Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
430–25K
7125–50K
11850–75K
7675–100K
101100–150K
36150K+
445 reports with mileage · 276 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
Electrical System. Review the 285 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Engine And Engine Cooling. Review the 149 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Exterior Lighting. Review the 108 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
36 crash reports1 fire reports22 injury reports
What owners actually said
721 reports
11,684 miles · May 13, 2005
Electrical System
THE DRIVER PLACED THE KEY INSIDE OF THE IGNITION SWITCH AND THE VEHICLE WOULD NOT TURN ON. THE DRIVER HAD THE VEHICLE TOWED TO THE DEALER, AND THE MECHANIC DETERMINED THAT IGNITION CYLINDER SWITCH NEEDED TO BE REPLACED. *AK THE PROBLEM WOULD OCCUR WITH NO WARNING. THE THEFT LIGHT HAD ILLUMINATED DUE TO THE IGNITION SENSOR …
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THE DRIVER PLACED THE KEY INSIDE OF THE IGNITION SWITCH AND THE VEHICLE WOULD NOT TURN ON. THE DRIVER HAD THE VEHICLE TOWED TO THE DEALER, AND THE MECHANIC DETERMINED THAT IGNITION CYLINDER SWITCH NEEDED TO BE REPLACED. *AK THE PROBLEM WOULD OCCUR WITH NO WARNING. THE THEFT LIGHT HAD ILLUMINATED DUE TO THE IGNITION SENSOR AND HAD TO BE REPROGRAMMED. THE THEFT LIGHT WOULD ALSO FLASH AND THE VEHICLE WOULD BECOME HARD TO START AT TIMES. THIS PROBLEM ALSO MAY HAVE OCCURRED DUE TO AN INTERNAL FAILURE OF THE IGNITION LOCK CYLINDER. *SC *JB
NHTSA ODI #10115093
5 miles · May 11, 2005
Tires
DT:HAS HAD TO REPLACE THREE DIFFERENT SETS OF TIRES BECAUSE THE TREAD HAS SEPARATED FROM THE TIRE AND THE RIM WILL NOT HOLD AIR. THE LAST TIME HE HAD THEM REPLACED THEY PUT TOO MUCH AIR IN THE TIRE AND ANOTHER DEALER CHECKED THE TIRE PRESSURE AND TOLD CALLER IT WAS DANGEROUS TO HAVE THAT MUCH AIR PRESSURE IN THE TIRES. NOW H…
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DT:HAS HAD TO REPLACE THREE DIFFERENT SETS OF TIRES BECAUSE THE TREAD HAS SEPARATED FROM THE TIRE AND THE RIM WILL NOT HOLD AIR. THE LAST TIME HE HAD THEM REPLACED THEY PUT TOO MUCH AIR IN THE TIRE AND ANOTHER DEALER CHECKED THE TIRE PRESSURE AND TOLD CALLER IT WAS DANGEROUS TO HAVE THAT MUCH AIR PRESSURE IN THE TIRES. NOW HE CAN'T GET IN TOUCH WITH FIRESTONE AT ALL AND THE DEALER WILL NO LONGER HELP OR GIVE HIM THE PHONE NUMBER TO FIRESTONE. *NM
NHTSA ODI #10120645
4 miles · May 3, 2005
Suspension
CONSUMER STATES: ABS SYSTEM 11OO MILES BRAKES STARTED GRIDDING, AT 37000 HAD TO REPLACE MASTER CYCLINDER, ABS SYSTEM AND THE DRUM AND BRAKE LINES IN 2003 JULY AND IS GETTING WORSE. HAD NEW BRAKES PADS PUT ON AGAIN IN JANUARY 2005. NOW ABS COMING ON AGAIN FOR 2 OR 3 DAYS AT A TIME.
