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2003 Chevrolet Silverado 1500

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2003 Chevrolet Silverado 1500 do not stand out strongly from the model-year median of 525.

About this comparison →

When problems were reported

Mileage at the reported incident

726 reports with mileage · 79 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Service Brakes. Review the 273 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 195 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 151 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

26 crash reports7 fire reports8 injury reports

What owners actually said

805 reports
Mileage unknown · May 8, 2007
Service Brakes, Hydraulic

OWN A 2003 CHEVROLET SILVERADO 1500 4WD - THE ANTI LOCK BRAKE SYSTEM REPEATEDLY ENGAGED AT SLOW SPEEDS, LESS THAN 10 MPH WHEN COMING TO A STOP, MAKING IT DIFFICULT TO STOP. TRUCK WAS UNSAFE TO DRIVE ,AND HAD TO HAVE REPAIRED. THIS WAS THE SAME PROBLEM THAT INITIATED A RECALL 05V37900 ON 2002 AND EARLIER MODELS. THIS SAME PR…

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OWN A 2003 CHEVROLET SILVERADO 1500 4WD - THE ANTI LOCK BRAKE SYSTEM REPEATEDLY ENGAGED AT SLOW SPEEDS, LESS THAN 10 MPH WHEN COMING TO A STOP, MAKING IT DIFFICULT TO STOP. TRUCK WAS UNSAFE TO DRIVE ,AND HAD TO HAVE REPAIRED. THIS WAS THE SAME PROBLEM THAT INITIATED A RECALL 05V37900 ON 2002 AND EARLIER MODELS. THIS SAME PROBLEM WAS NOW OCCURRING ON MY 2003 MODEL , BUT THIS WAS NOT COVERED BY ANY RECALL. MY TRUCK ONLY HAS 13,000 MILES. LAST SUMMER WHEN THE VEHICLE ONLY HAD 11,000 MILES THE ENTIRE BRAKE ASSEMBLY AREA RUSTED , LEADING TO REPLACEMENT OF ALL THE BRAKE ASSEMBLIES AND ROTORS. THE TRUCK WAS ONLY A FEW MONTHS OUT OF WARRANTY. THIS VEHICLE HAS A SERIOUS RUST PROBLEM, AND IT WAS MAKING THE BRAKES VERY DANGEROUS.*AK

NHTSA ODI #10190162

56,799 miles · May 8, 2007
Vehicle Speed Control

I OWN A 2003 C1500 CHEVROLET SILVERADO WHICH HAS APPROXIMATELY 57,000 MILES ON IT. ON THREE OCCASIONS IN THE LAST SIX WEEKS WHILE DRIVING ON THE INTERSTATE AT POSTED SPEEDS THE SPEEDOMETER HAS GONE FROM APPROXIMATE 65 MPH, CORRECT READOUT, TO ANYWHERE BETWEEN 90-120 MPH. AFTER SITTING FOR 12 TO 36 HOURS THE SPEEDOMETER WILL R…

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I OWN A 2003 C1500 CHEVROLET SILVERADO WHICH HAS APPROXIMATELY 57,000 MILES ON IT. ON THREE OCCASIONS IN THE LAST SIX WEEKS WHILE DRIVING ON THE INTERSTATE AT POSTED SPEEDS THE SPEEDOMETER HAS GONE FROM APPROXIMATE 65 MPH, CORRECT READOUT, TO ANYWHERE BETWEEN 90-120 MPH. AFTER SITTING FOR 12 TO 36 HOURS THE SPEEDOMETER WILL READ CORRECTLY. THIS WAS A SERIOUS SAFETY ISSUE WHICH SHOULD BE CORRECTED BY GM. THIS PROBLEM WAS SO COMMON THAT I HAVE SEEN IT DISCUSSED ON THE NATIONAL NEWS SHOWS TWICE IN THE LAST WEEK. *AK

NHTSA ODI #10190141

80,317 miles · May 8, 2007
Engine And Engine CoolingPower Train

JUST 100 MILES AFTER PCM WAS REPLACED , OUT OF WARRANTY, ENGINE WARNING LIGHT CAME ON. SINCE UNABLE TO GET TO DEALERSHIP FAST ENOUGH I DID SOME RESEARCH IN MY MANUAL, WHICH STATED THAT IF I SHUT DOWN VEHICLE AND LIGHT GOES OFF THEN PROBABLY NOTHING MAJOR TO WORRY ABOUT. INTERMITTENTLY THE LIGHT HAS CAME ON, THEN GONE OFF FOR T…

