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2002 Chevrolet Silverado 1500

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2002 Chevrolet Silverado 1500 do not stand out strongly from the model-year median of 525.

About this comparison →

When problems were reported

Mileage at the reported incident

443 reports with mileage · 66 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Service Brakes. Review the 184 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 164 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 30 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

45 crash reports5 fire reports15 injury reports

What owners actually said

509 reports
7,221 miles · May 16, 2014
Service Brakes, Hydraulic

I HAVE OWNED THIS TRUCK FROM NEW. IT IS USED FOR LIMITED HAULING DUTIES AROUND TOWN AND HAS VERY LOW MILEAGE. LAST SUMMER I TOOK IT TO THE CHEVROLET DEALER FOR PA STATE INSPECTION. THE MECHANIC DROVE THE CAR INTO THE SERVICE BAY AND UPON DOING SO, THE BRAKE FLUID DUMPED OUT SUDDENLY FROM BENEATH THE TRUCK CHASSIS. THIS WAS 10 MI…

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I HAVE OWNED THIS TRUCK FROM NEW. IT IS USED FOR LIMITED HAULING DUTIES AROUND TOWN AND HAS VERY LOW MILEAGE. LAST SUMMER I TOOK IT TO THE CHEVROLET DEALER FOR PA STATE INSPECTION. THE MECHANIC DROVE THE CAR INTO THE SERVICE BAY AND UPON DOING SO, THE BRAKE FLUID DUMPED OUT SUDDENLY FROM BENEATH THE TRUCK CHASSIS. THIS WAS 10 MIN AFTER I DROVE THE TRUCK TO THE DEALERS USING A LOCAL EXPRESSWAY. THE TRUCK WAS THEN PUT UP ON THE LIFT AND I WAS SHOWN THE FACT THAT THE BRAKE LINES WERE SEVERELY CORRODED TO THE POINT THAT THE BRAKE FLUID WAS DUMPED ONTO THE FLOOR. I PAID $2332 FOR BRAKE REPAIRS. AS A GRADUATE MATERIALS ENGINEER I INQUIRED AS TO THE MATERIAL USED FOR THE BRAKE LINES AND WAS TOLD THEY WERE CARBON STEEL. IT OFFENDS ME GREATLY THAT THIS TRUCK HAD THIS SEVERE FAILURE WITH LESS THAN 10K MILES, AND THAT GM APPARENTLY HAS BEEN AWARE OF THE PROBLEM AND HIDDEN IT FOR MANY YEARS. THEIR FOCUS ON SAVING A BUCK COULD HAVE COST LIVES AS A RESULT. THE DEALER WAS NOT HELPFUL IN MAKING ME AWARE OF ANY MITIGATION PROGRAM BY GM. AND I AM STUCK WITH A LARGE BILL FOR THEIR NEGLIGENCE. I AM APPALLED AND AN UNHAPPY CUSTOMER!!!

NHTSA ODI #10596137

124,304 miles · May 12, 2014
Service Brakes

AS I APPROACHED A STOP SIGN AFTER TRAVELING ABOUT 30 MPH AND SLOWING DOWN FOR THE STOP SIGN I PRESS THE BRAKES AND IT WENT TO THE FLOOR AND PRESS THEM A SECOND TIME AND POSSIBLE A THIRD BEFORE CROSSING TRAFFIC AND FAILING TO STOP. I MISS HITTING A CAR BY INCHES. THIS WAS ALL ON AN UPHILL INCLINE. I CROSS TRAFFIC AND WAS ABLE T…

