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2003 Chevrolet Silverado 1500

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2003 Chevrolet Silverado 1500 do not stand out strongly from the model-year median of 525.

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When problems were reported

Mileage at the reported incident

726 reports with mileage · 79 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Service Brakes. Review the 273 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 195 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 151 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

26 crash reports7 fire reports8 injury reports

Service Brakes complaints

273 reports
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94,520 miles · Jul 24, 2016
Service Brakes

WAS TRAVELING EAST ON HWY 158 AND PUSHED ON BRAKE PEDAL AT THE INTERSECTION OF ZOO ROAD AT A RED LIGHT WITH CARS COMING AND THE PEDAL WHEN TO THE FLOOR AND THE TRUCK BRAKES GRAB A COUPLE OF SHORT TIMES BUT DID NOT STOP THE TRUCK , WENT THRU THE INTERSECTION JUST MISSING A CAR , SMOKE WAS COMING FROM THE DRIVERS SIDE OF THE T…

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WAS TRAVELING EAST ON HWY 158 AND PUSHED ON BRAKE PEDAL AT THE INTERSECTION OF ZOO ROAD AT A RED LIGHT WITH CARS COMING AND THE PEDAL WHEN TO THE FLOOR AND THE TRUCK BRAKES GRAB A COUPLE OF SHORT TIMES BUT DID NOT STOP THE TRUCK , WENT THRU THE INTERSECTION JUST MISSING A CAR , SMOKE WAS COMING FROM THE DRIVERS SIDE OF THE TRUCK HAD TO PUSH ON EMERGENCY BRAKE TO GET THE TRUCK STOP. GOT OUT AND LOOK AND A RUSTED BRAKE LINE HAD BUSTED , WAS TRAVELING ABOUT 45 MILES AN HOUR WHEN THIS OCCURRED. .

NHTSA ODI #10888035

15,000 miles · Jul 7, 2016
Seat BeltsService Brakes

I BOUGHT THIS TRUCK BRAND NEW. I AM 77 AND A RETIRED FORMER MECHANIC. THE TRUCK HAS 4 WHEEL DISK BRAKES AND A SEPARATE INNER DRUM ON THE REAR BRAKES FOR THE EMERGENCY BRAKE. IT IS USELESS! THE SHOES ARE VERY EXPENSIVE A PAIN TO REPLACE AND DON'T WORK VERY WELL OR LAST VERY LONG. A POOR ENGINEERING DESIGN. I AM WIDOWED A DON…

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I BOUGHT THIS TRUCK BRAND NEW. I AM 77 AND A RETIRED FORMER MECHANIC. THE TRUCK HAS 4 WHEEL DISK BRAKES AND A SEPARATE INNER DRUM ON THE REAR BRAKES FOR THE EMERGENCY BRAKE. IT IS USELESS! THE SHOES ARE VERY EXPENSIVE A PAIN TO REPLACE AND DON'T WORK VERY WELL OR LAST VERY LONG. A POOR ENGINEERING DESIGN. I AM WIDOWED A DON'T HAVE ANYONE IN MY PASSENGER SEAT VERY OFTEN. THE FRONT PASSENGER SEAT BELT TIGHTENS ON THE PASSENGER AS I AM DRIVING DOING NORMAL STOP AND GO TRAFFIC. IT WILL NOT RELEASE UNTIL THE BELT IS UNLATCHED AND ROLLED ALL THE WAY BACK IN AND THEN WE START OVER AGAIN. WHEN THE TRUCK WAS UNDER WARRANTY I TOOK IT TO A DEALER BUT THEY SAID THEY COULDN'T FIND ANYTHING WRONG WITH IT. I HAVE TRIED TO FIND A CLIP I COULD USE TO HOLD SLACK IN IT BUT HAVE NOT BEEN SUCCESSFUL.

NHTSA ODI #10883373

99,542 miles · Jul 7, 2016
Service Brakes

BRAKE LINES RUSTED AND BLEW OUT JUST AS I PULLED IN TO DRIVEWAY,(THANK GOODNESS ) AS WE WERE JUST DRIVING DOWN A MAJOR DOWNHILL GRADE IN A VERY BUSY SHOPPING DISTRICT WHERE WE WOULD NOT HAVE BEEN ABLE TO AVOID AN ACCIDENT.

NHTSA ODI #10883371

120,000 miles · May 22, 2016
Service Brakes

RIGHT FRONT BRAKE HARD LINE FAILED DUE TO CORROSION. COMPLETE LOSS OF BRAKES. $590 REPAIR BILL.

