NHTSA owner reports · September 18, 2026 snapshot.
Equipment complaints
20 reportsClear category filter59,148 miles · Oct 7, 2014
Electrical SystemEquipmentVisibility
TL* THE CONTACT OWNS A 2001 CHEVROLET MALIBU. THE CONTACT STATED THAT THE BLOWER FOR THE AIR CONDITIONING SYSTEM MALFUNCTIONED AND THE POWER WINDOWS FAILED TO GO BACK UP AFTER BEING ROLLED DOWN. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSTIC TESTING. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEA…
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TL* THE CONTACT OWNS A 2001 CHEVROLET MALIBU. THE CONTACT STATED THAT THE BLOWER FOR THE AIR CONDITIONING SYSTEM MALFUNCTIONED AND THE POWER WINDOWS FAILED TO GO BACK UP AFTER BEING ROLLED DOWN. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSTIC TESTING. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 59,148. UPDATED 11/20/14*LJ *JS
NHTSA ODI #10641970
80,000 miles · Apr 8, 2009
EquipmentExterior LightingFuel System, Gasoline
THERE HAS BEEN A FAILURE TO THE FUEL SYSTEM SEVERAL DIFFERENT OCCASIONS. FUEL REGULATOR HAS BEEN REPLACED 3 DIFFERENT TIMES. A FUEL PUMP WAS PURCHASED 300$ TO REPLACE OLD ONE. THE RIGHT TAIL LIGHT HAS BEEN BOGGING ON AND OFF ALMOST CAUSED SEVERAL DIFFERENT ACCIDENTS. I WOULD LIKE TO KNOW IF I CAN SELL THIS VEHICLE OR GET WHAT I…
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THERE HAS BEEN A FAILURE TO THE FUEL SYSTEM SEVERAL DIFFERENT OCCASIONS. FUEL REGULATOR HAS BEEN REPLACED 3 DIFFERENT TIMES. A FUEL PUMP WAS PURCHASED 300$ TO REPLACE OLD ONE. THE RIGHT TAIL LIGHT HAS BEEN BOGGING ON AND OFF ALMOST CAUSED SEVERAL DIFFERENT ACCIDENTS. I WOULD LIKE TO KNOW IF I CAN SELL THIS VEHICLE OR GET WHAT I PAID FOR IT ATLEAST? I SHALL TAKE FURTHER LEGAL ACTION UNTIL SOMETHING IS DONE. *TR
NHTSA ODI #10264447
20,000 miles · Jan 28, 2009
Equipment
TL*THE CONTACT OWNS A 2001 CHEVROLET MALIBU. WHILE DRIVING APPROXIMATELY 25 MPH ON NORMAL ROAD CONDITIONS, THE DRIVER'S SIDE ALL-WEATHER FLOOR MAT BECAME STUCK UNDERNEATH THE ACCELERATOR PEDAL. THE CONTACT STATED THAT THE FLOOR MAT CONTINUOUSLY SHIFTS WHEN THE VEHICLE IS IN OPERATION. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DE…
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TL*THE CONTACT OWNS A 2001 CHEVROLET MALIBU. WHILE DRIVING APPROXIMATELY 25 MPH ON NORMAL ROAD CONDITIONS, THE DRIVER'S SIDE ALL-WEATHER FLOOR MAT BECAME STUCK UNDERNEATH THE ACCELERATOR PEDAL. THE CONTACT STATED THAT THE FLOOR MAT CONTINUOUSLY SHIFTS WHEN THE VEHICLE IS IN OPERATION. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER FOR INSPECTION, BUT THERE WAS NO RESOLUTION. THE CONTACT NOTIFIED THE MANUFACTURER. THE FAILURE MILEAGE WAS 20,000 AND CURRENT MILEAGE WAS 21,000. UPDATED 2/23/09 *CN UPDATED 02/26/09. *JB
NHTSA ODI #10256594
108,000 miles · Nov 29, 2008
Engine And Engine CoolingEquipment
HAVE A 01 CHEVY MALIBU WHOSE LOWER INTAKE HAVE BEEN REPLACED TWICE. HAVE 53 OTHER PEOPLE WHO ALSO HAVE THE SAME PROBLEM WITH LOWER INTAKE AND MANY MORE TO COME. *TR
NHTSA ODI #10250155
Mileage unknown · Jan 8, 2008
Electrical SystemEquipment
I WENT OUTSIDE TO START MY 2001 CHEVY MALIBU AND IT WOULDN'T START. SO I HAD IT TOWED TO MECHANICS THEY KEPT MY CAR FOR A WEEK. THEY COULD FIND A TROUBLE CODE TO FIND OUT WHAT CASED THE PROBLEM OF THE ANTI THEFT SYSTEM TO GO ON. I USE THE SAME KEY EVERYDAY NO ONE THERE TO STEAL THE CAR. SO NOW MY LIGHT STAY ON ALL THE TIME AN I …