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AS I APPROACHED A STOP SIGN AFTER TRAVELING ABOUT 30 MPH AND SLOWING DOWN FOR THE STOP SIGN I PRESS THE BRAKES AND IT WENT TO THE FLOOR AND PRESS THEM A SECOND TIME AND POSSIBLE A THIRD BEFORE CROSSING TRAFFIC AND FAILING TO STOP. I MISS HITTING A CAR BY INCHES. THIS WAS ALL ON AN UPHILL INCLINE. I CROSS TRAFFIC AND WAS ABLE TO STOP IN A CHURCH PARKING LOT BY USING THE PARKING BRAKE. AFTER ABOUT THE FIFTH TIME APPLYING THE BRAKES THE BRAKE WARNING LIGHT COME ON. NO WARNING UNTIL THEN. AFTER INSPECTION THE BRAKE LINE NEXT TO THE DRIVERS SIDE HAD RUPTURE. THE LINE LET A TRAIL OF BRAKE FLUID FOR ABOUT 200 YARDS. THE BRAKE FLUID WAS CHECKED AT OIL CHANGE SERVICE FOUR DAYS PRIOR AND WAS FULL. NOW IT IS EMPTY. THIS IS A MAJOR FAILURE THAT SHOULD BE CORRECTED BEFORE SOMEONE IS KILLED. I THOUGH THAT THERE WAS A SECONDARY SYSTEM TO STOP IF ONE HALF OF THE SYSTEM FAILED. APPARENTLY NOT!!!!! *TR

NHTSA ODI #10587754

112,326 miles · Apr 29, 2014
Service Brakes

STARTED TO LEAVE HOUSE TO GO GROCERY SHOPPING, STARTED VEHICLE APPLIED BRAKE TO OUT AUTO INTO GEAR, BRAKES PEDAL WENT TO THE FLOOR, CHECK FLUID LEVEL WAS O.K. RECHECK BRAKING, SAME RESULT, NO BRAKES. AFTER CHECKING NOTICE SIGNS OF BRAKE FLUID AT AREAS BENEATH VEHICLE AT DRIVER DOOR. CALLED FOR TOW TRUCK THE FOLLOWING MORNING. …

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STARTED TO LEAVE HOUSE TO GO GROCERY SHOPPING, STARTED VEHICLE APPLIED BRAKE TO OUT AUTO INTO GEAR, BRAKES PEDAL WENT TO THE FLOOR, CHECK FLUID LEVEL WAS O.K. RECHECK BRAKING, SAME RESULT, NO BRAKES. AFTER CHECKING NOTICE SIGNS OF BRAKE FLUID AT AREAS BENEATH VEHICLE AT DRIVER DOOR. CALLED FOR TOW TRUCK THE FOLLOWING MORNING. IF I HAD GOTTEN TO HYWY. US 1. AND THIS PROBLEM HAPPEN, I FEAR THERE WOULD HAVE BEEN A TERRIBLE ACCIDENT INVOLVING MYSELF, OR OTHERS. WAITING FOR WORD FROM AUTO SHOP OF WHAT THE PROBLEM COULD BE. THIS IS VERY SERIOUS SAFETY ISSUE WITH THIS AND OTHER TRUCKS. *JS

NHTSA ODI #10585517

157,578 miles · Apr 20, 2014
Electrical System

WHEN I STARTED THE ENGINE THE GAS GAUGE WENT TO FULL THEN BACK TO 0. LATER WHEN I WENT TO USE THE TOW/HAUL IT WOULD NOT WORK, IT WASN'T LONG BEFORE THE ODOMETER AND SHIFT INDICATOR STOPPED WORKING. *TR

NHTSA ODI #10583768

170,565 miles · Apr 16, 2014
Service Brakes

COMING TO A STOP LIGHT AND LOST ALL BRAKES. FURTHER INSPECTION REVEALED THAT REAR BRAKE LINES ARE RUSTED THROUGH. ALL OTHER LINES ARE SEVERELY RUSTED. INCLUDING FUEL LINES. *TT

NHTSA ODI #10583119

90,629 miles · Apr 6, 2014
Service Brakes

BRAKE LINE BUSTED WHILE BLEEDING AIR OUT OF SYSTEM. FOUND ALL LINES GOING TO ABS BLOCK IN CENTER OF TRUCK WERE RUSTED COMPLETELY THROUGH. THIS WAS NOT THE FIRST TIME THIS HAPPENED. HAD SAME PROBLEM ABOUT YEAR BEFORE ON FRONT BRAKE LINE. I ALMOST HIT ANOTHER VEHICLE IN REAR. I HAD TO HAVE TRUCK TOWED TO LOCAL REPAIR SHOP WERE THE…

