← New search

2000 Chevrolet Silverado 1500

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2000 Chevrolet Silverado 1500 do not stand out strongly from the model-year median of 525.

About this comparison →

When problems were reported

Mileage at the reported incident

489 reports with mileage · 125 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Service Brakes, Hydraulic. Review the 237 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes. Review the 162 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 33 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

69 crash reports5 fire reports25 injury reports

What owners actually said

614 reports
8,000 miles · Dec 15, 2009
Service Brakes, Hydraulic

I HAD TO HAVE ALL THE ROTORS AND PADS REPLACED ON THE REAR OF MY 2000 SILVERADO WITH LESS THEN 8000 MILES DUE TO ALL COMPONENT'S RUSTING OUT. *TR

NHTSA ODI #10295913

75,000 miles · Dec 15, 2009
Service Brakes, HydraulicCrash

ON DECEMBER 12, 2009, MY 2000 CHEVY SILVERADO WAS INVOLVED IN A TWO VEHICLE COLLISION AS A RESULT OF MY ABS SENSORS ACTIVATING AT LOW SPEEDS. I WAS UNABLE TO STOP THE VEHICLE WHICH IN NORMAL HARD BRAKING WOULD HAVE STOPPED WITH OUT PROBLEM. THERE WAS DAMAGE TO MY FRONT BUMPER AS WELL AS THE VEHICLE IN FRONT OF ME. APPARENTL…

Read full complaint

ON DECEMBER 12, 2009, MY 2000 CHEVY SILVERADO WAS INVOLVED IN A TWO VEHICLE COLLISION AS A RESULT OF MY ABS SENSORS ACTIVATING AT LOW SPEEDS. I WAS UNABLE TO STOP THE VEHICLE WHICH IN NORMAL HARD BRAKING WOULD HAVE STOPPED WITH OUT PROBLEM. THERE WAS DAMAGE TO MY FRONT BUMPER AS WELL AS THE VEHICLE IN FRONT OF ME. APPARENTLY RECALL SERVICE WORK WAS PERFORMED ON NOVEMBER 11, 2005 TO FIX THE EXACT SAME PROBLEM THAT PLAQUES NEARLY 1.3 MILLION GM TRUCKS FROM 1999 TO 2002. THE ABS SENSORS BECOME CORRODED AND ACTIVATE AT LOW SPEEDS, GREATLY INCREASING THE STOPPING DISTANCE OF A LOW SPEED BREAKING SITUATION. THE RECALL MAY HAVE REPLACED THE SENSORS BUT IT DID NOT SOLVE THE PROBLEM AS I AM NOW A VICTIM OF THE SAME FAILING SENSORS NEARLY 4 YEARS LATER. I HAD NO WARNINGS THAT THE SENSORS WAS NOT OPERATING CORRECTLY AND UNTIL THE CRASH OCCURRED AND I RESEARCHED THE PROBLEM, I HAD NO PRIOR KNOWLEDGE OF THE CORROSION PROBLEMS WITH THE ABS SENSORS AND THE RECALL GM ISSUED AS A RESULT. I FEEL THAT THE ORIGINAL RECALL DID NOT SOLVE THE PROBLEM AND GM SHOULD BE TELLING CONSUMERS ABOUT THIS ONGOING PROBLEM. *TR

NHTSA ODI #10295795

78,100 miles · Dec 15, 2009
Service Brakes, Hydraulic

MY 2000 CHEVROLET SILVERADO PICK-UP TRUCK RESIDES IN THE SALT BELT AREA OF THE US AND HAS EXPERIENCED BRAKE LINE RUSTING WHICH CAUSES WITHOUT WARNING TOTAL FAILURE OF BRAKES. I EXPERIENCED THIS FAILURE WITH THE FRONT BRAKES IN DECEMBER OF 2008 AND AGAIN LAST WEEK, THIS TIME THE REAR BRAKES. THE DEALER AND GENERAL MOTORS WILL N…

