NHTSA owner reports · September 18, 2026 snapshot.
Engine complaints
59 reportsClear category filterMileage unknown · Oct 11, 2023
Electrical SystemEngineSteering
While driving on expressway, vehicle slows down suddenly. Service ESC, power steering, and engine light comes on and car tuns off. This has happened 8 times in two years with no fix from GM. This happens with no warning the car just stops driving and loss of power steering occurs. The dealership has tried to fix 8 times now with…
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While driving on expressway, vehicle slows down suddenly. Service ESC, power steering, and engine light comes on and car tuns off. This has happened 8 times in two years with no fix from GM. This happens with no warning the car just stops driving and loss of power steering occurs. The dealership has tried to fix 8 times now with no real fix to the issue.
NHTSA ODI #11549390
Mileage unknown · Oct 10, 2023
Engine
I purchased a brand new, 2020 Chevrolet Malibu in March of 2020. The car had 90 miles on it when I purchased it. Those 90 miles were on it due to it being driven to me from Illinois because the dealership in Illinois had the exact car and color I wanted. In late 2020 I started having reduced engine power. The car would mis fire,…
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I purchased a brand new, 2020 Chevrolet Malibu in March of 2020. The car had 90 miles on it when I purchased it. Those 90 miles were on it due to it being driven to me from Illinois because the dealership in Illinois had the exact car and color I wanted. In late 2020 I started having reduced engine power. The car would mis fire, randomly lose engine power and only allow me to drive below 40mph and the check engine light would come on. Early 2021, I kept having these issues and called the dealership where I purchased the car and they stated that the throttle body was bad. The throttle body was replaced along with a new hose clamp for the hose that connects to the turbo. I have continued to have the same issues since then. When accelerating above 4000rpm's, the car will stall and say "Engine Power Reduced." This causes the engine to completely stall and has almost caused me to be in numerous accidents. I called the dealership and they came and got my car from my house with a truck and trailer. I was advised to not drive it because one of the codes was "Engine Oil Pressure Circuit Stuck Closed." They picked it up on Monday, 10/2/2023. The next day, 10/3/2023, they called me with a diagnosis. Cylinders 3 & 4 were showing over 1,000 misfires, engine oil pressure circuit stuck off, engine oil pump pressure, and an under boost code. I was informed that my spark plugs may be bad. Turns out, according to them, it needed new spark plugs. The spark plugs and air filter were replaced costing me $500 on top of the $600 that I paid for the new throttle body and hose clamp for the turbo. I got my car back last Wednesday, 10/4/2023. Today, 10/10/2023. The dash said "Engine Power Reduced", the engine stalled, and I was almost hit again because my car would not accelerate. This is a common problem with Malibus and it is a serious safety risk! GM had a lawsuit against them in 2018 for this SAME ISSUE with Malibus. GM needs held accountable BEFORE a life and/or lives are lost!!!!
NHTSA ODI #11549259
Mileage unknown · Oct 6, 2023
Electrical SystemEngineService Brakes
I was driving down the hwy and all of a sudden, my engine lost power and my brakes harden. I could not brake and nearly lost my life and my sons.
NHTSA ODI #11548729
Mileage unknown · Oct 5, 2023
EngineVehicle Speed Control
This issue started at approximately 19,500 miles. While accelerating to enter a highway or to pass a vehicle going less than 55mph on a two-lane, Service ESC light appeared on dash. Loss or power was also immediate and if I tried to accelerate to maintain speed, engine was very rough in responding with no acceleration. Engine co…
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This issue started at approximately 19,500 miles. While accelerating to enter a highway or to pass a vehicle going less than 55mph on a two-lane, Service ESC light appeared on dash. Loss or power was also immediate and if I tried to accelerate to maintain speed, engine was very rough in responding with no acceleration. Engine continued to run. Within 30 seconds or so, acceleration is restored, and check-engine light was flashing. Check-engine light stopped flashing after a minute or so. Initially, this only occurred occasionally during fast acceleration as mentioned above. Lately this has happened during continuous acceleration, such as using cruise control, while climbing a low incline hill (~15˚). Over the past year or so, Chevy dealer has replaced, pistons, fuel injector, and did a carbon cleaning of engine. No solution yet.
NHTSA ODI #11548459
Mileage unknown · Oct 4, 2023
EngineFuel/propulsion SystemUnknown Or Other
Car has stalled out, or acted like it's going to stall out several times. No check engine light on so unable to identify the issue. There are recalls for other Malibs for similar problems, but it states this model is not affected.