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BRAKE LINE BUSTED WHILE BLEEDING AIR OUT OF SYSTEM. FOUND ALL LINES GOING TO ABS BLOCK IN CENTER OF TRUCK WERE RUSTED COMPLETELY THROUGH. THIS WAS NOT THE FIRST TIME THIS HAPPENED. HAD SAME PROBLEM ABOUT YEAR BEFORE ON FRONT BRAKE LINE. I ALMOST HIT ANOTHER VEHICLE IN REAR. I HAD TO HAVE TRUCK TOWED TO LOCAL REPAIR SHOP WERE THEY FIXED BROKE LINE. *TR

NHTSA ODI #10577809

60,000 miles · Apr 5, 2014
Service Brakes

BRAKE LINES BLEW OUT FROM CORROSION. THIS HAS HAPPENED 3 TIMES SINCE APRIL 2013. I WAS UNABLE TO STOP ON TWO SEPARATE RED LIGHT OCCASIONS. ALSO HAVING ABS PROBLEMS. THE ABS SYSTEM BREAKS LOOSE JUST ABOUT WHEN THE VEHICLE COMES TO A COMPLETE STOP FORCING ME TO LET GO AND REAPPLY BRAKE QUICKLY. MY TRUCK IS UNDERCOATED ALSO MAKING…

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BRAKE LINES BLEW OUT FROM CORROSION. THIS HAS HAPPENED 3 TIMES SINCE APRIL 2013. I WAS UNABLE TO STOP ON TWO SEPARATE RED LIGHT OCCASIONS. ALSO HAVING ABS PROBLEMS. THE ABS SYSTEM BREAKS LOOSE JUST ABOUT WHEN THE VEHICLE COMES TO A COMPLETE STOP FORCING ME TO LET GO AND REAPPLY BRAKE QUICKLY. MY TRUCK IS UNDERCOATED ALSO MAKING THIS DEADLY PROBLEM MORE CONCERNING. NHTSA SHOULD DO ITS JOB AND STOP THESE DEATH TRAPS. *TR

NHTSA ODI #10577553

81,685 miles · Apr 5, 2014
Service Brakes

STARTED TRUCK TO HOOK UP TO A TRAILER AT HOME. BACKING UP, AND DEPRESSED BRAKES WHILE BACKING, SUDDENLY LOST ALL BRAKE CONTROL. I HAD NO CONTROL TO STOP VEHICLE. VEHICLE ROLLED TO A STOP WHILE I PRESSED AND PUMPED BRAKES WITH NO AFFECT. *TR ROLLED TO STOP. I THEN PLACED VEHICLE IN PARK AND EXITED TO FIND BRAKE FLUID ON GR…

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STARTED TRUCK TO HOOK UP TO A TRAILER AT HOME. BACKING UP, AND DEPRESSED BRAKES WHILE BACKING, SUDDENLY LOST ALL BRAKE CONTROL. I HAD NO CONTROL TO STOP VEHICLE. VEHICLE ROLLED TO A STOP WHILE I PRESSED AND PUMPED BRAKES WITH NO AFFECT. *TR ROLLED TO STOP. I THEN PLACED VEHICLE IN PARK AND EXITED TO FIND BRAKE FLUID ON GROUND. I THEN TRIED TO SLOWLY MOVE VEHICLE INTO GARAGE SO AS TO RAISE JACK UP- FOR A FURTHER EXAMINATION, BUT I HAD ZERO CONTROL OVER BRAKING. IN ORDER TO GET VEHICLE ONTO CONCRETE SURFACE/GARAGE I HAD TO SHIFT BACK AND FORTH BETWEEN NEUTRAL AND DRIVE UNTIL I LIMP THE TRUCK INTO GARAGE BUT DO SO WITHOUT RAMMING THROUGH THE BACK WALL AS I HAD NO CONTROL OVER BRAKES. ONCE IN, I JACKED UP TRUCK AND I FOUND ONE LEAK IN ONE RUSTED METAL BRAKE LINE AT A BEND CLOSEST TO LEFT REAR WHEEL. SUDDEN AND TOTAL AND COMPLETE LOSS OF BRAKES. *TR

