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2003 Chevrolet Silverado 1500

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2003 Chevrolet Silverado 1500 do not stand out strongly from the model-year median of 525.

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When problems were reported

Mileage at the reported incident

726 reports with mileage · 79 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Service Brakes. Review the 273 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 195 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 151 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

26 crash reports7 fire reports8 injury reports

Fuel/propulsion System complaints

18 reports
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141,980 miles · Nov 19, 2014
Fuel/propulsion SystemService Brakes, Hydraulic

WHILE LOOKING AT MY TRUCK AFTER GETTING IT BACK FROM THE SHOP GETTING ALL 4 OF THE BRAKE LINES REPLACED, I NOTICED THE FUEL LINES ARE LEAKING AND EXTREMELY CORRODED. I HAVE ALWAYS BEEN A CHEVY LOVER, AND THIS IS MY FIRST NICE VEHICLE I HAVE EVER OWNED. BOUGHT USED IN SEPTEMBER OF 2014. SO FAR WE HAVE NOTICED THAT JUST ABOUT EVER…

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WHILE LOOKING AT MY TRUCK AFTER GETTING IT BACK FROM THE SHOP GETTING ALL 4 OF THE BRAKE LINES REPLACED, I NOTICED THE FUEL LINES ARE LEAKING AND EXTREMELY CORRODED. I HAVE ALWAYS BEEN A CHEVY LOVER, AND THIS IS MY FIRST NICE VEHICLE I HAVE EVER OWNED. BOUGHT USED IN SEPTEMBER OF 2014. SO FAR WE HAVE NOTICED THAT JUST ABOUT EVERY RECALL FROM THE PAST WAS NEVER FIXED ON OUR TRUCK, SO WE HAD TO SHELL OUT ALMOST $900 TO REPLACE THE BRAKE LINES FRONT TO BACK. NOW THE FUEL LINES, THE WINDSHIELD SEEMS LOOSE, THESE ARE ALL RECALLS FROM THE PAST. IT DOESN'T MAKE SENSE TO PUT A TIME FRAME ON RECALLS CONSIDERING SOME PEOPLE MAY NEVER FIND OUT TIL IT'S TOO LATE, AND OTHERS MAY NOT FIND OUT TIL SOMEONE GETS HURT. *TR

NHTSA ODI #10659278

230,000 miles · Jul 10, 2014
Fuel/propulsion SystemStructure

MY SON [XXX] WANTED A 4X4 TRUCK SO THIS GUY [XXX] SAID HIS WAS FOR SALE HE COULD TEST DRIVE IT,WELL THE 4X4 DID NOT WORK ON THE TRUCK THE MINUTE MY SON SHIFTED IT IN TO 4 WHEEL DRIVE THE TIRE ROD AND SOMETHING ELSE,SO MY DAUGHTERS FATHER [XXX] WORKS ON VEHICLES AND SALES THEM TOO. WELL I ASKED [XXX] TO HELP GET MY SONS TRUCK BAC…

