NHTSA owner reports · September 18, 2026 snapshot.
Electrical System complaints
57 reportsClear category filterMileage unknown · Aug 24, 2023
Electrical SystemEngineService Brakes
I purchased a 2020 Chevrolet Malibu with 38,000 miles. I experienced a faulty air vacuum pump (first experience was at 45,000 miles and was replaced in August of 2021, two months after purchasing the vehicle in June of the same year), and then the replaced air vacuum pump again in February of this year (2023). This issue being b…
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I purchased a 2020 Chevrolet Malibu with 38,000 miles. I experienced a faulty air vacuum pump (first experience was at 45,000 miles and was replaced in August of 2021, two months after purchasing the vehicle in June of the same year), and then the replaced air vacuum pump again in February of this year (2023). This issue being brake related was unsafe. I experienced an intermittent reduced engine speed message on dashboard, with immediate reduction of speed down to 20 mph or less while driving. This made me and others unsafe. I experienced brake booster failure, among other issues stemming from all aforementioned. The car is now said by dealership to have indication of an internal engine issue and affected PCV lines dealing with a defective orifice (Kiriacopoulos, et al. v. General Motors LLC, Case No. 2:22-cv-10785, in the U.S. District Court for the Eastern District of Michigan) The car remains at a dealership and has now been there for over 30 days. There was no warning lamps, messages prior to the air vacuum Pump/Brake booster issue. I got in the car to try driving, and it was hard to push the brake with foot, so for I knew something was wrong. In taking it in to service, was when it identified to be that issue. Those issues have been manufacturer inspected (dealership) and confirmed. I experienced these issues since purchasing the vehicle in June of 2021. I believe that GM knows of these issues and has put me at risk on the road, along with some other symptoms of the car failures that are also well documented, and that GM is aware of, with no recalls. These car parts/issues put me and others in further danger, the car's air vacuum pump and brake booster affecting car's ability to operate, damaging other parts (Johnson vs. GM). Consumer rights to be protected and safe are at risk, not deserving to have faulty auto parts sold, further exacerbating issues with the car being dangerous on the road with defective brake related parts, and rendered inoperable.
NHTSA ODI #11540450
Mileage unknown · Aug 14, 2023
Electrical System
UNKNOWN- Complaint about Vehicle Turning Off While Reversing Dear National Highway Traffic Safety Administration (NHTSA), I am writing to bring to your attention an incident that occurred on August 9, 2023, involving my vehicle unexpectedly turning off while I was reversing. I believe this incident raises concerns regarding th…
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UNKNOWN- Complaint about Vehicle Turning Off While Reversing Dear National Highway Traffic Safety Administration (NHTSA), I am writing to bring to your attention an incident that occurred on August 9, 2023, involving my vehicle unexpectedly turning off while I was reversing. I believe this incident raises concerns regarding the safety and reliability of my vehicle, and I would appreciate your assistance in addressing this matter. On the mentioned date, as I was reversing, my vehicle suddenly shut off, leaving me with no choice but to place it in park and restart it. This unexpected shutdown created a hazardous situation and caused inconvenience. To ensure the safety of myself and others on the road, it is crucial to identify the underlying cause of this issue and take appropriate measures to prevent its recurrence. I have already taken some initial steps to investigate the problem, such as checking the battery terminals for security and corrosion. However, as a layperson, I am not equipped with the necessary expertise to accurately diagnose the problem. Therefore, I kindly request your expertise and resources to conduct a thorough investigation into this matter. It is my understanding that the NHTSA plays a vital role in ensuring the safety and reliability of vehicles on the roads. I believe that by investigating incidents like mine, you contribute to the overall safety and well-being of drivers and passengers nationwide. I urge you to consider this incident as an opportunity to identify any potential defects or safety concerns that may exist within my vehicle model or its components. I would greatly appreciate it if you could guide me on the appropriate steps to take in order to initiate an investigation into this matter. If there are any specific forms or documents I need to complete, please let me know, and I will be prompt in providing the necessary information. Thank you for your attention to this matter, and I look forward to your guidance and support
NHTSA ODI #11538281
Mileage unknown · Jul 22, 2023
Electrical SystemSteeringVehicle Speed Control
Since last year I am having this problem in this car, even after parking the car, it is giving an error of "shift to park', I have already taken it to the car dealership twice to fix this problem and still the problem is not getting fixed in the car. Not even that I live in California and while coming back from Vegas last year…
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Since last year I am having this problem in this car, even after parking the car, it is giving an error of "shift to park', I have already taken it to the car dealership twice to fix this problem and still the problem is not getting fixed in the car. Not even that I live in California and while coming back from Vegas last year, this car suddenly stopped working while on the freeway, luckily I was near truck station so I stopped the car. This is a new car and I didn't even drive 36000 miles on it and it is giving me problems. This car is a serious problem and I would request nhtsa to please step in and take action regarding the manufacturers.