NHTSA ODI #10870254

65,000 miles · May 13, 2016
Fuel/propulsion SystemService Brakes

BRAKE LINES COMPLETELY RUSTED THRU, HAD TO REPLACE ALL LINES, FUEL LINES RECENTLY LEAKED AND UPON INSPECTION ARE FOUND TO BE COMPLETELY RUST AS WELL, BAD MATERIAL USED IN THESE LINES, BIG SAFETY ISSUE WITH LEAKING FUEL AND INABILITY TO STOP WHEN BRAKES GO OUT

NHTSA ODI #10864708

113,900 miles · May 3, 2016
Service Brakes

A FRIEND AND I WERE DRIVING ON A VERY BUSY STREET IN FORT MYERS, FLORIDA AT THE 45 MPH LIMIT. WHEN TRAFFIC SLOWED FOR A RED LIGHT I APPLIED THE BRAKES ONLY TO HAVE THE PEDAL GO ALL THE WAY TO THE FLOOR. FORTUNATELY THE STREET HAS A WIDE BERM AND I WAS ABLE TO STEER AROUND TRAFFIC AND ROLL TO A STOP AFTER ABOUT 75 YARDS, CROSSING…

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A FRIEND AND I WERE DRIVING ON A VERY BUSY STREET IN FORT MYERS, FLORIDA AT THE 45 MPH LIMIT. WHEN TRAFFIC SLOWED FOR A RED LIGHT I APPLIED THE BRAKES ONLY TO HAVE THE PEDAL GO ALL THE WAY TO THE FLOOR. FORTUNATELY THE STREET HAS A WIDE BERM AND I WAS ABLE TO STEER AROUND TRAFFIC AND ROLL TO A STOP AFTER ABOUT 75 YARDS, CROSSING 2 BUSINESS DRIVEWAYS AND TAKING OUT 1 REFLECTOR. THE CAUSE WAS A BRAKE LINE RUPTURE DUE TO RUST. AN ON-LINE SEARCH FOR PARTS REVEALED THIS TO BE A RATHER COMMON PROBLEM THAT YOUR OFFICE IS WELL AWARE OF. I UNDERSTAND SUCH RUST HAPPENING IN THE NORTHERN STATES BUT MY TRUCK IS A FLORIDA VEHICLE THAT HAS MADE ONLY ONE WINTER TRIP NORTH AND I DON'T RECALL ANY SNOW EVEN THEN. THOUGH THE OWNER'S MANUAL DOES INSTRUCT THE OWNER TO INSPECT (OR HAVE INSPECTED) THE BRAKE SYSTEM, NO MENTION IS MADE OF RUST OR THAT THE LEFT FRONT INNER FENDER MAY NEED TO BE REMOVED TO SEE THE CRITICAL AREA (FOR RUST). WORSE IN MY OPINION, IS THE DUAL SYSTEM WHICH DID LITTLE TO SLOW MY TRUCK WHEN THE LINE FAILED. WHILE IT DOES STOP THE TRUCK IN NORMAL SLOW DRIVING, THE PEDAL HAS TO BE HELD ALL THE WAY TO THE FLOOR AND IN NO WAY DOES IT SEEM LIKE A SAFE "BACKUP". I UNDERSTAND THAT RECALLS OR EVEN NOTICES TO OWNERS CAN BE EXPENSIVE AND THAT THERE MAY HAVE BEEN NO INJURIES DUE TO THE RUST PROBLEM. BUT HAD THE STREET I WAS DRIVING ON NOT HAD A BERM TO ESCAPE TO OR HAD THERE BEEN A PEDESTRIAN ON THAT BERM, OR ANOTHER VEHICLE IN ONE OF THE BUSINESS ENTRANCES, MY INCIDENT COULD HAVE BEEN VERY TRAGIC. AS IS I AM STILL FACING A COSTLY AND VERY DIFFICULT REPLACEMENT OF ALL THE BRAKE LINES. AND I'LL BE LOOKING AT EVERY CHEVY IN THE AFFECTED GROUP AS A "TIME BOMB".

NHTSA ODI #10862781

125,000 miles · Apr 25, 2016
Service Brakes

WAS DRIVING HOME AND I HAD COMPLETE SUDDEN BRAKE FAILURE AS I PULLED INTO DRIVEWAY.