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MY SON [XXX] WANTED A 4X4 TRUCK SO THIS GUY [XXX] SAID HIS WAS FOR SALE HE COULD TEST DRIVE IT,WELL THE 4X4 DID NOT WORK ON THE TRUCK THE MINUTE MY SON SHIFTED IT IN TO 4 WHEEL DRIVE THE TIRE ROD AND SOMETHING ELSE,SO MY DAUGHTERS FATHER [XXX] WORKS ON VEHICLES AND SALES THEM TOO. WELL I ASKED [XXX] TO HELP GET MY SONS TRUCK BACK FROM [XXX] AND FIX NICKS TRUCK SO WE COULD HAVE A VEHICLE BECAUSE WE WERE SHARING ONE VEHICLE. NICK WANTED AND [XXX] WANTED FINALLY [XXX] FIXED [XXX] TRUCK AND WHEN WE GOT MY SON TRUCK BACK IT WAS MAKING A NOISE,SO [XXX] SAID HE THINKS ITS THE FUEL PUMP NO BIG DEAL,I SAID OK. HE GAVE ME AND ESTIMATE TO FIX NICKS TRUCK OF 2000.00, WELL SOMEONE AT [XXX]"S WAS RIPPING ME OFF IT WAS ONLY 600.00 R AROUND THAT AMOUNT. WELL ME AND MY HUSBAND WERE GOING THROUGH A BAD DIVORCE HE HAD JUST SIGN OVER THE TITLE AND REGISTRATION TO ME,AND IT WAS LEFT IN GLOVE BOX MY FAULT,BUT HE FORGED THE DOCUMENTS PLUS CASH A 500.00 CHECK THAT I STOPPED PAYMENT ON. I MADE TO POLICE REPORTS PLUS THERE'S 2 911 CALLS WHERE WE R CHASING HIM BUT THE SPEED WAS GETTING OUT OF HAND I TOLD MY SON TO BACK OFF,WE PAID 1500.00 FOR THE TRUCK OUR LIFE IS WORTH MORE. I GOT THE COMPLAINT NUMBERS COPS DID NOTHING. WENT TO DMV HE TRIED TWICE THERE TO SWITCH IT THEY TURNED HIM DOWN,SO HE WENT TO A TITLE COMPANY IN LAFAYETTE,LA ON JOHNSTON STREET AND GOT IT DONE. PLUS I PAID MY INSURANCE FOR SIX MONTHS AHEAD, I REPORTED IT TO PROGRESSIVE THEY WERE MAILING MY REFUND CHECK,HE STOLE THAT AND APPLIED IT BACK I THINK HE R SOMEONE GOT IN A WRECK AND TRIED TO CLAIM A INSURANCE CLAIM. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

NHTSA ODI #10609625

119,856 miles · May 13, 2014
EngineFuel/propulsion System

THE BOLTS ARE BROKEN OFF IN THE MANIFOLD, AFTER CHECKING YOU-TUBE I FOUND THIS IS A PROBLEM THE GM HAS CHOSEN TO IGNORE. *TR

NHTSA ODI #10588040

139,993 miles · Oct 31, 2013
Fuel/propulsion System

FUEL LEAKING FROM FUEL LINE NEAR FRONT OF GAS TANK. UPON INSPECTION, FUEL LINE WAS ROTTED THROUGH. FURTHER INSPECTION BY MECHANIC FOUND FUEL AND VAPOR RETURN LINES WERE ALL CORRODED AND NEEDED TO BE REPLACED. A LEAKING FUEL LINE COULD CAUSE A FIRE. ALL BRAKE LINES WERE REPLACED TWO YEARS AGO DUE TO CORROSION AND FAILURE OF A BR…

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FUEL LEAKING FROM FUEL LINE NEAR FRONT OF GAS TANK. UPON INSPECTION, FUEL LINE WAS ROTTED THROUGH. FURTHER INSPECTION BY MECHANIC FOUND FUEL AND VAPOR RETURN LINES WERE ALL CORRODED AND NEEDED TO BE REPLACED. A LEAKING FUEL LINE COULD CAUSE A FIRE. ALL BRAKE LINES WERE REPLACED TWO YEARS AGO DUE TO CORROSION AND FAILURE OF A BRAKE LINE WHILE DRIVING DUE TO THE CORROSION. CHEVY DEALER REFUSED TO REPAIR THE BROKEN LINE, INSISTING THAT ALL BRAKE LINES MUST BE REPLACED DUE TO THE CORROSION. REAR BRAKE SHIELDS HAVE ALSO ROTTED AWAY, AND THE DIFFERENTIAL COVER IS ALSO ROTTING. THESE WILL ALSO REQUIRE REPLACEMENT. NONE OF THE CORRODED PARTS DESCRIBED HERE HAVE ANY KIND OF COATINGS TO PREVENT CORROSION. BRAKE AND FUEL LINE CORROSION ARE COMMON PROBLEMS ON THIS MODEL AND YEAR, AND CHEVROLET OR NHTSA DO NOT APPEAR TO BE ABLE OR WILLING TO DO ANYTHING ABOUT IT. *TR