NHTSA ODI #11533872
Mileage unknown · Jul 19, 2023
Electrical SystemEngineSteering
The sensor for my gas cap was the first thing to malfunction, then My check engine light came on. Then the power steering sensor have me notice to drive carefully my drive assistance was malfunctioning. During my drive last night the power steering went out and the dashboard went dark several times.
NHTSA ODI #11533221
Mileage unknown · Jun 8, 2023
Electrical SystemService Brakes
About 3 months ago, I started experiencing the shift to park problem where my car would turn off completely and would be still and solid but the car wouldn't register being in park.
NHTSA ODI #11526119
Mileage unknown · May 26, 2023
Electrical System
When shifting into park the display will show the car is in park but there will be an alarm informing me to put the car in park.
NHTSA ODI #11524090
Mileage unknown · May 24, 2023
Electrical SystemEngineSteering
I bought a 2020 Chevrolet Malibu LT on April 26, 2023 from Lake Hartwell Chevrolet in Toccoa Ga. It drove fine for 3 days. Then a chirping started in the steering wheel. On May 3rd. While I was taking my wife to our baby doctors visit, as I turned into the parking lot, the engine light came on, and the steering failed. I was a…
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I bought a 2020 Chevrolet Malibu LT on April 26, 2023 from Lake Hartwell Chevrolet in Toccoa Ga. It drove fine for 3 days. Then a chirping started in the steering wheel. On May 3rd. While I was taking my wife to our baby doctors visit, as I turned into the parking lot, the engine light came on, and the steering failed. I was able to safely get it into the parking lot and out of the way of the other cars. I called the dealership and they had it towed to their shop. They charged the battery saying that's all that was wrong with it. However, as the clean up guy at the shop was bringing it to me, the engine light came on again and he took it back to the shop. Within the next 14 days from then, they replaced the steering module, battery terminals, which seemed burnt, they said, and realigned it. However, all of this is word of mouth as I was not given any paperwork verifying this repair. The next day, the chirp returned. It has very loose steering and sways easily from side to side. Also, upon a diagnostic check by another certified mechanic, the computer would not link and give codes. He told me one of the computers in the car was bad, but not sure which one. I checked and I can not qualify for the lemon law, so I contacted the general manager and said I wanted to return the car and my bank returned their money. Or, another chevrolet car, from Chevrolet, not from this lot. This car is unsafe for me and my family. He said that was not possible as the tag and title has been processed. So I am ready to pursue legal action. The cars they let me drive during my cars repair were junky, too. One wouldn't drive over 30mph and the other had a ticking motor. I feel this business presents a danger to anyone who in need of and buys a car from them. Date of ownership: April 26, '23-present. Today is May 24,'23. They have also failed to give me the paperwork verifying the Chevrolet Lifetime Warranty on the Powertrain and Transmission. That was promised on the day of sale.