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JUST 100 MILES AFTER PCM WAS REPLACED , OUT OF WARRANTY, ENGINE WARNING LIGHT CAME ON. SINCE UNABLE TO GET TO DEALERSHIP FAST ENOUGH I DID SOME RESEARCH IN MY MANUAL, WHICH STATED THAT IF I SHUT DOWN VEHICLE AND LIGHT GOES OFF THEN PROBABLY NOTHING MAJOR TO WORRY ABOUT. INTERMITTENTLY THE LIGHT HAS CAME ON, THEN GONE OFF FOR THE PAST 4000 MILES. SO WITH MY OIL CHANGE, HAD DEALERSHIP RUN TEST ON DIAGNOSTICS, FOUND BAD CATALYTIC CONVERTER. COST OF REPAIR, $ 862. WELL, I DON'T HAVE THAT KIND OF MONEY JUST FLOATING AROUND. THEREFORE, I COULDN'T GET IT DONE THIS TIME AROUND. SO I DON'T HAVE THAT FIXED. I WAS TOLD GM GIVES UP TO 80,000 WARRANTY ON THE PCM MODULE AND THE CATALYTIC CONVERTER. STRANGE HOW THE LIGHT CAME ON JUST 100 MILES OVER THE LAST WORK DONE. WHY IS THIS HAPPENING TO ME AND MY TRUCK? *AK

NHTSA ODI #10190099

80,217 miles · May 7, 2007
Power TrainStructure

TRUCK DIED. LOST DASHBOARD FUNCTIONS, NO ENGINE CRANK, PCM FAILURE. HAD TO HAVE TOWED FROM SIDE OF EXPRESSWAY TO DEALERSHIP FOR DIAGNOSTIC TESTING. FOUND OUT PCM WAS BAD ,AND HAD TO REPLACED. RARITY, BUT COINCIDENTAL WHEN IT HAPPENED JUST 217 MILES OVER THE 80,000 MILE GM WARRANTY TIME FRAME. IT WAS ALMOST A $800 BILL THAT …

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TRUCK DIED. LOST DASHBOARD FUNCTIONS, NO ENGINE CRANK, PCM FAILURE. HAD TO HAVE TOWED FROM SIDE OF EXPRESSWAY TO DEALERSHIP FOR DIAGNOSTIC TESTING. FOUND OUT PCM WAS BAD ,AND HAD TO REPLACED. RARITY, BUT COINCIDENTAL WHEN IT HAPPENED JUST 217 MILES OVER THE 80,000 MILE GM WARRANTY TIME FRAME. IT WAS ALMOST A $800 BILL THAT I HAD TO FORK OUT SINCE THERE WAS NO MORE WARRANTY.*AK

NHTSA ODI #10190097

55,000 miles · May 5, 2007
Electrical System

SPEEDOMETER FAILURES ON 2003 CHEVROLET SILVERADO PICKUP. I HAD DEALER REPLACE WHEN IT WAS STILL UNDER WARRANTY AND IT HAS FAILED AGAIN. SPEEDOMETER IS ERRATIC AND YOU CANNOT TELL WHAT SPEED YOU ARE TRAVELING. *JB

NHTSA ODI #10189891

27,800 miles · May 1, 2007
Vehicle Speed Control

TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 1500. WHILE DRIVING 25 MPH THE SPEEDOMETER AUTOMATICALLY INCREASED TO 120 MPH. HOWEVER, THE CONTACT WAS STILL DRIVING AT 25 MPH. THE CONTACT STATED THAT THIS FAILURE OCCURRED ON TWO OTHER OCCASIONS WHILE DRIVING 55 MPH. HE DISCONNECTED THE NEGATIVE BATTERY CABLE AND PARKED THE …