NHTSA ODI #10550410

43,345 miles · Sep 18, 2013
Fuel/propulsion SystemService BrakesUnknown Or Other

ON 09/10/13, 1:45 PM, I WAS DRIVING EAST ON S.R. 73 NEAR I-75 INTERSECTION. AS I APPROACHED THE INTERSECTION TRAVELING APPROXIMATELY 35 MPH, THE LIGHT CHANGED TO YELLOW. I BRAKED SOMEWHAT HARD AND THE BRAKE PEDAL WENT TO THE FLOOR BOARD. THERE WAS NO BRAKING CONTROL AT ALL AND I PROCEEDED THROUGH THE RED SIGNAL. APPROXIMATEL…

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ON 09/10/13, 1:45 PM, I WAS DRIVING EAST ON S.R. 73 NEAR I-75 INTERSECTION. AS I APPROACHED THE INTERSECTION TRAVELING APPROXIMATELY 35 MPH, THE LIGHT CHANGED TO YELLOW. I BRAKED SOMEWHAT HARD AND THE BRAKE PEDAL WENT TO THE FLOOR BOARD. THERE WAS NO BRAKING CONTROL AT ALL AND I PROCEEDED THROUGH THE RED SIGNAL. APPROXIMATELY 500 FEET AFTER GOING THROUGH THE INTERSECTION I MANAGED TO STOP IN THE MEDIAN. FORTUNATELY, ALTHOUGH TRAFFIC WAS HEAVY, NO CONTACT OCCURRED. IMMEDIATE INSPECTION REVEALED A BRAKE LINE RUSTED THROUGH. I TRAILERED THE TRUCK TO A CHEVROLET DEALER WHO FOUND NOT ONLY "ALL" THE BRAKE LINES WERE DANGEROUSLY RUSTED, BUT THE GAS LINES ALSO WERE DANGEROUSLY RUSTED. THE DEALER STATED THIS WAS A COMMON OCCURRENCE WITH CHEVROLET SILVERADO. REPLACEMENT OF THESE ITEMS REQUIRED REMOVING THE TRUCK BED WHICH REVEALED THE BRAKE ROTOR BACKING PLATES RUSTED "AWAY." SEVERE FRAME AND COMPONENT RUST WAS ALSO FOUND. ONLY REPAIRED BRAKE AND GAS LINES. COST, $1,765.11 OH, BY THE WAY, THE "SERVICE BRAKE SYSTEM" WARNING LIGHT CAME ON AFTER BRAKE FAILURE.

NHTSA ODI #10544167

82,000 miles · Aug 7, 2012
Fuel/propulsion SystemService BrakesSuspension

THE UNDER SIDE OF TRUCK IS RUSTING OUT. ALL THE CALIPERS, BRAKE LINES, AND FUEL LINES ARE RUSTED BADLY. I HAVE HAD TO REPLACE TWO BRAKE LINES ALREADY. ALSO THE FRAME IS RUSTED. *TR

NHTSA ODI #10469566

84,400 miles · Jun 25, 2012
Fuel/propulsion System

AN ODOR OF GASOLINE WAS EMANATING FROM THE VEHICLE. THE SERVICING DEALER DIAGNOSED RUSTED THROUGH FUEL LINES, ALL OF WHICH HAD TO BE REPLACED. *TR

NHTSA ODI #10462987

120,000 miles · May 31, 2012
Fuel/propulsion SystemService Brakes

BRAKE LINE RUSTED OUT. STARTED THE TRUCK AND WHEN I PUSHED ON THE PEDAL IT WENT TO THE FLOOR. I LIVED IN INDIANA FOR 8 YEARS OF OWNING THE TRUCK. I HAVE LIVED IN FLORIDA FOR THE LAST TWO YEARS. ALL LINES FROM THE FRONT OF THE TRUCK TO THE ABS MODULATOR ARE RUSTED. THE REAR LINE IS OK. THE PROBLEM IS EXACERBATED BY RUNNING THE LI…

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BRAKE LINE RUSTED OUT. STARTED THE TRUCK AND WHEN I PUSHED ON THE PEDAL IT WENT TO THE FLOOR. I LIVED IN INDIANA FOR 8 YEARS OF OWNING THE TRUCK. I HAVE LIVED IN FLORIDA FOR THE LAST TWO YEARS. ALL LINES FROM THE FRONT OF THE TRUCK TO THE ABS MODULATOR ARE RUSTED. THE REAR LINE IS OK. THE PROBLEM IS EXACERBATED BY RUNNING THE LINES WHERE THEY ARE. THE FUEL LINES APPEAR TO HAVE A SIMILAR PROBLEM BUT HAVE NOT YET FAILED. *TR