NHTSA ODI #11523647
Mileage unknown · Apr 30, 2023
Electrical SystemService BrakesVehicle Speed Control
While driving on many occasions the last incident happened Friday April 28th 2023. My 2020 Malibu lost all communication on 231 Hwy. All dash gauges went haywire power dropped on vehicle RPM was accelerated but vehicle speed would not change engine light and traction light came on. I then had to pull over brakes made a loud thud…
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While driving on many occasions the last incident happened Friday April 28th 2023. My 2020 Malibu lost all communication on 231 Hwy. All dash gauges went haywire power dropped on vehicle RPM was accelerated but vehicle speed would not change engine light and traction light came on. I then had to pull over brakes made a loud thud noise when stopping. Turned vehicle off sat for about 15 minutes and restarted my vehicle engine light was still on but I was about four miles from home turned my hazard flashers on and made it home. When the car loses power it gives me NO warning at all it just happens. I've taken it to both Chevy dealers in my area Mr. [XXX] at Gilland GMC Ozark, Al explained to me that yes he saw the codes where car lost power and because they couldn't pinpoint the problem GMC had to be called and he was told that GMC has a team of engineers working on the Loss of Control problem but at this time they don't know anything. I'm risking my life on every day driving this vehicle in which I do have an extended warranty on but they can't fix what they can't find but yet KNOW for Fact that there is a problem. INFORMATION Redacted PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).
NHTSA ODI #11519714
Mileage unknown · Mar 22, 2023
Electrical System
My 2020 Malibu was placed taken to Chevy dealership before with same issues in October 2022, now today 3/22/23, while driving car lost power while driving on freeway. Completely shut down with same warning stating Service battery charging system, once I place car in park it started up and had the battery saver active warning wi…
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My 2020 Malibu was placed taken to Chevy dealership before with same issues in October 2022, now today 3/22/23, while driving car lost power while driving on freeway. Completely shut down with same warning stating Service battery charging system, once I place car in park it started up and had the battery saver active warning with voltage of 9.2 My car only has 38098 miles. In October it only had 35k. They did replace a fuse on the battery and stated everything was good but I’m confused what keeps making it cut off when it’s brand new car. I don’t understand how this car is even safe if everyone states the same thing. Wishing I kept my other reliable car instead of putting up with this.
NHTSA ODI #11513285
53,000 miles · Mar 10, 2023
Electrical System
The contact owns a 2020 Chevrolet Malibu. The contact stated that she noticed that water had intruded into the vehicle. The contact then stated that water had leaked from the inner lining of the roof and entered through the rear center brake taillight. The contact stated that the vehicle was saturated with water. As a result, th…
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The contact owns a 2020 Chevrolet Malibu. The contact stated that she noticed that water had intruded into the vehicle. The contact then stated that water had leaked from the inner lining of the roof and entered through the rear center brake taillight. The contact stated that the vehicle was saturated with water. As a result, the check engine warning light, parking brake light, and alarm system warning lights intermittently illuminated and started to malfunction. The vehicle was taken to an authorized dealer however, the vehicle had not yet been diagnosed nor repaired. The manufacturer was not notified of the failure. The failure mileage was approximately 53,000.
