THREE BOLTS WHICH ATTACH THE SILL THAT SUPPORTS THE BASE OF THE SEAT WERE OMITTED; THEREFORE VEHICLES DO NOT COMPLY WITH FMVSS 210 AND FMVSS 207. CONSEQUENCE OF DEFECT: IN THE EVENT OF A CRASH, THE FLOOR PLATE COULD BUCKLE ALONG THE INBOARD SIDE CAUSING THE SEAT PEDESTAL TO BE IMBALANCED, AND INCREASING THE LIKELIHOOD OF INJURY TO THE SEAT OCCUPANT.
THE FAN BLADE, WHEN SUBJECTED TO HIGH STRESS LEVELS, CAN FATIGUE AND BREAK APART AT THE HUB WHILE THE ENGINE IS RUNNING. CONSEQUENCE OF DEFECT: IF BREAKAGE OCCURS WHILE HOOD IS OPEN, A PERSON WORKING UNDER THE HOOD OR NEAR THE TRUCK COULD BE STRUCK BY A BLADE PART AND BE INJURED.
DUE TO A MANUFACTURING PROBLEM WITH THE FUEL TANK FILLER PIPE, THE FUEL CAP MAY IMPROPERLY SEAL THE END OF THE FILLER PIPE. THIS FAILS TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD 301, "FUEL SYSTEM INTEGRITY." IN THE EVENT OF A COLLISION, AN IMPROPERLY SEALED FILLER PIPE COULD ALLOW FUEL SPILLAGE.
Consequence & remedy
Consequence: Not supplied
Remedy: THE DEALER WILL INSPECT AND REPLACE FUEL CAPS ON ALL AFFECTED VEHICLES WITHOUT CHARGE.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
5
EA88043 · Fuel Expulsion
Opened Sep 20, 1988 · Closed Sep 26, 1989
Status: closed (inferred from source dates) · Vehicle Speed Control:linkages
===
PE88016 · Exhaust Manifold Leaks
Opened Jan 14, 1988 · Closed Mar 31, 1988
Status: closed (inferred from source dates) · Vehicle Speed Control:linkages
SUMMARY:SOME 1981-86 TRUCKS WITH 7.4L ENGINES AND CAST IRON EXHAUSTMANIFOLDS MAY EXPERIENCE A CONDITION WHERE AN EXHAUST LEAK DEVELOPSBETWEEN THE MANIFOLD AND THE CYLINDER HEAD MATING SURFACE CAUSING A NOISECONDITION. MOST OF THE REPORTS (AND ALL OF THE INJURIES AND THEMANIFOLD FIRE) ARE FROM THE P30 MOTORHOME CHASSIS.GM STATES THAT A WARPEDOR CRACKED MANIFOLD WOULD PERMIT SMALL AMOUNTS OF EXHAUST GAS LEAKAGEGENERALLY RESULTING IN NOTICEABLE NOISE AND FUMES.THE EXHAUST MANIFOLDSARE SUSCEPTIBLE TO EXTREME HEAT CONDITIONS (SUCH AS OPERATING UNDER SEVEREENGINE/VEHICULAR LOAD CONDITIONS AND HIGH AMBIENT TEMPERATURES).THEMOTORHOME APPLICATION IS PARTICULARLY SUSCEPTIBLE TO THIS ALLEGED DEFECTSINCE THE VEHICLE IS NEARLY ALWAYS AT OR NEAR THE GVWR OF THE VEHICLE.THEFEW NUMBER OF REPORTS RECEIVED BY ODI FOR A PROBLEM WHICH BEGAN 8 YEARS AGOSUGGESTS THAT THE DEFECT EITHER OCCURS INFREQUENTLY OR IS NOT PERCEIVED ASA SIGNIFICANT SAFETY HAZARD.THE SERVICE BULLETIN WAS ISSUED TO IDENTIFYTHE HIGH TEMPERATURE PROBLEM AND PROVIDE A REMEDY AGAINST REOCCURRENCE.===
EA88007 · Lower Control Arm
Opened Nov 6, 1987 · Closed Oct 24, 1988