NHTSA ODI #10460181

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

EA11001 · Brake Line Corrosion Failure

Opened Jan 5, 2011 · Closed Apr 8, 2015

Status: closed (inferred from source dates) · Service Brakes, Hydraulic; Service Brakes, Hydraulic:foundation Components:hoses, Lines/piping, And Fittings

On January 11, 2011, ODI opened EA11-001 to investigate allegations of premature brake line corrosion failure in model year (MY) 1999 through 2003 General Motors (GM) full-size pickup trucks and sport utility vehicles sold or registered in the following region of the United States that NHTSA has viewed as salt states for investigations of corrosion related issues:Connecticut, Delaware, District of Columbia, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia and Wisconsin.The subject vehicles represent the first five MY's of GM's GMT800 platform production, of which approximately 2,038,504 vehicles were sold in salt states (the subject vehicles).The GMT800 platform includes the following vehicles:1999-2007 Chevrolet Silverado and GMC Sierra 1500, 2500 and 3500 series pick-up trucks; 2000-2006 Chevrolet Suburban, Chevrolet Tahoe and GMC Yukon sport utility vehicles; and 2002-2006 Cadillac Escalade and Chevrolet Avalanche sport-utility vehicles.General Motors produced a total of approximately 10,427,062 GMT800 vehicles for sales in the United States, including almost 5 million that were sold in salt states.Although there are over 60 different brake pipe routing configuration used in GMT800 vehicles, with the exception of the rear crossover pipes in MY 200x-2007 vehicles that changed from rear disc to drum brakes, all of the vehicles use brake pipes from the same supplier with a common double-wall, brazed steel pipe design with a combination of hot dip Zinc-Aluminum corrosion protection coating and Aluminum paint outer layer known in the industry as AlGal (ASTM-B750). ODI analysis of field data regarding GMT800 vehicles identified a total of 3,645 complaints of brake pipe corrosion failures, including 107 alleging crashes, and 40 injuries.Though only 20% of total GMT800 production, due to age and region the subject vehicles account for a disproportionate share of the failure experience; with 2,702 of the complaints (75%), 88 of the crashes (82%) and 20 of the injuries (50%) reported in those vehicles.Analysis of the complaints showed strong correlations to vehicle age and region.For vehicles with less than 8 years of service, the complaint rates were minimal for all regions.In the salt states the failure rates begin to climb as the vehicles advance in age, particularly in the Northeast corner of the United States.The complaint rates in the salt states go from less than 0.1 incident per thousand vehicles (IPTV) at 7 years in service to over 1.0 IPTV after the 12th year of service for the subject pickup trucks and utility vehicles.Most of the failures reported to ODI occurred in vehicles with more than 10 years in service.ODI?s investigation did not identify any specific defect conditions that were causing or contributing to the brake pipe failures.Nor did the analysis isolate the problem to any subject vehicle sub-populations when analyzed by vehicle type or production range.The investigation found that vehicles experiencing brake pipe corrosion failures were likely to have general patterns of excessive corrosion on the majority of the brake pipe assembly and appear to be occurring due to expected wear out for the brake pipe coating material used in the subject vehicles and the environmental conditions in severe corrosion states.A safety-related defect has not been identified at this time.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor t

Additional source detail variants (2)

Service Brakes, Hydraulic:foundation Components:hoses, Lines/piping, And Fittings