NHTSA ODI #10577549

97,000 miles · Mar 30, 2014
Service Brakes

WITHOUT WARNING TOTAL BRAKE FAILURE. LUCKILY MORE ROAD TO GO DOWN. BRAKE LINE RUSTED THROUGH. *TR

NHTSA ODI #10575721

163,000 miles · Mar 20, 2014
Service Brakes

BRAKE FLUID LEAK, LOSS OF BRAKES / FAILURE DUE TO BRAKE LINE CORROSION. *TR

NHTSA ODI #10573899

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

EA04011 · Parking Brake Failure

Opened Apr 9, 2004 · Closed May 10, 2005

Status: closed (inferred from source dates) · Parking Brake; Parking Brake:conventional; Parking Brake:conventional:mechanical; Parking Brake:conventional:mechanical:linkage And Cable

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Additional source detail variants (4)

Parking Brake:conventional

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Parking Brake:conventional:mechanical

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Parking Brake:conventional:mechanical:linkage And Cable

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Parking Brake

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

PE03057 · Parking Brake Failure

Opened Dec 8, 2003 · Closed Apr 9, 2004

Status: closed (inferred from source dates) · Parking Brake

ODI OPENED PE03-057 TO ASSESS PARKING BRAKE INEFFECTIVENESS IN THE SUBJECT VEHICLES.THESE VEHICLES ARE EQUIPPED WITH FOUR WHEEL DISC BRAKES THAT INCORPORATE A SINGLE-SHOE DRUM-IN-HAT PARKING BRAKE INDEPENDENT OF THE SERVICE BRAKES.COMPLAINT AND WARRANTY DATA INDICATE THAT THE PARKING BRAKE LININGS TEND TO WEAR OUT EARLY IN THE LIFE OF THE VEHICLE (AT AN AVERAGE OF 24 MONTHS IN SERVICE), REDUCING THE PARKING BRAKE SYSTEM'S TORQUE BELOW THAT NEEDED TO IMMOBILIZE THE VEHICLE.GM HAS ATTRIBUTED THIS ACCELERATED WEAR TO FOREIGN MATERIAL INTRUSION AND A FAILURE OF THE BRAKE SHOE TO PROPERLY SELF-CENTER WITHIN ITS BRAKE DRUM.EFFECTIVE WITH THE START OF MY 2003 PRODUCTION, A NEWER REDUCED FORCE HOLD-DOWN CLIP WAS INTRODUCED TO FACILITATE BRAKE SHOE DISENGAGEMENT FROM THE DRUM SURFACE.THIS PART IS ALSO AVAILABLE AT THE SERVICE LEVEL FOR THE MY 1999-2002 VEHICLES.GM HAS INDICATED THAT THE PAKING BRAKE IS INTENDED TO OPERATE IN CONJUNCTION WITH THE TRANSMISSION TO IMMOBILZE PARKED VEHICLES, AND THAT IN MANY CASES, ACCELERATED PARKING BRAKE LINING WEAR IS CAUSED BY ROUGH USE, VEHICLE MODIFICATIONS, AND DRIVING WITH THE PARKING ENGAGED. ODI HAS UPGRADED THE PRELIMINARY EVALUATION TO AN ENGINEERING ANALYSIS TO GATHER FURTHER INFORMATION CONCERNING PARKING BRAKE USAGE FACTORS AND THE CIRCUMSTANCES SURROUNDING THE SEVENTEEN REPORTED VEHICLE CRASHES.