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2002 Chevrolet Silverado 1500

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2002 Chevrolet Silverado 1500 do not stand out strongly from the model-year median of 525.

About this comparison →

When problems were reported

Mileage at the reported incident

443 reports with mileage · 66 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Service Brakes. Review the 184 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 164 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 30 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

45 crash reports5 fire reports15 injury reports

Parking Brake complaints

20 reports
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117,000 miles · Dec 27, 2006
Parking Brake

TL* - THE CONTACT HAD THE PARKING BRAKE ASSEMBLY REPLACED ON VEHICLE WITH 117000 MILES. THEN, FOUND OUT THAT THERE WAS A RECALL ON THE SAME MODEL AND YEAR FOR THE PARKING BRAKE , BUT THE DEALER WOULD NOT HONOR THE RECALL BECAUSE VIN WAS NOT INCLUDED. THE CONTACT HAS THE REPAIR ORDER FOR THE WORK DONE, AS WELL AS THE PARTS…

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TL* - THE CONTACT HAD THE PARKING BRAKE ASSEMBLY REPLACED ON VEHICLE WITH 117000 MILES. THEN, FOUND OUT THAT THERE WAS A RECALL ON THE SAME MODEL AND YEAR FOR THE PARKING BRAKE , BUT THE DEALER WOULD NOT HONOR THE RECALL BECAUSE VIN WAS NOT INCLUDED. THE CONTACT HAS THE REPAIR ORDER FOR THE WORK DONE, AS WELL AS THE PARTS. ALSO, THE DEALER TOLD THE CONTACT THAT THE PARKING BRAKE WAS DAMAGING THE ROTORS. *AK

NHTSA ODI #10177106

Mileage unknown · Dec 18, 2006
Parking Brake

TL*- THE CONTACT FOUND A RECALL FOR THE MANUAL TRASMISSION VERSION OF HIS TRUCK BUT HE IS HAVING THE SAME PARKING BREAK ISSUES WITH HIS TRUCK WHICH IS AN AUTOMATIC. THE DEARLER HAS STATED THAT THERE IS NO RECALL ON THIS VEHICLE. THE MECHANIIC STATES THAT IT WAS A BAD DESIGN.

NHTSA ODI #10176406

63,000 miles · Oct 24, 2006
Parking Brake

DT*: THE CONTACT STATED WHILE PARKED ON AN INCLINE UNDER NORMAL ROAD CONDITIONS, THE EMERGENCY MECHANICAL BRAKE GRADUALLY FAILED TO HOLD THE VEHICLE. THE BRAKING SYSTEM WAS REAR WHEEL ANTI LOCK. THE VEHICLE WAS NOT EXAMINED OR REPAIRED.

NHTSA ODI #10171721

Mileage unknown · Oct 9, 2006
Parking Brake

PARKING DOES NOT HOLD VEHICLE IN PLACE WHEN FULLY ENGAGED. THE PARKING BRAKE PEDAL TRAVELS TO FLOOR WITH VERY LITTLE RESISTANCE. VEHICLE CONTINUES TO ROLL ON INCLINE IF TAKEN OUT OF GEAR WITH PARKING BRAKE FULLY ENGAGED. THE PARKING BRAKE HAS NEVER FUNCTIONED PROPERLY SINCE VEHICLE WAS PURCHASED BRAND NEW IN 2002 FROM FOLSOM LA…

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PARKING DOES NOT HOLD VEHICLE IN PLACE WHEN FULLY ENGAGED. THE PARKING BRAKE PEDAL TRAVELS TO FLOOR WITH VERY LITTLE RESISTANCE. VEHICLE CONTINUES TO ROLL ON INCLINE IF TAKEN OUT OF GEAR WITH PARKING BRAKE FULLY ENGAGED. THE PARKING BRAKE HAS NEVER FUNCTIONED PROPERLY SINCE VEHICLE WAS PURCHASED BRAND NEW IN 2002 FROM FOLSOM LAKE CHEVROLET, FOLSOM, CA. I'VE DISCUSSED THIS ISSUE WITH OTHER CHEVY SILVERADO TRUCK OWNERS WITH THE 4-WHEEL DISC BRAKING ABS SYSTEM AND THEY ALL HAVE HAD THE IDENTICAL PROBLEM I HAVE HAD. I AM DISAPPOINTED AND ALARMED THAT GM HAS NOT DONE THE RIGHT THING AND TAKEN CARE OF THIS EVER SO APPARENT PROBLEM.*JB

NHTSA ODI #10170250

32,000 miles · Jul 10, 2006
Parking Brake

DT*: THE CONTACT STATED WHILE APPLYING PRESSURE TO THE PARKING BRAKE THE PEDAL DOES NOT FEEL FIRM. THE BRAKES CHIRP CONSTANTLY. THERE IS A NHTSA RECALL, # 05V161000, REGARDING THE PARKING BRAKE. THE VIN WAS NOT INCLUDED IN THE RECALL.