NHTSA ODI #10119473
Mileage unknown · Apr 27, 2005
Engine And Engine CoolingExterior LightingService Brakes, Hydraulic
2001 CHEVROLET MALIBU EXPERIENCING PROBLEMS WITH BRAKES, TURN SIGNALS, COOLING SYSTEM AND THEFT DETERRENT LIGHT. *MR THE CONSUMER EXPERIENCED THE FOLLOWING: A CONTINUOUS BRAKE PROBLEM WITH THE ROTORS, THE THEFT DETERRENT LIGHT ILLUMINATED, SO THE DEALER REPLACED THE IGNITION CYLINDER THE SIGNAL LIGHTS WORKED INTERMITTENTLY …
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2001 CHEVROLET MALIBU EXPERIENCING PROBLEMS WITH BRAKES, TURN SIGNALS, COOLING SYSTEM AND THEFT DETERRENT LIGHT. *MR THE CONSUMER EXPERIENCED THE FOLLOWING: A CONTINUOUS BRAKE PROBLEM WITH THE ROTORS, THE THEFT DETERRENT LIGHT ILLUMINATED, SO THE DEALER REPLACED THE IGNITION CYLINDER THE SIGNAL LIGHTS WORKED INTERMITTENTLY AND THE DEALER REPLACED THE HAZARD SWITCH. THE RIGHT SIDE HUB ASSEMBLY WAS REPLACED. THERE WAS WATER IN THE OIL, THEREFORE THE INTAKE GASKETS WERE REPLACED DUE TO LEAKING. *SC *JB
NHTSA ODI #10120359
Mileage unknown · Apr 27, 2005
Electrical SystemEngine And Engine Cooling
HAD A LEAKING INTAKE MANIFOLD GASKET. WAS TOLD IT WOULD COST ABOUT $1000 TO FIX. I CALLED THE PHONE # FOR CHEVY IN MY OWNERS BOOK. FILED A COMPLAINT, AND WENT TO THE DEALER, GAVE THEM MY CASE # CHEVY GAVE ME. THEY CALLED CHEVY, CAME BACK AND TOLD ME IT WOULD COST ME $350. THEY CHANGED THE INTAKE MANIFOLD GASKET, FLUSHED THE RAD…
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HAD A LEAKING INTAKE MANIFOLD GASKET. WAS TOLD IT WOULD COST ABOUT $1000 TO FIX. I CALLED THE PHONE # FOR CHEVY IN MY OWNERS BOOK. FILED A COMPLAINT, AND WENT TO THE DEALER, GAVE THEM MY CASE # CHEVY GAVE ME. THEY CALLED CHEVY, CAME BACK AND TOLD ME IT WOULD COST ME $350. THEY CHANGED THE INTAKE MANIFOLD GASKET, FLUSHED THE RADIATOR, AND CHANGED MY OIL. CHEVY HAS A REIMBURSMENT ASSISTANCE PROGRAM FOR PROBLEMS THAT AREN'T BAD ENOUGH FOR RECALLS. THEY ALSO REIMBURSED ME $862.00 FOR MY PROBLEM WITH THE ANTI-THEFT , FULLY REIMBURSED. IF YOU LIVE IN ILLINOIS, THE BEST PLACE TO HAVE YOUR CAR SERVICED IS GEORGE WEBER CHEVROLET IN COLUMBIA, ILLINOIS. THE PEOPLE ARE GREAT , THE SERVICE IS GREAT. I LIVE 50 MILES AWAY BUT AFTER DEALING WITH OTHER CHEVY DEALERS IN MISSOURI GIVING CRAPPY SERVICE, ITS WORTH THE TRIP!
NHTSA ODI #10118601
66,998 miles · Apr 26, 2005
Electrical System
CAR WONT START ANTI- THEFT SYSTEM AGAIN, TOWED TO GARAGE REPLACED IGNITION SYSTEM AGAIN. *AK
NHTSA ODI #10118480
81,000 miles · Apr 25, 2005
Electrical System
MY 2001 CHVROLET MALIBU LS HAD TO BE TOWED TO THE DEALERSHIP IN ORDER FOR THE ANTI-THEFT/PASSLOCK TO BE REPLACED WHICH WAS AROUND $300.00. THIS IS NOT THE FIRST TIME MY CAR HAS HAD THIS PROBLEM. I HAD TO HAVE IT TOWED THE FIRST TIME AND THEY HAD TO RESET IT. I FOLLOWED THE INSTRUCTIONS TO WAIT 10 MINUTES AND THEN UNLOCK YOUR …
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MY 2001 CHVROLET MALIBU LS HAD TO BE TOWED TO THE DEALERSHIP IN ORDER FOR THE ANTI-THEFT/PASSLOCK TO BE REPLACED WHICH WAS AROUND $300.00. THIS IS NOT THE FIRST TIME MY CAR HAS HAD THIS PROBLEM. I HAD TO HAVE IT TOWED THE FIRST TIME AND THEY HAD TO RESET IT. I FOLLOWED THE INSTRUCTIONS TO WAIT 10 MINUTES AND THEN UNLOCK YOUR CAR AND TRY AND START IT. NOTHING WORKED. THIS IS VERY FRUSTRATING AND EXPENSIVE TO DEAL WITH. *AK
NHTSA ODI #10118407
40,000 miles · Apr 18, 2005
Electrical System
CAR IGNITION. WOULD NOT START. THIS HAS HAPPENED ON THREE SEPARATE OCCASIONS. WE WERE TOLD THAT IT APPEARED THAT IT WAS THE ANTI THEFT DEVICE. UPON PUTTING THE KEY IN THE IGNITION IT WAS BEING SEEN AS AN INTRUSION AND WILL NOT ALLOW THE CAR TO START. WE HAVE BEEN TOLD BY BOTH THE DEALER AND SECONDARY REPAIR SHOP THAT THE C…