NHTSA ODI #10861281

165,000 miles · Apr 21, 2016
Service Brakes

WE ARE REPLACING ALL METAL BRAKE LINES AFTER A SECOND BRAKE LINE FAILURE ON THE TRUCK. THESE VEHICLES NEED TO BE RECALLED AND GM FORCED TO REPLACE THE METAL TUBING. WHILE GOING 10 MILES PER HOUR ON A ROAD THE BRAKE PEDAL WENT COMPLETELY TO THE GROUND AND FAILED ONE MONTH AFTER A BRAKE REPAIR- THIS YEAR WHEN IN FOR SAFETY INSPECT…

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WE ARE REPLACING ALL METAL BRAKE LINES AFTER A SECOND BRAKE LINE FAILURE ON THE TRUCK. THESE VEHICLES NEED TO BE RECALLED AND GM FORCED TO REPLACE THE METAL TUBING. WHILE GOING 10 MILES PER HOUR ON A ROAD THE BRAKE PEDAL WENT COMPLETELY TO THE GROUND AND FAILED ONE MONTH AFTER A BRAKE REPAIR- THIS YEAR WHEN IN FOR SAFETY INSPECTIONS AND SECOND LINE IS LEAKING AND WE WILL BE GETTING ANOTHER FAILURE SOON! RECALL BEFORE MORE FAMILIES DIE. WE ARE THANKFUL THIS DIDN'T HAPPEN ON A HIGHWAY WHILE TOWING! FIRST FAILURE 5/20/2015

NHTSA ODI #10860823

108,000 miles · Apr 3, 2016
Service BrakesCrash

2003 CHEVROLET SILVERADO PICKUP TRUCK. COMPLETE 100% BRAKE FAILURE, NO BRAKES WHATSOEVER. DUE TO BRAKE LINE CORROSION. CRASH OCCURRED. LUCKILY, NO ONE WAS INJURED. TRUCK HAD RECENTLY BEEN IN FOR ROUTINE MAINTENANCE AND INSPECTION 3 MONTHS PRIOR. DEALER SERVICE DEPT. DID NOT REPORT PRESENCE OF CORRODED BRAKE LINES HOWEVER OTHER …

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2003 CHEVROLET SILVERADO PICKUP TRUCK. COMPLETE 100% BRAKE FAILURE, NO BRAKES WHATSOEVER. DUE TO BRAKE LINE CORROSION. CRASH OCCURRED. LUCKILY, NO ONE WAS INJURED. TRUCK HAD RECENTLY BEEN IN FOR ROUTINE MAINTENANCE AND INSPECTION 3 MONTHS PRIOR. DEALER SERVICE DEPT. DID NOT REPORT PRESENCE OF CORRODED BRAKE LINES HOWEVER OTHER THINGS WERE REPORTED AND I AUTHORIZED FIXING. SINCE THIS IS KNOWN INCIDENT I THINK THAT THIS SHOULD BE A NOTIFICATION TO OWNERS. I AM LUCKY NO ONE WAS HURT AND I CAN'T IMAGINE IF I WAS ON A FREEWAY OR OTHER AREA WHERE WORSE THINGS WOULD HAVE OCCURRED. AFTER THE COLLISION DAMAGE I AM HAVING ALL BRAKE LINES REPLACED AT MY COST. VEHICLE WAS TRAVELING ON A CITY STREET, TRAVELING ABOUT 35MPH, I STEPPED ON THE BRAKES FOR A ROUTINE STOP AND THE BRAKE PEDAL WENT TO THE FLOOR. NO BRAKE PRESSURE AT ALL. I COULD NOT CHANGE LANES DUE TO OTHER TRAFFIC. NOT ENOUGH TIME TO REACT TO GET TO EMERGENCY BRAKE. I REAR ENDED THE CAR IN FRONT OF ME.

NHTSA ODI #10853144

93,000 miles · Apr 2, 2016
Service BrakesCrash

WHILE DRIVING AT A SPEED OF APPROXIMATELY 20 MILES AND HOUR I HAD A COMPLETE FAILURE OF THE BRAKE SYSTEM, WHIT THE BRAKE PEDAL GOING COMPLETELY TO THE FLOOR. THIS CAUSED ME TO HAVE AN ACCIDENT AND I REAR ENDED ANOTHER PICKUP TRUCK AND WAS ONLY ABLE TO STOP THE CAR BY APPLYING THEW EMERGENCY RAKEAKE. INSPECTION BY THE INSURANCE…