NHTSA ODI #11511194
NHTSA investigations
1EA25005 · Dtn Air Bag Inflator Rupture
Opened Oct 21, 2025 · No close date supplied
Status: open (inferred from source dates) · Air Bags:frontal:driver Side:inflator Module
The Office of Defects Investigation (ODI) has become aware of eight vehicle crashes in which a rupture of a Jilin Province Detiannuo Automobile Safety System Co., Ltd. (DTN) air bag inflator occurred during the deployment of the driver side air bag. All eight drivers in these crashes sustained serious or fatal injuries that appear linked to the ruptures. Six of those drivers sustained fatal injuries and two sustained severe injuries. In all eight incidents, the subject inflators had been installed as replacement equipment after the vehicle was involved in a previous crash. Information gathered during NHTSA’s initial analysis of these incidents indicates that the inflators were potentially imported illegally into the United States. In conjunction with this safety investigation, NHTSA is also working with appropriate authorities to address any illegal activities associated with the importation of these inflators. As a result of the significant safety concerns relating to these inflators, as well as extensive information already obtained by ODI relating to their field ruptures, ODI is moving directly to the Engineering Analysis (EA) stage of its investigative process rather than first opening a Preliminary Evaluation. NHTSA has taken a variety of actions to address the risks posed by the importation of substandard or counterfeit air bag components. However, until recently, these risks appeared spread across a variety of components and manufacturers. As part of ODI’s continuous monitoring of this issue, the agency has obtained information to suggest that at least eight incidents involve ruptures of inflators manufactured by DTN. In parallel with this dedicated investigation into DTN inflators, ODI will continue to monitor reports of field incidents to evaluate risks from other substandard imported air bag components. In 2012, ODI first became aware of substandard or counterfeit air bag modules sold through online marketplaces, such as auction sites. NHTSA obtained examples of these air bag modules and conducted testing. None of the inflators equipped in these modules were manufactured by DTN. This testing revealed that the inflators consistently malfunctioned during deployments, such as by failing to deploy the air bag or expelling metal shrapnel due to a rupture. This led NHTSA to release a consumer advisory in October 2012 to alert the public and repair professionals to the potential dangers of substandard or counterfeit air bag modules. ODI also worked with major vehicle manufacturers, who released advisories and notifications concerning the use of such air bag modules. Since then, NHTSA has continuously monitored for reports of malfunctioning air bags that may be associated with substandard or counterfeit components. These monitoring efforts have been supported by the increased visibility the advisories have brought to the issue, and by several standing general orders in place as part of separate investigations into Takata and ARC inflators, which require certain manufacturers to report any alleged or suspected inflator field ruptures to NHTSA. Until 2017, ODI was not aware of any field incidents involving an abnormal deployment of an imported substandard or counterfeit air bag module. In September 2017, ODI became aware of a crash involving a model year (MY) 2009 Honda Civic where the air bag ruptured during deployment, killing the driver. After inspecting the vehicle and air bag parts, ODI determined that the air bag inflator was not original equipment and that the air bag module was likely a substandard import. Insufficient information existed to determine the manufacturer of the inflator in this incident, however, it does not appear to resemble those manufactured by DTN. On June 16, 2023, ODI received a Vehicle Owner Questionnaire (VOQ #11527380) alleging that the rupture of a driver side air bag caused fatal injuries to the driver of a MY 2020 Chevrolet Malibu. ODI’s assessment of the rupture indicated that the air bag inflator was not original equipment but was instead manufactured by DTN, a Chinese company (also known as Yoshibayashi Toku theanol Automotive Safety Systems Co. Ltd.). From June 2023 to July 2024, ODI became aware of four additional ruptures involving substandard air bag modules equipped on Chevrolet Malibu vehicles. At the time, insufficient information existed for these crashes to determine who manufactured the ruptured inflators. As a result, NHTSA released a consumer advisory on July 10, 2024, alerting car buyers and owners to be aware of cheap, substandard replacement air bag inflators that can cause death or serious injury in a crash. The advisory urged consumers who own or are considering the purchase of a used vehicle to learn the vehicle’s history and ensure the vehicle has genuine air bag inflators. In March 2025, NHTSA learned about another rupture involving a suspected substandard, aftermarket inflator that was equipped in a MY 2017 Hyundai Sonata. The driver of this vehicle sustained fatal injuries that appeared related to the rupture. In August 2025, NHTSA received a similar report of a fatal air bag rupture in a MY 2019 Hyundai Sonata. Most recently, in October 2025, ODI received a report of a fatal air bag rupture in a MY 2020 Chevrolet Malibu. Photographs of the air bag components in these three crashes indicated that the ruptures all involved inflators manufactured by DTN. Further investigation of the inflator fragments in three of the prior incidents confirmed that they also involved DTN inflators. Photographs of the components involved in one of the other incidents also strongly suggest that the ruptured inflator was manufactured by DTN. This opening resume exceeded space limitations and is continued in an attachment uploaded to the investigation.