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I WENT OUTSIDE TO START MY 2001 CHEVY MALIBU AND IT WOULDN'T START. SO I HAD IT TOWED TO MECHANICS THEY KEPT MY CAR FOR A WEEK. THEY COULD FIND A TROUBLE CODE TO FIND OUT WHAT CASED THE PROBLEM OF THE ANTI THEFT SYSTEM TO GO ON. I USE THE SAME KEY EVERYDAY NO ONE THERE TO STEAL THE CAR. SO NOW MY LIGHT STAY ON ALL THE TIME AN I LEARNED HOW TO PROGRAM THE CODE MYSELF THIS WAY I DON'T HAVE TO PAY EVERY TIME IT DON'T START. ALL SO MY TURN SIGNALS STOP WORKING SOMETIMES I NEVER TOOK IT TO GET FIX BECAUSE I LEARNED THAT IF YOU PUSH THE HAZARD LIGHTS THEY WILL WORK AGAIN. *TR
NHTSA ODI #10214149
12,000 miles · Oct 26, 2007
EquipmentVehicle Speed Control
TL*THE CONTACT OWNS A 2001 CHEVROLET MALIBU. THE DRIVER SIDE FLOOR MAT SLIDES BACK AND FORTH. THE FLOOR MAT BLOCKS BOTH THE ACCELERATOR AND BRAKE PEDALS. THE VEHICLE HAS NOT BEEN INSPECTED BY A DEALER. THE FAILURE MILEAGE WAS 12,000 AND CURRENT MILEAGE WAS 41,000. UPDATED 3/5/08 *CN THE CONSUMER STATED THE PROBLEM PERSIST…
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TL*THE CONTACT OWNS A 2001 CHEVROLET MALIBU. THE DRIVER SIDE FLOOR MAT SLIDES BACK AND FORTH. THE FLOOR MAT BLOCKS BOTH THE ACCELERATOR AND BRAKE PEDALS. THE VEHICLE HAS NOT BEEN INSPECTED BY A DEALER. THE FAILURE MILEAGE WAS 12,000 AND CURRENT MILEAGE WAS 41,000. UPDATED 3/5/08 *CN THE CONSUMER STATED THE PROBLEM PERSISTS UNLESS MATS ARE REPOSITIONED WITH EACH ENTRY AND DEALER ADVISED CONSUMER NO OTHER COMPLAINTS ABOUT THE DEFECT. THE CONSUMER FURTHER STATED TO BUY NEW MATS AT THE TUNE OF $48.00 TO SOLVE THE PROBLEM. UPDATED 03/05/08 *TR
NHTSA ODI #10207010
61,512 miles · Feb 12, 2007
Electrical SystemEquipment
TL* - THE CONTACT OWNS 2001 CHEVROLET MALIBU. LESS THAN ONE MONTH AFTER PURCHASING THE VEHICLE THE IGNITION/STARTER FAILED. THE CONTACT PAID A REPAIR SHOP TO FIX THE IGNITION, AND THE FAILURE RECURRED. THE TOWING MECHANIC STATED THAT WHEN THE LIGHTS BLINK ALLOWING THE VEHICLE TO SIT FOR 20 MINUTES, IT WILL RESTART. THE MEC…
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TL* - THE CONTACT OWNS 2001 CHEVROLET MALIBU. LESS THAN ONE MONTH AFTER PURCHASING THE VEHICLE THE IGNITION/STARTER FAILED. THE CONTACT PAID A REPAIR SHOP TO FIX THE IGNITION, AND THE FAILURE RECURRED. THE TOWING MECHANIC STATED THAT WHEN THE LIGHTS BLINK ALLOWING THE VEHICLE TO SIT FOR 20 MINUTES, IT WILL RESTART. THE MECHANIC STATED THAT THE STARTER SENSOR FAILED. THE CONTACT WAS ADVISED THAT THERE WAS A RECALL RELATED TO THE FAILURE, AND THE DRIVER REQUESTED REIMBURSEMENT. AFTER THE IGNITION REPAIR THE CONTACT EXPERIENCED PROBLEMS THE AIR CONDITIONING PROBLEMS. THE MECHANIC REPAIRED THE AIR CONDITIONING AND STATED A FEW DAYS LATER THAT THERE HAD BEEN A COMPRESSOR DEFECT, A POSSIBLE LEAK WHICH CAUSED AIR CONDITIONER FAILURE. THE CONTACT HAD BEEN DISPUTING THE LEMON LAW, REIMBURSEMENT, AND THE FAILURES FOR QUITE SOMETIMES. THE MANUFACTURER REFUSED TO ASSIST HER. THE CURRENT AND FAILURE MILEAGE WERE 61,512.*AK THE CONTACT HAS PROVIDED THE REPAIR ORDER, THE BUYER'S GUIDE INFORMATION AT TIME OF PURCHASE AND A LIST OF MAJOR DEFECTS THAT MAY OCCUR IN USED CARS. UPDATE 5/3/07*TR
NHTSA ODI #10182389
60,031 miles · Aug 6, 2006
Engine And Engine CoolingEquipment