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WHILE DRIVING AT A SPEED OF APPROXIMATELY 20 MILES AND HOUR I HAD A COMPLETE FAILURE OF THE BRAKE SYSTEM, WHIT THE BRAKE PEDAL GOING COMPLETELY TO THE FLOOR. THIS CAUSED ME TO HAVE AN ACCIDENT AND I REAR ENDED ANOTHER PICKUP TRUCK AND WAS ONLY ABLE TO STOP THE CAR BY APPLYING THEW EMERGENCY RAKEAKE. INSPECTION BY THE INSURANCE ADJUSTER AND THE BODY SHOP SHOWED THE BRAKE LINES COMPLETELY RUSTED OUT. THE TRUCK PASSED STATE INSPECTION THE DAY BEFORE. AN INTERNET SEARCH SHOW THAT THIS WAS A SAFETY PROBLEM (RUSTING) WHICH GM CONVINCED THE NHSTA WAS NOT A DEFECT AND DID NOT NEED A RECALL. THE LEAST THAT SHOULD HAVE BEEN DONE WAS THAT OWNERS SDHOULD HAVE BEEN INFORMED. ALSO CONTRARY TOI WHAT GM SAYS IT RESULTED IN COMPLETE BRAKE LOSS...NOT PARTIAL.

NHTSA ODI #10853109

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

EA11001 · Brake Line Corrosion Failure

Opened Jan 5, 2011 · Closed Apr 8, 2015

Status: closed (inferred from source dates) · Service Brakes, Hydraulic; Service Brakes, Hydraulic:foundation Components:hoses, Lines/piping, And Fittings

On January 11, 2011, ODI opened EA11-001 to investigate allegations of premature brake line corrosion failure in model year (MY) 1999 through 2003 General Motors (GM) full-size pickup trucks and sport utility vehicles sold or registered in the following region of the United States that NHTSA has viewed as salt states for investigations of corrosion related issues:Connecticut, Delaware, District of Columbia, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia and Wisconsin.The subject vehicles represent the first five MY's of GM's GMT800 platform production, of which approximately 2,038,504 vehicles were sold in salt states (the subject vehicles).The GMT800 platform includes the following vehicles:1999-2007 Chevrolet Silverado and GMC Sierra 1500, 2500 and 3500 series pick-up trucks; 2000-2006 Chevrolet Suburban, Chevrolet Tahoe and GMC Yukon sport utility vehicles; and 2002-2006 Cadillac Escalade and Chevrolet Avalanche sport-utility vehicles.General Motors produced a total of approximately 10,427,062 GMT800 vehicles for sales in the United States, including almost 5 million that were sold in salt states.Although there are over 60 different brake pipe routing configuration used in GMT800 vehicles, with the exception of the rear crossover pipes in MY 200x-2007 vehicles that changed from rear disc to drum brakes, all of the vehicles use brake pipes from the same supplier with a common double-wall, brazed steel pipe design with a combination of hot dip Zinc-Aluminum corrosion protection coating and Aluminum paint outer layer known in the industry as AlGal (ASTM-B750). ODI analysis of field data regarding GMT800 vehicles identified a total of 3,645 complaints of brake pipe corrosion failures, including 107 alleging crashes, and 40 injuries.Though only 20% of total GMT800 production, due to age and region the subject vehicles account for a disproportionate share of the failure experience; with 2,702 of the complaints (75%), 88 of the crashes (82%) and 20 of the injuries (50%) reported in those vehicles.Analysis of the complaints showed strong correlations to vehicle age and region.For vehicles with less than 8 years of service, the complaint rates were minimal for all regions.In the salt states the failure rates begin to climb as the vehicles advance in age, particularly in the Northeast corner of the United States.The complaint rates in the salt states go from less than 0.1 incident per thousand vehicles (IPTV) at 7 years in service to over 1.0 IPTV after the 12th year of service for the subject pickup trucks and utility vehicles.Most of the failures reported to ODI occurred in vehicles with more than 10 years in service.ODI?s investigation did not identify any specific defect conditions that were causing or contributing to the brake pipe failures.Nor did the analysis isolate the problem to any subject vehicle sub-populations when analyzed by vehicle type or production range.The investigation found that vehicles experiencing brake pipe corrosion failures were likely to have general patterns of excessive corrosion on the majority of the brake pipe assembly and appear to be occurring due to expected wear out for the brake pipe coating material used in the subject vehicles and the environmental conditions in severe corrosion states.A safety-related defect has not been identified at this time.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor t