NHTSA ODI #10161978

66,000 miles · Jun 26, 2006
Parking Brake

THE PARKING BRAKE HAS FAILED ON MY 2002 CHEVROLET SILVERADO, AS HAS BEEN DESCRIBED IN THE GM RECALL NUMBER 05042. THE FRICTION LININGS HAVE WORN AND CUT INTO THE DRUM, MAKING THE PARKING BRAKE INEFFECTIVE. A GM REPRESENTATIVE TOLD ME MY VEHICLE WAS NOT RECALLED, AND THE ONLY VEHICLES RECALLED WERE VEHICLES THAT HAVE A MANUAL TRA…

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THE PARKING BRAKE HAS FAILED ON MY 2002 CHEVROLET SILVERADO, AS HAS BEEN DESCRIBED IN THE GM RECALL NUMBER 05042. THE FRICTION LININGS HAVE WORN AND CUT INTO THE DRUM, MAKING THE PARKING BRAKE INEFFECTIVE. A GM REPRESENTATIVE TOLD ME MY VEHICLE WAS NOT RECALLED, AND THE ONLY VEHICLES RECALLED WERE VEHICLES THAT HAVE A MANUAL TRANSMISSION. MINE HAS AN AUTOMATIC TRANSMISSION. I BELIEVE MY VEHICLE SHOULD BE INCLUDED IN THE RECALL, DUE TO THE FACT THAT I HAVE TO PARK ON STEEP BOAT RAMPS WHILE LAUNCHING MY BOAT, AND HAVE TO DEPEND ON THE PARKING BRAKE TO HELP HOLD THE VEHICLE FROM ROLLING INTO THE WATER. *NM

NHTSA ODI #10160789

21,000 miles · May 27, 2006
Parking Brake

THERE IS A RECALL FOR THE PARKING BRAKE ON 2002 CHEVY SILVERADO PICKUPS WITH MANUAL TRANSMISSIONS STARTING APR 20, 2005. HOWEVER, I DO NOT KNOW OF A SINGLE 2002 SILVERADO PICKUP OR 2001 SUBURBAN WHERE THE PARKING BRAKE HOLDS. I HAVE BEEN TOLD THAT IF YOU DON'T USE THE PARKING BRAKE IT GETS OUT OF ADJUSTMENT (RUMOR). I DON'T U…

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THERE IS A RECALL FOR THE PARKING BRAKE ON 2002 CHEVY SILVERADO PICKUPS WITH MANUAL TRANSMISSIONS STARTING APR 20, 2005. HOWEVER, I DO NOT KNOW OF A SINGLE 2002 SILVERADO PICKUP OR 2001 SUBURBAN WHERE THE PARKING BRAKE HOLDS. I HAVE BEEN TOLD THAT IF YOU DON'T USE THE PARKING BRAKE IT GETS OUT OF ADJUSTMENT (RUMOR). I DON'T USE MINE WITH MY AUTOMATIC TRANSMISSION. MINE HAS NEVER HELD SINCE I PURCHASED THE VEHICLE. TUESDAY, MAY 23, 2006, I TOOK MY PICKUP TO THE DEALERSHIP TO HAVE IT INSPECTED FOR A NEW INSPECTION STICKER. IT FAILED BECAUSE OF THE PARKING BRAKE. YET, THIS SAME DEALERSHIP HAS INSPECTED MY PICKUP FOR EVERY OTHER INSPECTION STICKER AND THIS IS THE FIRST TIME THEY FAILED IT EVEN THOUGH IT HAS NEVER HELD.

NHTSA ODI #10158442

34,757 miles · Jul 14, 2005
Parking Brake

EMERGENCY BRAKE STOPPED WORKING ON MY 2002 CHEVROLET TAHOE AFTER 34,757 MILES. A PROPERLY WORKING EMERGENCY BRAKE IS CRITICAL, AS MY THREE SMALL CHILDREN RIDE IN AND PLAY AROUND THIS VEHICLE.

NHTSA ODI #10128808

Mileage unknown · Nov 11, 2003
Parking Brake

I OWN TWO 2002 GM PRODUCTS, A TAHOE AND A SILVERADO PICKUP. THE EMERGENCY BRAKES DO NOT WORK ON EITHER VEHICLE. I HAVE HAD TO TAKE BOTH TO THE DEALER FOR REPAIR TO GET THEM TO PASS STATE INSPECTION. I HAVE CONTACTED FIVE OF MY FRIENDS THAT OWN 2002 GM PRODUCTS AND THREE OUT OF THE FIVE HAVE THE SAME PROBLEM. THAT IS A SAFETY CON…