MYSELF AND MANY OTHER 2001 CHEVY MALIBU OWNERS HAVE HAD TO REPLACE ALL THE MAJOR ENGINE GASKETS IN THEIR CARS. I AM DISABLED AN THE CAR WOULD STALL EVERYWHERE PUTTING MY SAFETY IN JEPORDY. THE ENGINE CAN'T MAINTAIN COMPRESSION BECAUSE OF THE LEAKS. GM REFUSES TO EVEN RESOND TO MY EMAILS. I URGE YOU TO CHECK INTO THIS MATTER. I E…
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MYSELF AND MANY OTHER 2001 CHEVY MALIBU OWNERS HAVE HAD TO REPLACE ALL THE MAJOR ENGINE GASKETS IN THEIR CARS. I AM DISABLED AN THE CAR WOULD STALL EVERYWHERE PUTTING MY SAFETY IN JEPORDY. THE ENGINE CAN'T MAINTAIN COMPRESSION BECAUSE OF THE LEAKS. GM REFUSES TO EVEN RESOND TO MY EMAILS. I URGE YOU TO CHECK INTO THIS MATTER. I EVEN HAD TO REPLACE THE AIR CONDITIONER. IT'S NOT FAIR TO THE CONSUMER TO LET GM GET AWAY WITH THIS. IT HAS COST A LOT OF MONEY NOT TO MENTION THE SAFETY FACTOR. PLEASE CHECK THE MYCARSTATS.COM TO SEE ALL THE OTHER COMPLAINTS.EGR VALVE ALSO HAD TO BE REPLACED. IN THE PROCESS OF FILING MY COMPLAINT WITH THE BBB AND THE DOJ THE DEALER INADVERTLY PROVIDED DOCUMENTATION THAT THA ENGINE HAD BEEN LEAKING BEFORE WE PURCHASED IT. *NM
NHTSA ODI #10164652
Mileage unknown · Jul 7, 2006
Engine And Engine CoolingEquipment
5/05 COOLANT LEAK- REPLACE INTAKE MANIFOLD GASKET $1100.00 8/05 COOLANT LEAK(CONTINUED)- REPLACE HEAD GASKET, COMPLETELY REPLACE THE AIR CONDITIONING UNIT-$1085.00 1/06 REPLACE EGR VALVE, SOLENOID, GASKETS $435.00 I'VE BEEN AROUND CARS ALL MY LIFE…
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5/05 COOLANT LEAK- REPLACE INTAKE MANIFOLD GASKET $1100.00 8/05 COOLANT LEAK(CONTINUED)- REPLACE HEAD GASKET, COMPLETELY REPLACE THE AIR CONDITIONING UNIT-$1085.00 1/06 REPLACE EGR VALVE, SOLENOID, GASKETS $435.00 I'VE BEEN AROUND CARS ALL MY LIFE, MY FATHER WAS A MECHANIC. MY POINT IS THAT I KNOW IF YOU TAKE CARE OF A CAR IT WILL LAST LONGER. I TAKE VERY GOOD CARE OF THIS CAR AND I KNOW GASKETS SHOULD NOT DETERIORATE THE WAY THESE DID. LOOKING AT THE REPORTS ON MYCARSTATS.COM IT APPEARS TO ME THAT WHAT EVER MATERIAL WAS USED FOR THE GASKETS IN THIS CAR MUST BE DEFECTIVE. THERE ARE WAY TOO MANY COMPLAINTS FOR THIS TO BE ANY THING ELSE. MAINTAINING MY CAR IS A PRIORITY FOR ME AS I AM DISABLED. TO HAVE A MECHANICAL BREAKDOWN IS A MAJOR ISSUE. THIS CARS ENGINE WAS UNABLE TO MAINTAIN COMPRESSION BECAUSE OF THE LEAKY GASKETS. IT KEPT STALLING REPEATEDLY, I FEEL PUTTING MY SAFETY AT RISK. I HAVE TRIED TO WORK THIS OUT WITH THE DEALERSHIP BUT IT'S CLEAR TO ME WHAT THEIR PRIORITY IS AND IT'S NOT ME OR MY CAR. I BELIEVE THERE SHOULD BE AN INVESTIGATION INTO THIS MATTER. I HAVE BEEN TOLD THAT THE GASKET MATERIAL THEY USED IN THIS MODEL WAS DIFFERENT FROM OTHER YEARS. I BELIEVE THIS IS A BIGGER PROBLEM THAN GM IS READY TO ADMIT. *JB
NHTSA ODI #10161824
71,500 miles · Jun 21, 2006
Equipment
THE AC CONTROL PANEL ON MY 2000 CHEVY MALIBU IS FAILING. IT IS CAUSING THE AC LIGHT AND COMPRESSOR TO TURN OFF. A INTERNET SEARCH SHOWS THIS TO BE A COMMONLY REPORTED PROBLEM AMONGST MALIBU OWNERS. THE PANEL REQUIRES REPLACEMENT AND WILL COST $200 FOR THE PART PLUS LABOR. *NM
NHTSA ODI #10160397
Official recalls
2Jul 3, 2014
