Passenger side low beam headlight wiring harness connector keeps melting even after replacement. Noticed online that many owners are experiencing the same issue. Replaced harness multiple times and same issue reoccurs after two to three weeks of use.
2010 Chevrolet Malibu
Owner reports · Recalls · Investigations
More warning signs than most Malibu years
Owner complaints for the 2010 Chevrolet Malibu are substantially higher than the model-year median of 310.5.
About this comparison →How this year compares
Owner complaints by model year
Compare all Malibu years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
1,071 reports with mileage · 289 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Steering. Review the 454 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Electrical System. Review the 294 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Electronic Stability Control (esc). Review the 227 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
Electrical System complaints
294 reportsAir bag light randomly pop on . Electrical system is so bad that I only have 1 head light and it’s very dangerous driving at night like that .
after starting car, orange triangle indicator light came on (traction control I believe) and Message: "eng reduction loss of power steering, drove to Midas for oil change a couple miles away with manual steering(more difficult that my 61 Pontiac Tempest). I turned car off and immediately restarted and power steering was restore…
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after starting car, orange triangle indicator light came on (traction control I believe) and Message: "eng reduction loss of power steering, drove to Midas for oil change a couple miles away with manual steering(more difficult that my 61 Pontiac Tempest). I turned car off and immediately restarted and power steering was restored, car was fine driving home after oil change. In addition, I've owned the car about two months and have put on around 4,000 miles(Drove it back from Arizona), I've already had the thermostat replaced in S. Dakota, fuel pump replaced in Wisconsin and exhaust manifold in Michigan.
First off the power steering goes out and can only be fixed by applying dielectric grease to the bcm but that will fix it. second the airbag light will randomly go on but this can also be remedy by fixing the yellow connection under the passenger seat try jiggling it if that doesnt fix it just cut the two wires off the connecto…
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First off the power steering goes out and can only be fixed by applying dielectric grease to the bcm but that will fix it. second the airbag light will randomly go on but this can also be remedy by fixing the yellow connection under the passenger seat try jiggling it if that doesnt fix it just cut the two wires off the connector's and splice with crimp connectors. hope this helps you as much as it did me :)
Brake lights stay on while driving but turn off when braking, engine and traction control lights come on, car acts like it's going to die. This happens intermittently and sometimes without any warning lights. I noticed this again most recently within the last week and several times on 2/25/23. Vehicle has not yet been inspected…
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Brake lights stay on while driving but turn off when braking, engine and traction control lights come on, car acts like it's going to die. This happens intermittently and sometimes without any warning lights. I noticed this again most recently within the last week and several times on 2/25/23. Vehicle has not yet been inspected but was previously taken in for the same issue in 2020. Dealership stated that since the lights weren't staying on and no codes were stored, they weren't required to make repairs. It goes without saying that driving with faulty lights can cause an accident and is also illegal. It is highly irresponsible of GM not to repair this known issue and of NHTSA not to issue a recall.
Since sometime in 2016, these warning messages came on the dash periodically after hitting a bump - Service Traction, Service ESC, ESC off, Eng Power Reduced. The engine light stayed on. The car then ran slowly. After stopping and pulling off again, the car jerked forward. This could be dangerous in traffic! At first, I was told…
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Since sometime in 2016, these warning messages came on the dash periodically after hitting a bump - Service Traction, Service ESC, ESC off, Eng Power Reduced. The engine light stayed on. The car then ran slowly. After stopping and pulling off again, the car jerked forward. This could be dangerous in traffic! At first, I was told by a mechanic that my gas petal sensor needed to be replaced. After each of the 3 replacements, the problem seemed to be solved. But after a while, the warning messages would return after hitting another bump. The engine light would again stay on. Now, these warning messages come on every time I drive the car, with the engine light staying on. The same problems while driving still occur. A second mechanic advised me to put in this complaint, saying the problem was well-known to Chevrolet. He diagnosed it as being caused by water getting into a poor connection between the wire safety harness and the computer. The machine at AutoZone gave this assessment of the problem - "The ECH has detected that the APP sensor 1 and APP sensor 2 disagree more than 4.5 percent for less than 1 second. Probable cause: 1. Poor electrical connection. 2. Failed APP sensor." When I took the vehicle to a Chevrolet dealer in July 2016, they were unable to fix the problem. It would be really wonderful if this serious problem was the subject of a safety recall and was fixed for all affected drivers!