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I OWN TWO 2002 GM PRODUCTS, A TAHOE AND A SILVERADO PICKUP. THE EMERGENCY BRAKES DO NOT WORK ON EITHER VEHICLE. I HAVE HAD TO TAKE BOTH TO THE DEALER FOR REPAIR TO GET THEM TO PASS STATE INSPECTION. I HAVE CONTACTED FIVE OF MY FRIENDS THAT OWN 2002 GM PRODUCTS AND THREE OUT OF THE FIVE HAVE THE SAME PROBLEM. THAT IS A SAFETY CONCERN AND SOMEONE NEEDS TO INVESTIGATE THIS IN GREATER DETAIL.*AK

NHTSA ODI #10045974

10 miles · Jul 23, 2003
Parking Brake

ALTHOUGH THE TRUCK IS RATED TO TOW 9000 LBS THE PARKING BRAKE WILL NOT HOLD MY 7000 POUND TRAILER FROM ROLLING DOWN THE HILL FORWARDS OR BACKWARDS. MY 3000 LB BOAT ROLLS BACKWARDS INTO THE WATER AT A BOAT LAUNCH. THE PBRAKE PEDAL GOES TO THE FLOOR WITH LITTLE RESISTANCE. TWO DIFFERENT CHEVY DEALERS HAVE SEEN THE TRUCK. THE FIRST…

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ALTHOUGH THE TRUCK IS RATED TO TOW 9000 LBS THE PARKING BRAKE WILL NOT HOLD MY 7000 POUND TRAILER FROM ROLLING DOWN THE HILL FORWARDS OR BACKWARDS. MY 3000 LB BOAT ROLLS BACKWARDS INTO THE WATER AT A BOAT LAUNCH. THE PBRAKE PEDAL GOES TO THE FLOOR WITH LITTLE RESISTANCE. TWO DIFFERENT CHEVY DEALERS HAVE SEEN THE TRUCK. THE FIRST DEALER ADJUSTED THE BRAKE AND IT WAS BETTER, THE SECOND SAID THAT THERE WAS NOTHING MORE THAT THEY COULD DO. IT STILL ROLLS WITH A TRAILER ON IT. THE DEALERS SAID THAT THE LOW RESISTANCE PBRAKE IS A DESIGN FEATURE.*AK

NHTSA ODI #10028977

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

EA04011 · Parking Brake Failure

Opened Apr 9, 2004 · Closed May 10, 2005

Status: closed (inferred from source dates) · Parking Brake; Parking Brake:conventional; Parking Brake:conventional:mechanical; Parking Brake:conventional:mechanical:linkage And Cable

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Additional source detail variants (4)

Parking Brake:conventional

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Parking Brake:conventional:mechanical

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Parking Brake:conventional:mechanical:linkage And Cable

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Parking Brake

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

PE03057 · Parking Brake Failure

Opened Dec 8, 2003 · Closed Apr 9, 2004

Status: closed (inferred from source dates) · Parking Brake

ODI OPENED PE03-057 TO ASSESS PARKING BRAKE INEFFECTIVENESS IN THE SUBJECT VEHICLES.THESE VEHICLES ARE EQUIPPED WITH FOUR WHEEL DISC BRAKES THAT INCORPORATE A SINGLE-SHOE DRUM-IN-HAT PARKING BRAKE INDEPENDENT OF THE SERVICE BRAKES.COMPLAINT AND WARRANTY DATA INDICATE THAT THE PARKING BRAKE LININGS TEND TO WEAR OUT EARLY IN THE LIFE OF THE VEHICLE (AT AN AVERAGE OF 24 MONTHS IN SERVICE), REDUCING THE PARKING BRAKE SYSTEM'S TORQUE BELOW THAT NEEDED TO IMMOBILIZE THE VEHICLE.GM HAS ATTRIBUTED THIS ACCELERATED WEAR TO FOREIGN MATERIAL INTRUSION AND A FAILURE OF THE BRAKE SHOE TO PROPERLY SELF-CENTER WITHIN ITS BRAKE DRUM.EFFECTIVE WITH THE START OF MY 2003 PRODUCTION, A NEWER REDUCED FORCE HOLD-DOWN CLIP WAS INTRODUCED TO FACILITATE BRAKE SHOE DISENGAGEMENT FROM THE DRUM SURFACE.THIS PART IS ALSO AVAILABLE AT THE SERVICE LEVEL FOR THE MY 1999-2002 VEHICLES.GM HAS INDICATED THAT THE PAKING BRAKE IS INTENDED TO OPERATE IN CONJUNCTION WITH THE TRANSMISSION TO IMMOBILZE PARKED VEHICLES, AND THAT IN MANY CASES, ACCELERATED PARKING BRAKE LINING WEAR IS CAUSED BY ROUGH USE, VEHICLE MODIFICATIONS, AND DRIVING WITH THE PARKING ENGAGED. ODI HAS UPGRADED THE PRELIMINARY EVALUATION TO AN ENGINEERING ANALYSIS TO GATHER FURTHER INFORMATION CONCERNING PARKING BRAKE USAGE FACTORS AND THE CIRCUMSTANCES SURROUNDING THE SEVENTEEN REPORTED VEHICLE CRASHES.