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CAR IGNITION. WOULD NOT START. THIS HAS HAPPENED ON THREE SEPARATE OCCASIONS. WE WERE TOLD THAT IT APPEARED THAT IT WAS THE ANTI THEFT DEVICE. UPON PUTTING THE KEY IN THE IGNITION IT WAS BEING SEEN AS AN INTRUSION AND WILL NOT ALLOW THE CAR TO START. WE HAVE BEEN TOLD BY BOTH THE DEALER AND SECONDARY REPAIR SHOP THAT THE CAUSE APPEARED TO BE A LOSS OF MEMORY IN THE CHIP. THE PROCEDURE, WHICH WAS QUITE UNACCEPTABLE, WAS TO WIPE THE KEY WITH ALCOHOL AND PROCEED TO TURN THE IGNITION ON AND OFF SEVERAL TIMES. MY WIFE ,WHO IS THE PRIMARY DRIVER, HAS BEEN STUCK ON MORE THAN ONE OCCASION. CAR HAS BECAME COMPLETELY UNRELIABLE! DEALER, WITHOUT KNOWING THE PROBLEM, INSISTED THAT WARRANTY EXPIRED, AND TO REPLACE THE IGNITION CYLINDER WAS AROUND $300, 00 SOMETHING THAT DRASTIC SHOULD BE COVERED BY GM. *AK
NHTSA ODI #10118039
62,512 miles · Apr 5, 2005
Electrical System
I PUT KEY IN IGNITION SWITCH AND IT WOULD NOT TURN TO ANY POSITION , BUY IT DOES STILL LOCK ALL DOORS. DEALERSHIP WOULD NOT REPLACE THE SWITCH ,FREE OF CHARGE.VEH. ONLY HAS 62000 MILES ON IT.I AM NOT HAPPY ABOUT THIS DEFECT.*AK
NHTSA ODI #10116440
55,003 miles · Mar 25, 2005
Visibility
MY 2001 CHEVROLET MALIBU DRIVER SIDE WINDOW SWITCH IS BAD. I WENT TO THE CHEVY PLACE IN MY AREA TO PRICE THE PART FOR IT AND THE GUY INDICATED TO ME THAT HE HAD MANY CHEVROLET MALIBU WINDOW SWITCHES THAT DID NOT WORK. *AK
This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on July 3, 2014, that they are recalling 5,877,718 model year 2000-2005 Chevrolet Impala and Monte Carlo, 1997-2003 Chevrolet Malibu, 2004-2005 Malibu Classic, 1999-2004 Oldsmobile Alero, 1998-2002 Oldsmobile Intrigue, 1999-2005 Pontiac Grand Am and 2004-2008 Pontiac Grand Prix vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine.
Consequence & remedy
Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.
Remedy: GM will notify owners, and dealers will install two key rings and an insert in the key slot or a cover over the key head on all ignition keys, free of charge. The recall began on September 9, 2014. GM's number for this recall is 14350.
CERTAIN PASSENGER VEHICLES HAVE HAZARD WARNING SWITCHES THAT MAY EXPERIENCE SOLDER JOINT CRACKING CAUSED BY RAPID TEMPERATURE TRANSITIONS AND THE SOLDERING PROCESS. IF SOLDER JOINT CRACKING OCCURS AND RESULTS IN AN OPEN CIRCUIT, THE TURN SIGNALS/HAZARD LAMPS BECOME INTERMITTENT OR INOPERATIVE.
Consequence & remedy
Consequence: WHEN THE TURN SIGNALS ARE INOPERATIVE, THE DRIVER CANNOT USE THEM TO SIGNAL INTENT TO TURN THAT COULD RESULT IN A CRASH.
Remedy: DEALERS WILL REPLACE THE HAZARD WARNING SWITCH. OWNER NOTIFICATION BEGAN ON FEBRUARY 5, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438, PONTIAC AT 1-800-620-7668, OR OLDSMOBILE AT 1-800-630-6537.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.
Additional source detail variants (4)
Exterior Lighting:hazard Flashing Warning Lights
BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.
BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.
Exterior Lighting:turn Signal
BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.
Exterior Lighting:turn Signal:switch
BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.
EA02028 · Erratic Fuel Gauge
Opened Sep 30, 2002 · Closed Dec 30, 2003
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Other:storage:fuel Gauge System
ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
Additional source detail variants (2)
Fuel System, Gasoline
ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
Fuel System, Other:storage:fuel Gauge System
ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.
Additional source detail variants (4)
Exterior Lighting:hazard Flashing Warning Lights
ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.
ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.
Exterior Lighting:turn Signal
ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.
Exterior Lighting:turn Signal:switch
ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.
SQ01002 · Erratic Fuel Gauge
Opened Jan 26, 2001 · Closed Sep 30, 2002
Status: closed (inferred from source dates) · Vehicle Speed Control:linkages
There is no summary currently available
2001 Chevrolet Malibu Problems, Complaints & Recalls | Skip That Year
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