Just Replaced Fuel Pump, Passenger Headlight Randomly Goes Out, Top Break Light Randomly Goes Out, Had To Replace Wiper Motor, & Fuel Pump Relay Wire Faulty. Wiring To Fuse Boxes Seem To Be Loose. Dealership or Any Other Certified Tech Will Listen or Touch To Fix The Car When Everything Is Working.
I drive down the road and the brake lights come on I hit the brake then they go off. Randomly when I drive service esc service traction come on but as soon as I turn the car off and back on it is gone. Cruise control stopped working as well.
I was driving the car safely as always and within the speed limits and an officer was heading the same direction, The brake lights got me cited for mechanical repairs. I have noticed the brake lights work yet they do not work with light pressure on the brake pedal. The officer gave a warning about brake lights and it has to be r…
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I was driving the car safely as always and within the speed limits and an officer was heading the same direction, The brake lights got me cited for mechanical repairs. I have noticed the brake lights work yet they do not work with light pressure on the brake pedal. The officer gave a warning about brake lights and it has to be repaired ASAP. What explanation might there be for the brake light? What should I ask the mechanic to look for?
The power steering system stops working when it’s cold. There are no warning signs prior to it malfunctioning. When I get it towed to be seen or bring an mechanic to check out the problem it is always resolved before they can inspect it. This is unsafe because there is no warning and it comes and goes with no consistency. I coul…
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The power steering system stops working when it’s cold. There are no warning signs prior to it malfunctioning. When I get it towed to be seen or bring an mechanic to check out the problem it is always resolved before they can inspect it. This is unsafe because there is no warning and it comes and goes with no consistency. I could drive for 30 minutes without a problem and then it stops working or I could get in the car and it stops working within 5 minutes.This could easily cause an accident.
Official recalls
319V019000 · Air Bags:frontal:driver Side:inflator Module
Jan 16, 2019
General Motors LLC (GM) is recalling certain 2010-2011 Chevrolet Malibu vehicles. In the event of a crash necessitating deployment of the driver frontal air bag, the air bag inflator may explode due to being overpressurized.
Consequence & remedy
Consequence: If the inflator explodes, sharp metal fragments may strike the driver or other occupants resulting in serious injury or death.
Remedy: GM has notified owners, and dealers will replace the front driver air bag module, free of charge. The recall began February 25, 2019. Owners may contact GM customer service at 1-800-522-9559. GM's number for this recall is N182206630.
14V252000 · Electrical System:wiring; Electronic Stability Control (esc); Exterior Lighting:brake Lights; Exterior Lighting:brake Lights:switch; Vehicle Speed Control:cruise Control
May 14, 2014
General Motors LLC (GM) is recalling certain model year 2004-2012 Chevrolet Malibu vehicles manufactured May 16, 2003, through October 11, 2012, 2004-2007 Malibu Maxx vehicles manufactured June 25, 2003, through April 5, 2007, 2005-2010 Pontiac G6 vehicles manufactured May 26, 2004, through January 4, 2010, and 2007-2010 Saturn Aura vehicles manufactured April 24, 2006, through May 26, 2009. In the affected vehicles, increased resistance in the Body Control Module (BCM) connection may result in voltage fluctuations in the Brake Apply Sensor (BAS) circuit. These fluctuations can cause one or more of these conditions: the brake lights to illuminate without the brake pedal being pushed; the brake lights to not illuminate when the pedal is pushed; difficulty disengaging the cruise control; moving the gear shifter out of the 'PARK' position without pushing the brake; and disablement of crash avoidance features such as traction control, electronic stability control, and panic braking assist features.
Consequence & remedy
Consequence: Any of the above failure conditions increases the risk of a crash.
Remedy: GM will notify owners, and dealers will attach the wiring harness to the BCM with a spacer, apply dielectric lubricant to both the BCM and harness connector and the BAS and harness connector, and will relearn the brake pedal home position, free of charge. The manufacturer distributed an Interim letter to customers on July 14, 2014. The recall began on August 18, 2014. Owners may contact General Motors customer service at 1-800-222-1020 (Chevrolet), 1-800-762-2737 (Pontiac), 1-800-553-6000 (Saturn). GM's number for this recall is 13036.