Status: closed (inferred from source dates) · Suspension
SUMMARY OF INFORMATION FROM MANUFACTURER:MANUFACTURER IS IN RECEIPT OFONE COMPLAINT AND FIVE FIELD REPORTS.PRODUCT REPORT ANALYSIS STATES THELOWER CONTROL ARM FROM WAGGONER CORPORATION APPEARS TO HAVE A SMALL RADIUSAT THE TRANSITION OF THE SIDE WALL TO THE BALL STUD NOSE.CURRENT STAMPINGSOURCE, S.K.D., ALSO HAS A SMALL RADIUS IN THE SAME AREA.S.K.D. HASCHANGED THE TRIM TO INCREASE THE RADIUS TO 1 INCH AND PROVIDE ADDITIONALSTRENGTH IN THE BALL STUD AREA.ANALYSIS:FAILURE DATA INDICATES THE LEFT CONTROL ARM AND DIESEL ENGINEAPPLICATION ARE OVER REPRESENTED.ALL KNOWN FAILURES HAVE OCCURRED AT LOWSPEEDS, OR HAVE BEEN LOCATED AS A RESULT OF AN INCREASE IN THE FREQUENCY OFMAINTENANCE INSPECTIONS.BALL JOINT SEPARATION COULD RESULT IN COLLAPSE OFFRONT WHEEL SUSPENSION AND LOSS OF VEHICLE CONTROL.ACTION: IR TO GM SENT 11/19/87 CONTACT FLEET OWNERS.===
Additional source detail variants (2)
Suspension
SUMMARY OF INFORMATION FROM MANUFACTURER:MANUFACTURER IS IN RECEIPT OFONE COMPLAINT AND FIVE FIELD REPORTS.PRODUCT REPORT ANALYSIS STATES THELOWER CONTROL ARM FROM WAGGONER CORPORATION APPEARS TO HAVE A SMALL RADIUSAT THE TRANSITION OF THE SIDE WALL TO THE BALL STUD NOSE.CURRENT STAMPINGSOURCE, S.K.D., ALSO HAS A SMALL RADIUS IN THE SAME AREA.S.K.D. HASCHANGED THE TRIM TO INCREASE THE RADIUS TO 1 INCH AND PROVIDE ADDITIONALSTRENGTH IN THE BALL STUD AREA.ANALYSIS:FAILURE DATA INDICATES THE LEFT CONTROL ARM AND DIESEL ENGINEAPPLICATION ARE OVER REPRESENTED.ALL KNOWN FAILURES HAVE OCCURRED AT LOWSPEEDS, OR HAVE BEEN LOCATED AS A RESULT OF AN INCREASE IN THE FREQUENCY OFMAINTENANCE INSPECTIONS.BALL JOINT SEPARATION COULD RESULT IN COLLAPSE OFFRONT WHEEL SUSPENSION AND LOSS OF VEHICLE CONTROL.ACTION: IR TO GM SENT 11/19/87 CONTACT FLEET OWNERS.===
Suspension
SUMMARY OF INFORMATION FROM MANUFACTURER:MANUFACTURER IS IN RECEIPT OFONE COMPLAINT AND FIVE FIELD REPORTS.PRODUCT REPORT ANALYSIS STATES THELOWER CONTROL ARM FROM WAGGONER CORPORATION APPEARS TO HAVE A SMALL RADIUSAT THE TRANSITION OF THE SIDE WALL TO THE BALL STUD NOSE.CURRENT STAMPINGSOURCE, S.K.D., ALSO HAS A SMALL RADIUS IN THE SAME AREA.S.K.D. HASCHANGED THE TRIM TO INCREASE THE RADIUS TO 1 INCH AND PROVIDE ADDITIONALSTRENGTH IN THE BALL STUD AREA.ANALYSIS:FAILURE DATA INDICATES THE LEFT CONTROL ARM AND DIESEL ENGINEAPPLICATION ARE OVER REPRESENTED.ALL KNOWN FAILURES HAVE OCCURRED AT LOWSPEEDS, OR HAVE BEEN LOCATED AS A RESULT OF AN INCREASE IN THE FREQUENCY OFMAINTENANCE INSPECTIONS.BALL JOINT SEPARATION COULD RESULT IN COLLAPSE OFFRONT WHEEL SUSPENSION AND LOSS OF VEHICLE CONTROL.ACTION: IR TO GM SENT 11/19/87 CONTACT FLEET OWNERS.===