Additional source detail variants (2)

Service Brakes, Hydraulic:foundation Components:hoses, Lines/piping, And Fittings

On January 11, 2011, ODI opened EA11-001 to investigate allegations of premature brake line corrosion failure in model year (MY) 1999 through 2003 General Motors (GM) full-size pickup trucks and sport utility vehicles sold or registered in the following region of the United States that NHTSA has viewed as salt states for investigations of corrosion related issues:Connecticut, Delaware, District of Columbia, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia and Wisconsin.The subject vehicles represent the first five MY's of GM's GMT800 platform production, of which approximately 2,038,504 vehicles were sold in salt states (the subject vehicles).The GMT800 platform includes the following vehicles:1999-2007 Chevrolet Silverado and GMC Sierra 1500, 2500 and 3500 series pick-up trucks; 2000-2006 Chevrolet Suburban, Chevrolet Tahoe and GMC Yukon sport utility vehicles; and 2002-2006 Cadillac Escalade and Chevrolet Avalanche sport-utility vehicles.General Motors produced a total of approximately 10,427,062 GMT800 vehicles for sales in the United States, including almost 5 million that were sold in salt states.Although there are over 60 different brake pipe routing configuration used in GMT800 vehicles, with the exception of the rear crossover pipes in MY 200x-2007 vehicles that changed from rear disc to drum brakes, all of the vehicles use brake pipes from the same supplier with a common double-wall, brazed steel pipe design with a combination of hot dip Zinc-Aluminum corrosion protection coating and Aluminum paint outer layer known in the industry as AlGal (ASTM-B750). ODI analysis of field data regarding GMT800 vehicles identified a total of 3,645 complaints of brake pipe corrosion failures, including 107 alleging crashes, and 40 injuries.Though only 20% of total GMT800 production, due to age and region the subject vehicles account for a disproportionate share of the failure experience; with 2,702 of the complaints (75%), 88 of the crashes (82%) and 20 of the injuries (50%) reported in those vehicles.Analysis of the complaints showed strong correlations to vehicle age and region.For vehicles with less than 8 years of service, the complaint rates were minimal for all regions.In the salt states the failure rates begin to climb as the vehicles advance in age, particularly in the Northeast corner of the United States.The complaint rates in the salt states go from less than 0.1 incident per thousand vehicles (IPTV) at 7 years in service to over 1.0 IPTV after the 12th year of service for the subject pickup trucks and utility vehicles.Most of the failures reported to ODI occurred in vehicles with more than 10 years in service.ODI?s investigation did not identify any specific defect conditions that were causing or contributing to the brake pipe failures.Nor did the analysis isolate the problem to any subject vehicle sub-populations when analyzed by vehicle type or production range.The investigation found that vehicles experiencing brake pipe corrosion failures were likely to have general patterns of excessive corrosion on the majority of the brake pipe assembly and appear to be occurring due to expected wear out for the brake pipe coating material used in the subject vehicles and the environmental conditions in severe corrosion states.A safety-related defect has not been identified at this time.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor t