Read full complaint

MY 2000 CHEVROLET SILVERADO PICK-UP TRUCK RESIDES IN THE SALT BELT AREA OF THE US AND HAS EXPERIENCED BRAKE LINE RUSTING WHICH CAUSES WITHOUT WARNING TOTAL FAILURE OF BRAKES. I EXPERIENCED THIS FAILURE WITH THE FRONT BRAKES IN DECEMBER OF 2008 AND AGAIN LAST WEEK, THIS TIME THE REAR BRAKES. THE DEALER AND GENERAL MOTORS WILL NOT ASSIST IN THE COST REPAIR AND WILL NOT DO ANYTHING TO CORRECT THIS SEVERE SAFETY CONCERN. I HAD ALL THE FRONT BRAKE LINES REPLACED BY GM AFTER THE FAILURE LAST YEAR WHEN THE BRAKE LINES RUST THROUGH, THERE IS NO FAIL SAFE IN THE BRAKE SYSTEM AND YOU EXPERIENCE TOTAL LOSS OF BRAKES. I DON'T KNOW WHAT IS REQUIRED FOR A SAFETY RECALL, BUT THESE BRAKE LINE ARE SUBSTANDARD AND NEED TO BE REPLACED BY GM BEFORE A LOSS OF LIFE. *TR

NHTSA ODI #10295753

650,000 miles · Nov 23, 2009
Service Brakes, Hydraulic

BRAKE LINES RUSTING INTO ON 2000 CHEVY TRUCK. *TR

NHTSA ODI #10293277

95,000 miles · Nov 19, 2009
Service Brakes, Hydraulic

BRAKES FAILED AT A STOP SIGN. BRAKE FLUID WAS LEAKING. MECHANIC TOLD ME THAT THE REAR BRAKE LINING WAS COMPLETELY RUSTED OUT. THIS ALSO HAPPENED TO THE FRONT BRAKE LINING IN 2007. THIS TRUCK IS ONLY DRIVEN ABOUT 20 MILES A WEEK SINCE 2002. I HAVE MAINTAINED THIS VEHICLE UP TO DATE. HAD OTHER CHEVROLET TRUCKS OLDER AND NEVE…

Read full complaint

BRAKES FAILED AT A STOP SIGN. BRAKE FLUID WAS LEAKING. MECHANIC TOLD ME THAT THE REAR BRAKE LINING WAS COMPLETELY RUSTED OUT. THIS ALSO HAPPENED TO THE FRONT BRAKE LINING IN 2007. THIS TRUCK IS ONLY DRIVEN ABOUT 20 MILES A WEEK SINCE 2002. I HAVE MAINTAINED THIS VEHICLE UP TO DATE. HAD OTHER CHEVROLET TRUCKS OLDER AND NEVER HAD A PROBLEM WITH ANY RUST FROM SNOW OR SALT. *TR

NHTSA ODI #10292881

25 miles · Nov 7, 2009
Service Brakes, Hydraulic

I DID THE RECALL FOR MY BRAKES ON CHEVY SILVERADO 2000 BUT STILL THE BRAKE LINE WAS CUT BY THE RIM I THINK THIS IS NOT SAFE TO HAVE 16 INCH RIMS ON. IT IS BETTER TO UPGRADE TO 17 INC RIM I TALKED TO GMC BUT THEY SAID THE RECALL FIXED THE LINE, BUT IT IS STILL TOO CLOSE TO THE RIM. IN THE EVENT IF THE VEHICLE HITS A POT HOLE TH…

Read full complaint

I DID THE RECALL FOR MY BRAKES ON CHEVY SILVERADO 2000 BUT STILL THE BRAKE LINE WAS CUT BY THE RIM I THINK THIS IS NOT SAFE TO HAVE 16 INCH RIMS ON. IT IS BETTER TO UPGRADE TO 17 INC RIM I TALKED TO GMC BUT THEY SAID THE RECALL FIXED THE LINE, BUT IT IS STILL TOO CLOSE TO THE RIM. IN THE EVENT IF THE VEHICLE HITS A POT HOLE THE RIM THEN IT WILL CUT THE BRAKE LINE AND FAIL. *TR