PE87056 · Lower Control Arm Failure
Opened Sep 8, 1987 · Closed Nov 6, 1987
Status: closed (inferred from source dates) · Suspension
SUMMARY OF INFORMATION FROM MANUFACTURER:MANUFACTURER IS IN RECEIPT OFONE COMPLAINT AND FIVE FIELD REPORTS.PRODUCT REPORT ANALYSIS STATES THELOWER CONTROL ARM FROM WAGGONER CORPORATION APPEARS TO HAVE A SMALL RADIUSAT THE TRANSITION OF THE SIDE WALL TO THE BALL STUD NOSE.CURRENT STAMPINGSOURCE, S.K.D., ALSO HAS A SMALL RADIUS IN THE SAME AREA.S.K.D. HASCHANGED THE TRIM TO INCREASE THE RADIUS TO 1 INCH AND PROVIDE ADDITIONALSTRENGTH IN THE BALL STUD AREA.ANALYSIS:DATA INDICATES 38 OF 40 FAILURES INVOLVE THE LEFT CONTROL ARM,39 OF THE VEHICLES ARE POWERED BY THE DIESEL ENGINE.ALL FAILURES HAVEOCCURRED AT LOW SPEEDS, OR HAVE BEEN LOCATED DURING INCREASED FREQUENCYMAINTENANCE INSPECTIONS.SEPARATION OF THE BALL JOINT FROM THE CONTROLARM COULD CAUSE ONE SIDE OF THE FRONT WHEEL SUSPENSION TO COLLAPSE,POSSIBLY RESULTING IN LOSS OF VEHICLE CONTROL.PROPOSED ACTION:UPGRADE THIS PE TO AN EA.===
PE87006 · Fuel Spurting
Opened Nov 14, 1986 · Closed Apr 22, 1987
Status: closed (inferred from source dates) · Vehicle Speed Control:linkages
SUMMARY OF INFORMATION FROM MANUFACTURER:IT APPEARS THAT THE GASOLINE INTHE FUEL TANKS OF THE CHEVROLET P-30 CHASSIS VEHICLES VOLATIZE INCREASINGTHE PRESSURE WITHIN THE FUEL TANKS.THE FUEL RESERVOIR SYSTEM IS CLOSEDREQUIRING THE GASOLINE VAPOR TO BE REMOVED THROUGH THE CARBON CANISTER ATTHE FRONT OF THE VEHICLE.THE CAPACITY OF THE CANISTER TO PROCESS THE GASVAPOR IS LIMITED BY AN ORIFICE IN THE CANISTER INLET LINE (THE ORIFICE ISDESIGNED TO RESTRICT LIQUID GASOLINE FROM ENTERING THE CANISTER).THEFUEL LINES ON THE RAILS PARALLEL TO THE EXHAUST SYSTEM.WHEN PRESSURE DOES BUILD UP WITHIN THE FUEL SYSTEM, THE FUEL CAP DESIGN DOES NOT APPEARTO ALLOW FOR CONTROLLED PRESSURE RELEASE ALLOWING GASOLINE TO SPEW FROMTHE INLET PIPE.ANALYSIS:WHEN THE VEHICLE IS OPERATED IN PARTICULARLY HOT DAYS (AND/ORHIGH ALTITUDES) THE GASOLINE IN THE FUEL TANKS CAN VOLATIZE IN EXCESS OFTHE CARBON CANISTER CAPACITY ALLOWING PRESSURE TO BUILD IN THE FUEL TANKS.IF THE FUEL CAP IS NOT DESIGNED TO ALLOW CONTROLLED PRESSURE RELIEF DURINGREMOVAL, GASOLINE MAY SPURT OUT OF THE INLET PIPE RESULTING IN A POTENTIALFIRE.PROPOSED ACTION:CLOSE THIS PE ON GM AND OPEN AN ENGINEERING ANALYSISINVOLVING VARIOUS MOTORHOME MANUFACTURERS BUILDING ON THE GM P30 CHASSIS.===
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