 LOOSE CONNECTOR AND OIL PUMP RUBBING THROUGH TRANSFER CASE ON CHEVY SILVERADO HD2500 TRAVELING DOWN THE HIGHWAY PULLING A HORSE TRAILER THE TRUCK WENT INTO LIMP MODE AND WOULD NOT KEEP UP WITH HIGHWAY SPEED. HAD TO PULL OVER ON AN INTERSTATE AND ATTEMPT A QUICK REPAIR ALONG THE ROAD. TRANSFER CASE HAS NOT YET CAUSED A PROBLEM, HOWEVER, THE ALUMINUM RESIDUES IN THE CASE OIN ARE VERY HIGH AND WHEN PUMP GOES THROUGH CASE ALL OIL WILL BE LOST AND THE VEHICLE WILL STOP. *NM

NHTSA ODI #10171687

58,619 miles · Sep 1, 2006
Fuel System, Gasoline

DT*: THE CONTACT STATED AFTER PARKING IN THE DRIVEWAY A GASOLINE LEAK WAS OBSERVED COMING FROM THE GAS TANK. THE VEHICLE WAS TAKEN TO DEALERSHIP WHO DETERMINED THE GAS TANK MUST BE REPLACED. THE CONTACT EXPRESSED THAT THE MANUFACTURER SHOULD BE RESPONSIBLE FOR THE TANK REPLACEMENT IN A VEHICLE WITH ONLY 58619 MILES.

NHTSA ODI #10167255

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.