NHTSA ODI #11548224
Mileage unknown · Sep 20, 2023
Engine
The ingine turns off while driving.
NHTSA ODI #11545644
Mileage unknown · Sep 13, 2023
Electrical SystemEngineFuel/propulsion System
The vehicle goes to ESC mode loses power an all gauges go frantic. All warming lights come on and the brakes go stop working. Speed decreases while in motion, unable to go past 40 mph. Warning messages such as put car in park will appear while the car is in park, steering unstable , low fuel a many others . This is a hazar…
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The vehicle goes to ESC mode loses power an all gauges go frantic. All warming lights come on and the brakes go stop working. Speed decreases while in motion, unable to go past 40 mph. Warning messages such as put car in park will appear while the car is in park, steering unstable , low fuel a many others . This is a hazard and I only had the vehicle for 1 year, however I reported the first issue in April 2023 to dealer of purchase an no fix at this time .
NHTSA ODI #11544315
Mileage unknown · Aug 24, 2023
Electrical SystemEngineService Brakes
I purchased a 2020 Chevrolet Malibu with 38,000 miles. I experienced a faulty air vacuum pump (first experience was at 45,000 miles and was replaced in August of 2021, two months after purchasing the vehicle in June of the same year), and then the replaced air vacuum pump again in February of this year (2023). This issue being b…
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I purchased a 2020 Chevrolet Malibu with 38,000 miles. I experienced a faulty air vacuum pump (first experience was at 45,000 miles and was replaced in August of 2021, two months after purchasing the vehicle in June of the same year), and then the replaced air vacuum pump again in February of this year (2023). This issue being brake related was unsafe. I experienced an intermittent reduced engine speed message on dashboard, with immediate reduction of speed down to 20 mph or less while driving. This made me and others unsafe. I experienced brake booster failure, among other issues stemming from all aforementioned. The car is now said by dealership to have indication of an internal engine issue and affected PCV lines dealing with a defective orifice (Kiriacopoulos, et al. v. General Motors LLC, Case No. 2:22-cv-10785, in the U.S. District Court for the Eastern District of Michigan) The car remains at a dealership and has now been there for over 30 days. There was no warning lamps, messages prior to the air vacuum Pump/Brake booster issue. I got in the car to try driving, and it was hard to push the brake with foot, so for I knew something was wrong. In taking it in to service, was when it identified to be that issue. Those issues have been manufacturer inspected (dealership) and confirmed. I experienced these issues since purchasing the vehicle in June of 2021. I believe that GM knows of these issues and has put me at risk on the road, along with some other symptoms of the car failures that are also well documented, and that GM is aware of, with no recalls. These car parts/issues put me and others in further danger, the car's air vacuum pump and brake booster affecting car's ability to operate, damaging other parts (Johnson vs. GM). Consumer rights to be protected and safe are at risk, not deserving to have faulty auto parts sold, further exacerbating issues with the car being dangerous on the road with defective brake related parts, and rendered inoperable.
NHTSA ODI #11540450
Mileage unknown · Jul 21, 2023
EngineService Brakes
Car demonstrates random full vehicle power loss while in drive mode both at stop and while actually in motion and driving. Vehicle had a catastrophic loss of all break power while going downhill. Luckily while leaving the Lincoln Memorial in DC driver was traveling slow enough and able to get vehicle stopped without immediate in…
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Car demonstrates random full vehicle power loss while in drive mode both at stop and while actually in motion and driving. Vehicle had a catastrophic loss of all break power while going downhill. Luckily while leaving the Lincoln Memorial in DC driver was traveling slow enough and able to get vehicle stopped without immediate injury. Car brakes would not reengage without 3k repair to import/export value(see receipt). 2 days later check engine light returned. 2 weeks later dealer is still in discussion with GM to identify cause of engine failure.
NHTSA ODI #11533648
Mileage unknown · Jul 19, 2023
Electrical SystemEngineSteering
The sensor for my gas cap was the first thing to malfunction, then My check engine light came on. Then the power steering sensor have me notice to drive carefully my drive assistance was malfunctioning. During my drive last night the power steering went out and the dashboard went dark several times.