NHTSA ODI #10291322

99,180 miles · Oct 25, 2009
Fuel System, GasolineService Brakes, Hydraulic

BRAKE LINE FAILURE ON 2000 CHEVY SILVERADO 1500. HAS HAPPENED TWICE DUE TO LINES RUSTING OUT, AND NOW MECHANIC SAYS FUEL LINES ARE RUSTING OUT. I LIVE IN KY WITH LITTLE SALT AND HAVE HEARD NUMEROUS OTHER COMPLAINTS ABOUT THE SAME ISSUE. DRIVING ALONG AND BAM, NO BRAKES DUE TO CORROSION. LAST TIME IT HAPPENED TO MY WIFE AND PREGN…

Read full complaint

BRAKE LINE FAILURE ON 2000 CHEVY SILVERADO 1500. HAS HAPPENED TWICE DUE TO LINES RUSTING OUT, AND NOW MECHANIC SAYS FUEL LINES ARE RUSTING OUT. I LIVE IN KY WITH LITTLE SALT AND HAVE HEARD NUMEROUS OTHER COMPLAINTS ABOUT THE SAME ISSUE. DRIVING ALONG AND BAM, NO BRAKES DUE TO CORROSION. LAST TIME IT HAPPENED TO MY WIFE AND PREGNANT DAUGHTER IN LAW. SOMEONE IS GOING TO GET SERIOUSLY HURT OR KILLED IF IT HASN'T ALREADY HAPPENED. GM HAS OUR TAX DOLLARS AND SHOULD USE SOME OF IT TO RECALL AND FIX THIS DEADLY PROBLEM. THIS IS COSTING BETWEEN $400.00 TO $600.00 TO REPAIR. LOCAL MECHANIC HAS SAID IT IS A CONSTANT PROBLEM WITH THESE VEHICLES IN THIS YEAR RANGE, ALONG WITH TAHOES. *TR

NHTSA ODI #10289735

72,500 miles · Oct 17, 2009
Service Brakes, HydraulicCrash

WAS COMING TO A STOP AT A LOW SPEED, THE ABS KEPT ACTIVATING AND PREVENTED ME FROM STOPPING MY VEHICLE. WHAT STOPPED ME WAS THE TRUCK THAT I HIT, CAUSING DAMAGE TO MY TRUCK BUT NO DAMAGE TO THE DELIVERY TRUCK. AT THAT TIME I OPENED THE HOOD ON MY TRUCK AND DISCONNECTED THE FRONT WHEEL SENSOR RENDERING MY ABS INOP. THAT'S THE WAY…

Read full complaint

WAS COMING TO A STOP AT A LOW SPEED, THE ABS KEPT ACTIVATING AND PREVENTED ME FROM STOPPING MY VEHICLE. WHAT STOPPED ME WAS THE TRUCK THAT I HIT, CAUSING DAMAGE TO MY TRUCK BUT NO DAMAGE TO THE DELIVERY TRUCK. AT THAT TIME I OPENED THE HOOD ON MY TRUCK AND DISCONNECTED THE FRONT WHEEL SENSOR RENDERING MY ABS INOP. THAT'S THE WAY MY ABS WILL REMAIN TILL CHEVY ADMITS THE SYSTEM HAS FLAWS AND THERE IS A RECALL. *TR

NHTSA ODI #10288793

82,923 miles · Sep 8, 2009
Service Brakes, Hydraulic

TL*THE CONTACT OWNS A 2000 CHEVROLET SILVERADO 1500. THE CONTACT HAS EXPERIENCED MULTIPLE FAILURES WITH THE BRAKES SINCE 2007. WHILE ENGAGING THE BRAKES, THE BRAKE PEDAL EXTENDED TO THE FLOOR AND THE VEHICLE WOULD NOT STOP. THE CONTACT HAD TO DOWN SHIFT AND USE THE EMERGENCY BRAKE TO STOP THE VEHICLE. THE VEHICLE WAS TAKEN TO TH…