Additional source detail variants (5)
Electronic Stability Control (esc)
General Motors LLC (GM) is recalling certain model year 2004-2012 Chevrolet Malibu vehicles manufactured May 16, 2003, through October 11, 2012, 2004-2007 Malibu Maxx vehicles manufactured June 25, 2003, through April 5, 2007, 2005-2010 Pontiac G6 vehicles manufactured May 26, 2004, through January 4, 2010, and 2007-2010 Saturn Aura vehicles manufactured April 24, 2006, through May 26, 2009. In the affected vehicles, increased resistance in the Body Control Module (BCM) connection may result in voltage fluctuations in the Brake Apply Sensor (BAS) circuit. These fluctuations can cause one or more of these conditions: the brake lights to illuminate without the brake pedal being pushed; the brake lights to not illuminate when the pedal is pushed; difficulty disengaging the cruise control; moving the gear shifter out of the 'PARK' position without pushing the brake; and disablement of crash avoidance features such as traction control, electronic stability control, and panic braking assist features.
Consequence: Any of the above failure conditions increases the risk of a crash.
Remedy: GM will notify owners, and dealers will attach the wiring harness to the BCM with a spacer, apply dielectric lubricant to both the BCM and harness connector and the BAS and harness connector, and will relearn the brake pedal home position, free of charge. The manufacturer distributed an Interim letter to customers on July 14, 2014. The recall began on August 18, 2014. Owners may contact General Motors customer service at 1-800-222-1020 (Chevrolet), 1-800-762-2737 (Pontiac), 1-800-553-6000 (Saturn). GM's number for this recall is 13036.
Vehicle Speed Control:cruise Control
General Motors LLC (GM) is recalling certain model year 2004-2012 Chevrolet Malibu vehicles manufactured May 16, 2003, through October 11, 2012, 2004-2007 Malibu Maxx vehicles manufactured June 25, 2003, through April 5, 2007, 2005-2010 Pontiac G6 vehicles manufactured May 26, 2004, through January 4, 2010, and 2007-2010 Saturn Aura vehicles manufactured April 24, 2006, through May 26, 2009. In the affected vehicles, increased resistance in the Body Control Module (BCM) connection may result in voltage fluctuations in the Brake Apply Sensor (BAS) circuit. These fluctuations can cause one or more of these conditions: the brake lights to illuminate without the brake pedal being pushed; the brake lights to not illuminate when the pedal is pushed; difficulty disengaging the cruise control; moving the gear shifter out of the 'PARK' position without pushing the brake; and disablement of crash avoidance features such as traction control, electronic stability control, and panic braking assist features.
Consequence: Any of the above failure conditions increases the risk of a crash.
Remedy: GM will notify owners, and dealers will attach the wiring harness to the BCM with a spacer, apply dielectric lubricant to both the BCM and harness connector and the BAS and harness connector, and will relearn the brake pedal home position, free of charge. The manufacturer distributed an Interim letter to customers on July 14, 2014. The recall began on August 18, 2014. Owners may contact General Motors customer service at 1-800-222-1020 (Chevrolet), 1-800-762-2737 (Pontiac), 1-800-553-6000 (Saturn). GM's number for this recall is 13036.
Exterior Lighting:brake Lights:switch
General Motors LLC (GM) is recalling certain model year 2004-2012 Chevrolet Malibu vehicles manufactured May 16, 2003, through October 11, 2012, 2004-2007 Malibu Maxx vehicles manufactured June 25, 2003, through April 5, 2007, 2005-2010 Pontiac G6 vehicles manufactured May 26, 2004, through January 4, 2010, and 2007-2010 Saturn Aura vehicles manufactured April 24, 2006, through May 26, 2009. In the affected vehicles, increased resistance in the Body Control Module (BCM) connection may result in voltage fluctuations in the Brake Apply Sensor (BAS) circuit. These fluctuations can cause one or more of these conditions: the brake lights to illuminate without the brake pedal being pushed; the brake lights to not illuminate when the pedal is pushed; difficulty disengaging the cruise control; moving the gear shifter out of the 'PARK' position without pushing the brake; and disablement of crash avoidance features such as traction control, electronic stability control, and panic braking assist features.
Consequence: Any of the above failure conditions increases the risk of a crash.
Remedy: GM will notify owners, and dealers will attach the wiring harness to the BCM with a spacer, apply dielectric lubricant to both the BCM and harness connector and the BAS and harness connector, and will relearn the brake pedal home position, free of charge. The manufacturer distributed an Interim letter to customers on July 14, 2014. The recall began on August 18, 2014. Owners may contact General Motors customer service at 1-800-222-1020 (Chevrolet), 1-800-762-2737 (Pontiac), 1-800-553-6000 (Saturn). GM's number for this recall is 13036.