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TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 1500. WHILE DRIVING 25 MPH THE SPEEDOMETER AUTOMATICALLY INCREASED TO 120 MPH. HOWEVER, THE CONTACT WAS STILL DRIVING AT 25 MPH. THE CONTACT STATED THAT THIS FAILURE OCCURRED ON TWO OTHER OCCASIONS WHILE DRIVING 55 MPH. HE DISCONNECTED THE NEGATIVE BATTERY CABLE AND PARKED THE VEHICLE FOR TWENTY MINUTES. HE THEN REHOOKED THE CABLE AND THE SPEEDOMETER RESET ITSELF. THE CONTACT HAD TO PERFORM THIS ROUTINE EACH TIME THE SPEEDOMETER GOT STUCK AT 120 MPH. FROM THE NHTSA WEBSITE HE DISCOVERED THAT THISWAS AN ONGOING FAILURE WITH THIS TYPE OF VEHICLE. THE CURRENT MILEAGE IS 28,144, AND FAILURE MILEAGE WAS 27,800.*AK

NHTSA ODI #10189345

103,200 miles · Apr 25, 2007
Electrical System

MY SPEEDOMETER BEGAN MALFUNCTIONING. IT HAD THE WRONG SPEED DISPLAYED AND CAUSED TO ME TO EXCEED THE SPEED LIMIT FOR SEVERAL MILES AND THEN I GOING SLOWER THAN THE SPEED LIMIT. BOTH SITUATIONS CAUSED ME TO HAVE CLOSE RUN-INS WITH OTHER VEHICLES. *JB

NHTSA ODI #10188884

52,212 miles · Apr 17, 2007
Vehicle Speed Control

2003 CHEVROLET SILVERADO Z71 SPEEDOMETER INDICATING 120 MPH WITH WITH ENGINE OFF. SPEEDOMETER WILL FUNCTION BETWEEN 90 MPH & PEGGED OUT"WHEN DRIVING. GM WILL NOT RECOGNIZE THIS AS A RECALL ITEM, AND LOOKING AT SOME ONLINE FORUMS THIS WAS A COMMON PROBLEM FOR 2002 -2006 SILVERADOS. *AK

NHTSA ODI #10188092

Mileage unknown · Apr 14, 2007
Electrical System

I OWN A 2003 CHEVROLET SILVERADO LT Z-71 AND THE SPEEDOMETER WILL GET STUCK IN THE MIDDLE WHILE AT STOP AND WHILE DRIVING ABOUT 55 WILL BE PEGGED OUT. I TOOK IT TO THE DEALER AND HE TOLD ME IT WAS A VERY COMMON PROBLEM AND SHOULD BE ON RECALL. I FOUND AN ONLINE FORUM WITH SEVERAL HUNDRED DISGRUNTLED GM OWNERS HAVING THE SAME PRO…

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I OWN A 2003 CHEVROLET SILVERADO LT Z-71 AND THE SPEEDOMETER WILL GET STUCK IN THE MIDDLE WHILE AT STOP AND WHILE DRIVING ABOUT 55 WILL BE PEGGED OUT. I TOOK IT TO THE DEALER AND HE TOLD ME IT WAS A VERY COMMON PROBLEM AND SHOULD BE ON RECALL. I FOUND AN ONLINE FORUM WITH SEVERAL HUNDRED DISGRUNTLED GM OWNERS HAVING THE SAME PROBLEM, MOST OF THEM SAY THE REPAIRS COST AROUND $700 AND THE PROBLEM SOMETIMES REOCCURS. I AM A DIEHARD GM FANATIC AND HAVE OWNED SEVERAL AND EVERYTIME I HAD A PROBLEM IT WAS MINOR, BUT THIS IS NOT A MINOR PROBLEM. IN THE FORUM I FOUND THERE IS TALK OF A CLASS ACTION LAW SUIT AND I WOULD HATE TO SEE THIS PROBLEM GO THAT FAR, WHEN A RECALL WOULD TAKE CARE OF THE PROBLEM. I HAVE SEEN RECALLS ON ALOT MORE MINOR STUFF FROM GM, SO WHAT IS THE HOLD UP? I CANT AFFORD TO SPEND $700 TO FIX FAULTY WORKMANSHIP. THE TACHOMETER ALSO DOESN'T FUNCTION RIGHT, BUT THAT DOESN'T BOTHER ME AS MUCH AS THE SPEEDOMETER. I HAVE ALSO LEARNED THAT FUEL GUAGES MAY NOT FUNCTION PROPERLY EITHER AND THAT WORRIES ME BECAUSE MY WIFE USES THIS TRUCK AND HAS MY CHILDREN WITH HER MOST OF THE TIME AND WE LIVE IN THE MIDDLE OF NOWHERE AND IF SHE RUNS OUT OF GAS SHE MAY NOT HAVE CELL SERVICE TO CALL SOMEONE AND THE THOUGHT OF MY WIFE, FIVE YEAR OLD DAUGHTER, AND INFANT SON WALKING DOWN THE HIGHWAY LATE AT NIGHT DOESN'T SIT WELL WITH ME. PLEASE DO THE RESPONSIBLE THING AND RECALL YOUR FAULTY EQUIPMENT. *AK