On January 11, 2011, ODI opened EA11-001 to investigate allegations of premature brake line corrosion failure in model year (MY) 1999 through 2003 General Motors (GM) full-size pickup trucks and sport utility vehicles sold or registered in the following region of the United States that NHTSA has viewed as salt states for investigations of corrosion related issues:Connecticut, Delaware, District of Columbia, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia and Wisconsin.The subject vehicles represent the first five MY's of GM's GMT800 platform production, of which approximately 2,038,504 vehicles were sold in salt states (the subject vehicles).The GMT800 platform includes the following vehicles:1999-2007 Chevrolet Silverado and GMC Sierra 1500, 2500 and 3500 series pick-up trucks; 2000-2006 Chevrolet Suburban, Chevrolet Tahoe and GMC Yukon sport utility vehicles; and 2002-2006 Cadillac Escalade and Chevrolet Avalanche sport-utility vehicles.General Motors produced a total of approximately 10,427,062 GMT800 vehicles for sales in the United States, including almost 5 million that were sold in salt states.Although there are over 60 different brake pipe routing configuration used in GMT800 vehicles, with the exception of the rear crossover pipes in MY 200x-2007 vehicles that changed from rear disc to drum brakes, all of the vehicles use brake pipes from the same supplier with a common double-wall, brazed steel pipe design with a combination of hot dip Zinc-Aluminum corrosion protection coating and Aluminum paint outer layer known in the industry as AlGal (ASTM-B750). ODI analysis of field data regarding GMT800 vehicles identified a total of 3,645 complaints of brake pipe corrosion failures, including 107 alleging crashes, and 40 injuries.Though only 20% of total GMT800 production, due to age and region the subject vehicles account for a disproportionate share of the failure experience; with 2,702 of the complaints (75%), 88 of the crashes (82%) and 20 of the injuries (50%) reported in those vehicles.Analysis of the complaints showed strong correlations to vehicle age and region.For vehicles with less than 8 years of service, the complaint rates were minimal for all regions.In the salt states the failure rates begin to climb as the vehicles advance in age, particularly in the Northeast corner of the United States.The complaint rates in the salt states go from less than 0.1 incident per thousand vehicles (IPTV) at 7 years in service to over 1.0 IPTV after the 12th year of service for the subject pickup trucks and utility vehicles.Most of the failures reported to ODI occurred in vehicles with more than 10 years in service.ODI?s investigation did not identify any specific defect conditions that were causing or contributing to the brake pipe failures.Nor did the analysis isolate the problem to any subject vehicle sub-populations when analyzed by vehicle type or production range.The investigation found that vehicles experiencing brake pipe corrosion failures were likely to have general patterns of excessive corrosion on the majority of the brake pipe assembly and appear to be occurring due to expected wear out for the brake pipe coating material used in the subject vehicles and the environmental conditions in severe corrosion states.A safety-related defect has not been identified at this time.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor t

Service Brakes, Hydraulic

On January 11, 2011, ODI opened EA11-001 to investigate allegations of premature brake line corrosion failure in model year (MY) 1999 through 2003 General Motors (GM) full-size pickup trucks and sport utility vehicles sold or registered in the following region of the United States that NHTSA has viewed as salt states for investigations of corrosion related issues:Connecticut, Delaware, District of Columbia, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia and Wisconsin.The subject vehicles represent the first five MY's of GM's GMT800 platform production, of which approximately 2,038,504 vehicles were sold in salt states (the subject vehicles).The GMT800 platform includes the following vehicles:1999-2007 Chevrolet Silverado and GMC Sierra 1500, 2500 and 3500 series pick-up trucks; 2000-2006 Chevrolet Suburban, Chevrolet Tahoe and GMC Yukon sport utility vehicles; and 2002-2006 Cadillac Escalade and Chevrolet Avalanche sport-utility vehicles.General Motors produced a total of approximately 10,427,062 GMT800 vehicles for sales in the United States, including almost 5 million that were sold in salt states.Although there are over 60 different brake pipe routing configuration used in GMT800 vehicles, with the exception of the rear crossover pipes in MY 200x-2007 vehicles that changed from rear disc to drum brakes, all of the vehicles use brake pipes from the same supplier with a common double-wall, brazed steel pipe design with a combination of hot dip Zinc-Aluminum corrosion protection coating and Aluminum paint outer layer known in the industry as AlGal (ASTM-B750). ODI analysis of field data regarding GMT800 vehicles identified a total of 3,645 complaints of brake pipe corrosion failures, including 107 alleging crashes, and 40 injuries.Though only 20% of total GMT800 production, due to age and region the subject vehicles account for a disproportionate share of the failure experience; with 2,702 of the complaints (75%), 88 of the crashes (82%) and 20 of the injuries (50%) reported in those vehicles.Analysis of the complaints showed strong correlations to vehicle age and region.For vehicles with less than 8 years of service, the complaint rates were minimal for all regions.In the salt states the failure rates begin to climb as the vehicles advance in age, particularly in the Northeast corner of the United States.The complaint rates in the salt states go from less than 0.1 incident per thousand vehicles (IPTV) at 7 years in service to over 1.0 IPTV after the 12th year of service for the subject pickup trucks and utility vehicles.Most of the failures reported to ODI occurred in vehicles with more than 10 years in service.ODI?s investigation did not identify any specific defect conditions that were causing or contributing to the brake pipe failures.Nor did the analysis isolate the problem to any subject vehicle sub-populations when analyzed by vehicle type or production range.The investigation found that vehicles experiencing brake pipe corrosion failures were likely to have general patterns of excessive corrosion on the majority of the brake pipe assembly and appear to be occurring due to expected wear out for the brake pipe coating material used in the subject vehicles and the environmental conditions in severe corrosion states.A safety-related defect has not been identified at this time.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor t