Exterior Lighting:brake Lights
General Motors LLC (GM) is recalling certain model year 2004-2012 Chevrolet Malibu vehicles manufactured May 16, 2003, through October 11, 2012, 2004-2007 Malibu Maxx vehicles manufactured June 25, 2003, through April 5, 2007, 2005-2010 Pontiac G6 vehicles manufactured May 26, 2004, through January 4, 2010, and 2007-2010 Saturn Aura vehicles manufactured April 24, 2006, through May 26, 2009. In the affected vehicles, increased resistance in the Body Control Module (BCM) connection may result in voltage fluctuations in the Brake Apply Sensor (BAS) circuit. These fluctuations can cause one or more of these conditions: the brake lights to illuminate without the brake pedal being pushed; the brake lights to not illuminate when the pedal is pushed; difficulty disengaging the cruise control; moving the gear shifter out of the 'PARK' position without pushing the brake; and disablement of crash avoidance features such as traction control, electronic stability control, and panic braking assist features.
Consequence: Any of the above failure conditions increases the risk of a crash.
Remedy: GM will notify owners, and dealers will attach the wiring harness to the BCM with a spacer, apply dielectric lubricant to both the BCM and harness connector and the BAS and harness connector, and will relearn the brake pedal home position, free of charge. The manufacturer distributed an Interim letter to customers on July 14, 2014. The recall began on August 18, 2014. Owners may contact General Motors customer service at 1-800-222-1020 (Chevrolet), 1-800-762-2737 (Pontiac), 1-800-553-6000 (Saturn). GM's number for this recall is 13036.
Electrical System:wiring
General Motors LLC (GM) is recalling certain model year 2004-2012 Chevrolet Malibu vehicles manufactured May 16, 2003, through October 11, 2012, 2004-2007 Malibu Maxx vehicles manufactured June 25, 2003, through April 5, 2007, 2005-2010 Pontiac G6 vehicles manufactured May 26, 2004, through January 4, 2010, and 2007-2010 Saturn Aura vehicles manufactured April 24, 2006, through May 26, 2009. In the affected vehicles, increased resistance in the Body Control Module (BCM) connection may result in voltage fluctuations in the Brake Apply Sensor (BAS) circuit. These fluctuations can cause one or more of these conditions: the brake lights to illuminate without the brake pedal being pushed; the brake lights to not illuminate when the pedal is pushed; difficulty disengaging the cruise control; moving the gear shifter out of the 'PARK' position without pushing the brake; and disablement of crash avoidance features such as traction control, electronic stability control, and panic braking assist features.
Consequence: Any of the above failure conditions increases the risk of a crash.
Remedy: GM will notify owners, and dealers will attach the wiring harness to the BCM with a spacer, apply dielectric lubricant to both the BCM and harness connector and the BAS and harness connector, and will relearn the brake pedal home position, free of charge. The manufacturer distributed an Interim letter to customers on July 14, 2014. The recall began on August 18, 2014. Owners may contact General Motors customer service at 1-800-222-1020 (Chevrolet), 1-800-762-2737 (Pontiac), 1-800-553-6000 (Saturn). GM's number for this recall is 13036.
12V460000 · Power Train:automatic Transmission:gear Position Indication (prndl)
Sep 18, 2012
General Motors (GM) is recalling certain model year 2007-2010 Saturn Aura and model year 2008-2010 Chevrolet Malibu and Pontiac G6 vehicles, equipped with a 4-speed automatic transmission. On these vehicles, the tabs on the transmission shift cable end may fracture and separate.
Consequence & remedy
Consequence: If the tabs were to fracture and separate, the shift lever and the actual position of the transmission gear may not match. The driver would be able to move the shifter to 'PARK' and remove the ignition key, but the transmission gear may not be in 'PARK.' The vehicle may not be able to be restarted and the vehicle could roll away after the driver has exited the vehicle, resulting in a possible crash without prior warning.
Remedy: GM will notify owners, and dealers will install a retainer over the cable end or replace the shift cable as necessary. This service will be performed free of charge. Notification to owners began on on November 9, 2012. Owners were instructed to not bring their vehicles for repair until January 2013. Owners may contact General Motors at 1-800-521-7300.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
0No exact-year investigations in this snapshot.
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