NHTSA ODI #10187850

63,000 miles · Apr 14, 2007
Electrical System

SPEEDOMETER NEEDLE STICKS AND GIVES INACURATE SPEED. CAN CAUSE ACCIDENT DUE TO WRONG SPEED. I PERSONALLY FIND MYSELF LOKKING IN THE REAR VIEW MIRROR TO TRY TO KEEP THE PROPER SPEED. VEY DANGEROUS FOR MY FAMILY. *AK

NHTSA ODI #10187846

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

EA11001 · Brake Line Corrosion Failure

Opened Jan 5, 2011 · Closed Apr 8, 2015

Status: closed (inferred from source dates) · Service Brakes, Hydraulic; Service Brakes, Hydraulic:foundation Components:hoses, Lines/piping, And Fittings

On January 11, 2011, ODI opened EA11-001 to investigate allegations of premature brake line corrosion failure in model year (MY) 1999 through 2003 General Motors (GM) full-size pickup trucks and sport utility vehicles sold or registered in the following region of the United States that NHTSA has viewed as salt states for investigations of corrosion related issues:Connecticut, Delaware, District of Columbia, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia and Wisconsin.The subject vehicles represent the first five MY's of GM's GMT800 platform production, of which approximately 2,038,504 vehicles were sold in salt states (the subject vehicles).The GMT800 platform includes the following vehicles:1999-2007 Chevrolet Silverado and GMC Sierra 1500, 2500 and 3500 series pick-up trucks; 2000-2006 Chevrolet Suburban, Chevrolet Tahoe and GMC Yukon sport utility vehicles; and 2002-2006 Cadillac Escalade and Chevrolet Avalanche sport-utility vehicles.General Motors produced a total of approximately 10,427,062 GMT800 vehicles for sales in the United States, including almost 5 million that were sold in salt states.Although there are over 60 different brake pipe routing configuration used in GMT800 vehicles, with the exception of the rear crossover pipes in MY 200x-2007 vehicles that changed from rear disc to drum brakes, all of the vehicles use brake pipes from the same supplier with a common double-wall, brazed steel pipe design with a combination of hot dip Zinc-Aluminum corrosion protection coating and Aluminum paint outer layer known in the industry as AlGal (ASTM-B750). ODI analysis of field data regarding GMT800 vehicles identified a total of 3,645 complaints of brake pipe corrosion failures, including 107 alleging crashes, and 40 injuries.Though only 20% of total GMT800 production, due to age and region the subject vehicles account for a disproportionate share of the failure experience; with 2,702 of the complaints (75%), 88 of the crashes (82%) and 20 of the injuries (50%) reported in those vehicles.Analysis of the complaints showed strong correlations to vehicle age and region.For vehicles with less than 8 years of service, the complaint rates were minimal for all regions.In the salt states the failure rates begin to climb as the vehicles advance in age, particularly in the Northeast corner of the United States.The complaint rates in the salt states go from less than 0.1 incident per thousand vehicles (IPTV) at 7 years in service to over 1.0 IPTV after the 12th year of service for the subject pickup trucks and utility vehicles.Most of the failures reported to ODI occurred in vehicles with more than 10 years in service.ODI?s investigation did not identify any specific defect conditions that were causing or contributing to the brake pipe failures.Nor did the analysis isolate the problem to any subject vehicle sub-populations when analyzed by vehicle type or production range.The investigation found that vehicles experiencing brake pipe corrosion failures were likely to have general patterns of excessive corrosion on the majority of the brake pipe assembly and appear to be occurring due to expected wear out for the brake pipe coating material used in the subject vehicles and the environmental conditions in severe corrosion states.A safety-related defect has not been identified at this time.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor t

Additional source detail variants (2)

Service Brakes, Hydraulic:foundation Components:hoses, Lines/piping, And Fittings