Service Brakes, Hydraulic

On January 11, 2011, ODI opened EA11-001 to investigate allegations of premature brake line corrosion failure in model year (MY) 1999 through 2003 General Motors (GM) full-size pickup trucks and sport utility vehicles sold or registered in the following region of the United States that NHTSA has viewed as salt states for investigations of corrosion related issues:Connecticut, Delaware, District of Columbia, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia and Wisconsin.The subject vehicles represent the first five MY's of GM's GMT800 platform production, of which approximately 2,038,504 vehicles were sold in salt states (the subject vehicles).The GMT800 platform includes the following vehicles:1999-2007 Chevrolet Silverado and GMC Sierra 1500, 2500 and 3500 series pick-up trucks; 2000-2006 Chevrolet Suburban, Chevrolet Tahoe and GMC Yukon sport utility vehicles; and 2002-2006 Cadillac Escalade and Chevrolet Avalanche sport-utility vehicles.General Motors produced a total of approximately 10,427,062 GMT800 vehicles for sales in the United States, including almost 5 million that were sold in salt states.Although there are over 60 different brake pipe routing configuration used in GMT800 vehicles, with the exception of the rear crossover pipes in MY 200x-2007 vehicles that changed from rear disc to drum brakes, all of the vehicles use brake pipes from the same supplier with a common double-wall, brazed steel pipe design with a combination of hot dip Zinc-Aluminum corrosion protection coating and Aluminum paint outer layer known in the industry as AlGal (ASTM-B750). ODI analysis of field data regarding GMT800 vehicles identified a total of 3,645 complaints of brake pipe corrosion failures, including 107 alleging crashes, and 40 injuries.Though only 20% of total GMT800 production, due to age and region the subject vehicles account for a disproportionate share of the failure experience; with 2,702 of the complaints (75%), 88 of the crashes (82%) and 20 of the injuries (50%) reported in those vehicles.Analysis of the complaints showed strong correlations to vehicle age and region.For vehicles with less than 8 years of service, the complaint rates were minimal for all regions.In the salt states the failure rates begin to climb as the vehicles advance in age, particularly in the Northeast corner of the United States.The complaint rates in the salt states go from less than 0.1 incident per thousand vehicles (IPTV) at 7 years in service to over 1.0 IPTV after the 12th year of service for the subject pickup trucks and utility vehicles.Most of the failures reported to ODI occurred in vehicles with more than 10 years in service.ODI?s investigation did not identify any specific defect conditions that were causing or contributing to the brake pipe failures.Nor did the analysis isolate the problem to any subject vehicle sub-populations when analyzed by vehicle type or production range.The investigation found that vehicles experiencing brake pipe corrosion failures were likely to have general patterns of excessive corrosion on the majority of the brake pipe assembly and appear to be occurring due to expected wear out for the brake pipe coating material used in the subject vehicles and the environmental conditions in severe corrosion states.A safety-related defect has not been identified at this time.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor t

EA04011 · Parking Brake Failure

Opened Apr 9, 2004 · Closed May 10, 2005

Status: closed (inferred from source dates) · Parking Brake; Parking Brake:conventional; Parking Brake:conventional:mechanical; Parking Brake:conventional:mechanical:linkage And Cable

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Additional source detail variants (4)

Parking Brake:conventional

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Parking Brake:conventional:mechanical

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Parking Brake:conventional:mechanical:linkage And Cable

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Parking Brake

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

PE03057 · Parking Brake Failure

Opened Dec 8, 2003 · Closed Apr 9, 2004

Status: closed (inferred from source dates) · Parking Brake

ODI OPENED PE03-057 TO ASSESS PARKING BRAKE INEFFECTIVENESS IN THE SUBJECT VEHICLES.THESE VEHICLES ARE EQUIPPED WITH FOUR WHEEL DISC BRAKES THAT INCORPORATE A SINGLE-SHOE DRUM-IN-HAT PARKING BRAKE INDEPENDENT OF THE SERVICE BRAKES.COMPLAINT AND WARRANTY DATA INDICATE THAT THE PARKING BRAKE LININGS TEND TO WEAR OUT EARLY IN THE LIFE OF THE VEHICLE (AT AN AVERAGE OF 24 MONTHS IN SERVICE), REDUCING THE PARKING BRAKE SYSTEM'S TORQUE BELOW THAT NEEDED TO IMMOBILIZE THE VEHICLE.GM HAS ATTRIBUTED THIS ACCELERATED WEAR TO FOREIGN MATERIAL INTRUSION AND A FAILURE OF THE BRAKE SHOE TO PROPERLY SELF-CENTER WITHIN ITS BRAKE DRUM.EFFECTIVE WITH THE START OF MY 2003 PRODUCTION, A NEWER REDUCED FORCE HOLD-DOWN CLIP WAS INTRODUCED TO FACILITATE BRAKE SHOE DISENGAGEMENT FROM THE DRUM SURFACE.THIS PART IS ALSO AVAILABLE AT THE SERVICE LEVEL FOR THE MY 1999-2002 VEHICLES.GM HAS INDICATED THAT THE PAKING BRAKE IS INTENDED TO OPERATE IN CONJUNCTION WITH THE TRANSMISSION TO IMMOBILZE PARKED VEHICLES, AND THAT IN MANY CASES, ACCELERATED PARKING BRAKE LINING WEAR IS CAUSED BY ROUGH USE, VEHICLE MODIFICATIONS, AND DRIVING WITH THE PARKING ENGAGED. ODI HAS UPGRADED THE PRELIMINARY EVALUATION TO AN ENGINEERING ANALYSIS TO GATHER FURTHER INFORMATION CONCERNING PARKING BRAKE USAGE FACTORS AND THE CIRCUMSTANCES SURROUNDING THE SEVENTEEN REPORTED VEHICLE CRASHES.