NHTSA ODI #11533221
NHTSA investigations
1EA25005 · Dtn Air Bag Inflator Rupture
Opened Oct 21, 2025 · No close date supplied
Status: open (inferred from source dates) · Air Bags:frontal:driver Side:inflator Module
The Office of Defects Investigation (ODI) has become aware of eight vehicle crashes in which a rupture of a Jilin Province Detiannuo Automobile Safety System Co., Ltd. (DTN) air bag inflator occurred during the deployment of the driver side air bag. All eight drivers in these crashes sustained serious or fatal injuries that appear linked to the ruptures. Six of those drivers sustained fatal injuries and two sustained severe injuries. In all eight incidents, the subject inflators had been installed as replacement equipment after the vehicle was involved in a previous crash. Information gathered during NHTSA’s initial analysis of these incidents indicates that the inflators were potentially imported illegally into the United States. In conjunction with this safety investigation, NHTSA is also working with appropriate authorities to address any illegal activities associated with the importation of these inflators. As a result of the significant safety concerns relating to these inflators, as well as extensive information already obtained by ODI relating to their field ruptures, ODI is moving directly to the Engineering Analysis (EA) stage of its investigative process rather than first opening a Preliminary Evaluation. NHTSA has taken a variety of actions to address the risks posed by the importation of substandard or counterfeit air bag components. However, until recently, these risks appeared spread across a variety of components and manufacturers. As part of ODI’s continuous monitoring of this issue, the agency has obtained information to suggest that at least eight incidents involve ruptures of inflators manufactured by DTN. In parallel with this dedicated investigation into DTN inflators, ODI will continue to monitor reports of field incidents to evaluate risks from other substandard imported air bag components. In 2012, ODI first became aware of substandard or counterfeit air bag modules sold through online marketplaces, such as auction sites. NHTSA obtained examples of these air bag modules and conducted testing. None of the inflators equipped in these modules were manufactured by DTN. This testing revealed that the inflators consistently malfunctioned during deployments, such as by failing to deploy the air bag or expelling metal shrapnel due to a rupture. This led NHTSA to release a consumer advisory in October 2012 to alert the public and repair professionals to the potential dangers of substandard or counterfeit air bag modules. ODI also worked with major vehicle manufacturers, who released advisories and notifications concerning the use of such air bag modules. Since then, NHTSA has continuously monitored for reports of malfunctioning air bags that may be associated with substandard or counterfeit components. These monitoring efforts have been supported by the increased visibility the advisories have brought to the issue, and by several standing general orders in place as part of separate investigations into Takata and ARC inflators, which require certain manufacturers to report any alleged or suspected inflator field ruptures to NHTSA. Until 2017, ODI was not aware of any field incidents involving an abnormal deployment of an imported substandard or counterfeit air bag module. In September 2017, ODI became aware of a crash involving a model year (MY) 2009 Honda Civic where the air bag ruptured during deployment, killing the driver. After inspecting the vehicle and air bag parts, ODI determined that the air bag inflator was not original equipment and that the air bag module was likely a substandard import. Insufficient information existed to determine the manufacturer of the inflator in this incident, however, it does not appear to resemble those manufactured by DTN. On June 16, 2023, ODI received a Vehicle Owner Questionnaire (VOQ #11527380) alleging that the rupture of a driver side air bag caused fatal injuries to the driver of a MY 2020 Chevrolet Malibu. ODI’s assessment of the rupture indicated that the air bag inflator was not original equipment but was instead manufactured by DTN, a Chinese company (also known as Yoshibayashi Toku theanol Automotive Safety Systems Co. Ltd.). From June 2023 to July 2024, ODI became aware of four additional ruptures involving substandard air bag modules equipped on Chevrolet Malibu vehicles. At the time, insufficient information existed for these crashes to determine who manufactured the ruptured inflators. As a result, NHTSA released a consumer advisory on July 10, 2024, alerting car buyers and owners to be aware of cheap, substandard replacement air bag inflators that can cause death or serious injury in a crash. The advisory urged consumers who own or are considering the purchase of a used vehicle to learn the vehicle’s history and ensure the vehicle has genuine air bag inflators. In March 2025, NHTSA learned about another rupture involving a suspected substandard, aftermarket inflator that was equipped in a MY 2017 Hyundai Sonata. The driver of this vehicle sustained fatal injuries that appeared related to the rupture. In August 2025, NHTSA received a similar report of a fatal air bag rupture in a MY 2019 Hyundai Sonata. Most recently, in October 2025, ODI received a report of a fatal air bag rupture in a MY 2020 Chevrolet Malibu. Photographs of the air bag components in these three crashes indicated that the ruptures all involved inflators manufactured by DTN. Further investigation of the inflator fragments in three of the prior incidents confirmed that they also involved DTN inflators. Photographs of the components involved in one of the other incidents also strongly suggest that the ruptured inflator was manufactured by DTN. This opening resume exceeded space limitations and is continued in an attachment uploaded to the investigation.