On January 11, 2011, ODI opened EA11-001 to investigate allegations of premature brake line corrosion failure in model year (MY) 1999 through 2003 General Motors (GM) full-size pickup trucks and sport utility vehicles sold or registered in the following region of the United States that NHTSA has viewed as salt states for investigations of corrosion related issues:Connecticut, Delaware, District of Columbia, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia and Wisconsin.The subject vehicles represent the first five MY's of GM's GMT800 platform production, of which approximately 2,038,504 vehicles were sold in salt states (the subject vehicles).The GMT800 platform includes the following vehicles:1999-2007 Chevrolet Silverado and GMC Sierra 1500, 2500 and 3500 series pick-up trucks; 2000-2006 Chevrolet Suburban, Chevrolet Tahoe and GMC Yukon sport utility vehicles; and 2002-2006 Cadillac Escalade and Chevrolet Avalanche sport-utility vehicles.General Motors produced a total of approximately 10,427,062 GMT800 vehicles for sales in the United States, including almost 5 million that were sold in salt states.Although there are over 60 different brake pipe routing configuration used in GMT800 vehicles, with the exception of the rear crossover pipes in MY 200x-2007 vehicles that changed from rear disc to drum brakes, all of the vehicles use brake pipes from the same supplier with a common double-wall, brazed steel pipe design with a combination of hot dip Zinc-Aluminum corrosion protection coating and Aluminum paint outer layer known in the industry as AlGal (ASTM-B750). ODI analysis of field data regarding GMT800 vehicles identified a total of 3,645 complaints of brake pipe corrosion failures, including 107 alleging crashes, and 40 injuries.Though only 20% of total GMT800 production, due to age and region the subject vehicles account for a disproportionate share of the failure experience; with 2,702 of the complaints (75%), 88 of the crashes (82%) and 20 of the injuries (50%) reported in those vehicles.Analysis of the complaints showed strong correlations to vehicle age and region.For vehicles with less than 8 years of service, the complaint rates were minimal for all regions.In the salt states the failure rates begin to climb as the vehicles advance in age, particularly in the Northeast corner of the United States.The complaint rates in the salt states go from less than 0.1 incident per thousand vehicles (IPTV) at 7 years in service to over 1.0 IPTV after the 12th year of service for the subject pickup trucks and utility vehicles.Most of the failures reported to ODI occurred in vehicles with more than 10 years in service.ODI?s investigation did not identify any specific defect conditions that were causing or contributing to the brake pipe failures.Nor did the analysis isolate the problem to any subject vehicle sub-populations when analyzed by vehicle type or production range.The investigation found that vehicles experiencing brake pipe corrosion failures were likely to have general patterns of excessive corrosion on the majority of the brake pipe assembly and appear to be occurring due to expected wear out for the brake pipe coating material used in the subject vehicles and the environmental conditions in severe corrosion states.A safety-related defect has not been identified at this time.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor t

Service Brakes, Hydraulic

On January 11, 2011, ODI opened EA11-001 to investigate allegations of premature brake line corrosion failure in model year (MY) 1999 through 2003 General Motors (GM) full-size pickup trucks and sport utility vehicles sold or registered in the following region of the United States that NHTSA has viewed as salt states for investigations of corrosion related issues:Connecticut, Delaware, District of Columbia, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia and Wisconsin.The subject vehicles represent the first five MY's of GM's GMT800 platform production, of which approximately 2,038,504 vehicles were sold in salt states (the subject vehicles).The GMT800 platform includes the following vehicles:1999-2007 Chevrolet Silverado and GMC Sierra 1500, 2500 and 3500 series pick-up trucks; 2000-2006 Chevrolet Suburban, Chevrolet Tahoe and GMC Yukon sport utility vehicles; and 2002-2006 Cadillac Escalade and Chevrolet Avalanche sport-utility vehicles.General Motors produced a total of approximately 10,427,062 GMT800 vehicles for sales in the United States, including almost 5 million that were sold in salt states.Although there are over 60 different brake pipe routing configuration used in GMT800 vehicles, with the exception of the rear crossover pipes in MY 200x-2007 vehicles that changed from rear disc to drum brakes, all of the vehicles use brake pipes from the same supplier with a common double-wall, brazed steel pipe design with a combination of hot dip Zinc-Aluminum corrosion protection coating and Aluminum paint outer layer known in the industry as AlGal (ASTM-B750). ODI analysis of field data regarding GMT800 vehicles identified a total of 3,645 complaints of brake pipe corrosion failures, including 107 alleging crashes, and 40 injuries.Though only 20% of total GMT800 production, due to age and region the subject vehicles account for a disproportionate share of the failure experience; with 2,702 of the complaints (75%), 88 of the crashes (82%) and 20 of the injuries (50%) reported in those vehicles.Analysis of the complaints showed strong correlations to vehicle age and region.For vehicles with less than 8 years of service, the complaint rates were minimal for all regions.In the salt states the failure rates begin to climb as the vehicles advance in age, particularly in the Northeast corner of the United States.The complaint rates in the salt states go from less than 0.1 incident per thousand vehicles (IPTV) at 7 years in service to over 1.0 IPTV after the 12th year of service for the subject pickup trucks and utility vehicles.Most of the failures reported to ODI occurred in vehicles with more than 10 years in service.ODI?s investigation did not identify any specific defect conditions that were causing or contributing to the brake pipe failures.Nor did the analysis isolate the problem to any subject vehicle sub-populations when analyzed by vehicle type or production range.The investigation found that vehicles experiencing brake pipe corrosion failures were likely to have general patterns of excessive corrosion on the majority of the brake pipe assembly and appear to be occurring due to expected wear out for the brake pipe coating material used in the subject vehicles and the environmental conditions in severe corrosion states.A safety-related defect has not been identified at this time.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor t