Read full complaint

TL*THE CONTACT OWNS A 2000 CHEVROLET SILVERADO 1500. THE CONTACT HAS EXPERIENCED MULTIPLE FAILURES WITH THE BRAKES SINCE 2007. WHILE ENGAGING THE BRAKES, THE BRAKE PEDAL EXTENDED TO THE FLOOR AND THE VEHICLE WOULD NOT STOP. THE CONTACT HAD TO DOWN SHIFT AND USE THE EMERGENCY BRAKE TO STOP THE VEHICLE. THE VEHICLE WAS TAKEN TO THE DEALER AND INSPECTED WHERE IT WAS DETERMINED THAT THE BRAKE LINES WERE COVERED WITH RUST. THE VEHICLE WAS REPAIRED AT A COST OF $277.92. THE MANUFACTURER INFORMED THE CONTACT THAT NO COMPENSATION COULD BE OFFERED FOR THE FAILURE; HOWEVER, SHE WAS OFFERED FREE OIL CHANGES AND A TIRE ROTATION FOR A YEAR. THE FAILURE MILEAGE WAS 82,923 AND THE CURRENT MILEAGE WAS 90,000.

NHTSA ODI #10283143

51,203 miles · Aug 31, 2009
Parking BrakeCrash

PARKING BRAKE FAILED TO OPERATE AND TRUCK WAS DAMAGED AS A RESULT. THIS DEFECT IS DESCRIBED IN RECALL 05042 FOR TRUCKS WITH MANUAL TRANSMISSION. MY TRUCK HAS AN AUTOMATIC TRANSMISSION BUT HAS THIS EXACT SAME DEFECT. *TR

NHTSA ODI #10282490

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

EA04011 · Parking Brake Failure

Opened Apr 9, 2004 · Closed May 10, 2005

Status: closed (inferred from source dates) · Parking Brake; Parking Brake:conventional; Parking Brake:conventional:mechanical; Parking Brake:conventional:mechanical:linkage And Cable

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Additional source detail variants (4)

Parking Brake:conventional

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Parking Brake:conventional:mechanical

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Parking Brake:conventional:mechanical:linkage And Cable

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Parking Brake

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

PE03057 · Parking Brake Failure

Opened Dec 8, 2003 · Closed Apr 9, 2004

Status: closed (inferred from source dates) · Parking Brake

ODI OPENED PE03-057 TO ASSESS PARKING BRAKE INEFFECTIVENESS IN THE SUBJECT VEHICLES.THESE VEHICLES ARE EQUIPPED WITH FOUR WHEEL DISC BRAKES THAT INCORPORATE A SINGLE-SHOE DRUM-IN-HAT PARKING BRAKE INDEPENDENT OF THE SERVICE BRAKES.COMPLAINT AND WARRANTY DATA INDICATE THAT THE PARKING BRAKE LININGS TEND TO WEAR OUT EARLY IN THE LIFE OF THE VEHICLE (AT AN AVERAGE OF 24 MONTHS IN SERVICE), REDUCING THE PARKING BRAKE SYSTEM'S TORQUE BELOW THAT NEEDED TO IMMOBILIZE THE VEHICLE.GM HAS ATTRIBUTED THIS ACCELERATED WEAR TO FOREIGN MATERIAL INTRUSION AND A FAILURE OF THE BRAKE SHOE TO PROPERLY SELF-CENTER WITHIN ITS BRAKE DRUM.EFFECTIVE WITH THE START OF MY 2003 PRODUCTION, A NEWER REDUCED FORCE HOLD-DOWN CLIP WAS INTRODUCED TO FACILITATE BRAKE SHOE DISENGAGEMENT FROM THE DRUM SURFACE.THIS PART IS ALSO AVAILABLE AT THE SERVICE LEVEL FOR THE MY 1999-2002 VEHICLES.GM HAS INDICATED THAT THE PAKING BRAKE IS INTENDED TO OPERATE IN CONJUNCTION WITH THE TRANSMISSION TO IMMOBILZE PARKED VEHICLES, AND THAT IN MANY CASES, ACCELERATED PARKING BRAKE LINING WEAR IS CAUSED BY ROUGH USE, VEHICLE MODIFICATIONS, AND DRIVING WITH THE PARKING ENGAGED. ODI HAS UPGRADED THE PRELIMINARY EVALUATION TO AN ENGINEERING ANALYSIS TO GATHER FURTHER INFORMATION CONCERNING PARKING BRAKE USAGE FACTORS AND THE CIRCUMSTANCES SURROUNDING THE SEVENTEEN REPORTED VEHICLE CRASHES.