EA04011 · Parking Brake Failure

Opened Apr 9, 2004 · Closed May 10, 2005

Status: closed (inferred from source dates) · Parking Brake; Parking Brake:conventional; Parking Brake:conventional:mechanical; Parking Brake:conventional:mechanical:linkage And Cable

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Additional source detail variants (4)

Parking Brake:conventional

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Parking Brake:conventional:mechanical

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Parking Brake:conventional:mechanical:linkage And Cable

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Parking Brake

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

PE03057 · Parking Brake Failure

Opened Dec 8, 2003 · Closed Apr 9, 2004

Status: closed (inferred from source dates) · Parking Brake

ODI OPENED PE03-057 TO ASSESS PARKING BRAKE INEFFECTIVENESS IN THE SUBJECT VEHICLES.THESE VEHICLES ARE EQUIPPED WITH FOUR WHEEL DISC BRAKES THAT INCORPORATE A SINGLE-SHOE DRUM-IN-HAT PARKING BRAKE INDEPENDENT OF THE SERVICE BRAKES.COMPLAINT AND WARRANTY DATA INDICATE THAT THE PARKING BRAKE LININGS TEND TO WEAR OUT EARLY IN THE LIFE OF THE VEHICLE (AT AN AVERAGE OF 24 MONTHS IN SERVICE), REDUCING THE PARKING BRAKE SYSTEM'S TORQUE BELOW THAT NEEDED TO IMMOBILIZE THE VEHICLE.GM HAS ATTRIBUTED THIS ACCELERATED WEAR TO FOREIGN MATERIAL INTRUSION AND A FAILURE OF THE BRAKE SHOE TO PROPERLY SELF-CENTER WITHIN ITS BRAKE DRUM.EFFECTIVE WITH THE START OF MY 2003 PRODUCTION, A NEWER REDUCED FORCE HOLD-DOWN CLIP WAS INTRODUCED TO FACILITATE BRAKE SHOE DISENGAGEMENT FROM THE DRUM SURFACE.THIS PART IS ALSO AVAILABLE AT THE SERVICE LEVEL FOR THE MY 1999-2002 VEHICLES.GM HAS INDICATED THAT THE PAKING BRAKE IS INTENDED TO OPERATE IN CONJUNCTION WITH THE TRANSMISSION TO IMMOBILZE PARKED VEHICLES, AND THAT IN MANY CASES, ACCELERATED PARKING BRAKE LINING WEAR IS CAUSED BY ROUGH USE, VEHICLE MODIFICATIONS, AND DRIVING WITH THE PARKING ENGAGED. ODI HAS UPGRADED THE PRELIMINARY EVALUATION TO AN ENGINEERING ANALYSIS TO GATHER FURTHER INFORMATION CONCERNING PARKING BRAKE USAGE FACTORS AND THE CIRCUMSTANCES SURROUNDING THE SEVENTEEN REPORTED VEHICLE CRASHES.