EA04011 · Parking Brake Failure

Opened Apr 9, 2004 · Closed May 10, 2005

Status: closed (inferred from source dates) · Parking Brake; Parking Brake:conventional; Parking Brake:conventional:mechanical; Parking Brake:conventional:mechanical:linkage And Cable

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Additional source detail variants (4)

Parking Brake:conventional

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Parking Brake:conventional:mechanical

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Parking Brake:conventional:mechanical:linkage And Cable

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Parking Brake

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

PE03057 · Parking Brake Failure

Opened Dec 8, 2003 · Closed Apr 9, 2004

Status: closed (inferred from source dates) · Parking Brake

ODI OPENED PE03-057 TO ASSESS PARKING BRAKE INEFFECTIVENESS IN THE SUBJECT VEHICLES.THESE VEHICLES ARE EQUIPPED WITH FOUR WHEEL DISC BRAKES THAT INCORPORATE A SINGLE-SHOE DRUM-IN-HAT PARKING BRAKE INDEPENDENT OF THE SERVICE BRAKES.COMPLAINT AND WARRANTY DATA INDICATE THAT THE PARKING BRAKE LININGS TEND TO WEAR OUT EARLY IN THE LIFE OF THE VEHICLE (AT AN AVERAGE OF 24 MONTHS IN SERVICE), REDUCING THE PARKING BRAKE SYSTEM'S TORQUE BELOW THAT NEEDED TO IMMOBILIZE THE VEHICLE.GM HAS ATTRIBUTED THIS ACCELERATED WEAR TO FOREIGN MATERIAL INTRUSION AND A FAILURE OF THE BRAKE SHOE TO PROPERLY SELF-CENTER WITHIN ITS BRAKE DRUM.EFFECTIVE WITH THE START OF MY 2003 PRODUCTION, A NEWER REDUCED FORCE HOLD-DOWN CLIP WAS INTRODUCED TO FACILITATE BRAKE SHOE DISENGAGEMENT FROM THE DRUM SURFACE.THIS PART IS ALSO AVAILABLE AT THE SERVICE LEVEL FOR THE MY 1999-2002 VEHICLES.GM HAS INDICATED THAT THE PAKING BRAKE IS INTENDED TO OPERATE IN CONJUNCTION WITH THE TRANSMISSION TO IMMOBILZE PARKED VEHICLES, AND THAT IN MANY CASES, ACCELERATED PARKING BRAKE LINING WEAR IS CAUSED BY ROUGH USE, VEHICLE MODIFICATIONS, AND DRIVING WITH THE PARKING ENGAGED. ODI HAS UPGRADED THE PRELIMINARY EVALUATION TO AN ENGINEERING ANALYSIS TO GATHER FURTHER INFORMATION CONCERNING PARKING BRAKE USAGE FACTORS AND THE CIRCUMSTANCES SURROUNDING THE SEVENTEEN REPORTED VEHICLE CRASHES.