This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on July 3, 2014, that they are recalling 5,877,718 model year 2000-2005 Chevrolet Impala and Monte Carlo, 1997-2003 Chevrolet Malibu, 2004-2005 Malibu Classic, 1999-2004 Oldsmobile Alero, 1998-2002 Oldsmobile Intrigue, 1999-2005 Pontiac Grand Am and 2004-2008 Pontiac Grand Prix vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine.
Consequence & remedy
Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.
Remedy: GM will notify owners, and dealers will install two key rings and an insert in the key slot or a cover over the key head on all ignition keys, free of charge. The recall began on September 9, 2014. GM's number for this recall is 14350.
Aug 28, 2003
CERTAIN PASSENGER VEHICLES HAVE HAZARD WARNING SWITCHES THAT MAY EXPERIENCE SOLDER JOINT CRACKING CAUSED BY RAPID TEMPERATURE TRANSITIONS AND THE SOLDERING PROCESS. IF SOLDER JOINT CRACKING OCCURS AND RESULTS IN AN OPEN CIRCUIT, THE TURN SIGNALS/HAZARD LAMPS BECOME INTERMITTENT OR INOPERATIVE.
Consequence & remedy
Consequence: WHEN THE TURN SIGNALS ARE INOPERATIVE, THE DRIVER CANNOT USE THEM TO SIGNAL INTENT TO TURN THAT COULD RESULT IN A CRASH.
Remedy: DEALERS WILL REPLACE THE HAZARD WARNING SWITCH. OWNER NOTIFICATION BEGAN ON FEBRUARY 5, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438, PONTIAC AT 1-800-620-7668, OR OLDSMOBILE AT 1-800-630-6537.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
4EA02037 · Turn Signal Failures
Opened Dec 23, 2002 · Closed Sep 5, 2003
Status: closed (inferred from source dates) · Exterior Lighting:hazard Flashing Warning Lights; Exterior Lighting:hazard Flashing Warning Lights:switch; Exterior Lighting:turn Signal; Exterior Lighting:turn Signal:switch
BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.
Additional source detail variants (4)
Exterior Lighting:hazard Flashing Warning Lights
BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.
Exterior Lighting:hazard Flashing Warning Lights:switch
BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.
Exterior Lighting:turn Signal
BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.
Exterior Lighting:turn Signal:switch
BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.
EA02028 · Erratic Fuel Gauge
Opened Sep 30, 2002 · Closed Dec 30, 2003
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Other:storage:fuel Gauge System
ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
Additional source detail variants (2)
Fuel System, Gasoline
ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
Fuel System, Other:storage:fuel Gauge System
ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
PE02064 · Turn Signal Failure
Opened Aug 22, 2002 · Closed Dec 23, 2002
Status: closed (inferred from source dates) · Exterior Lighting:hazard Flashing Warning Lights; Exterior Lighting:hazard Flashing Warning Lights:switch; Exterior Lighting:turn Signal; Exterior Lighting:turn Signal:switch
ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.
Additional source detail variants (4)
Exterior Lighting:hazard Flashing Warning Lights
ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.
Exterior Lighting:hazard Flashing Warning Lights:switch
ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.
Exterior Lighting:turn Signal
ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.
Exterior Lighting:turn Signal:switch
ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.
SQ01002 · Erratic Fuel Gauge
Opened Jan 26, 2001 · Closed Sep 30, 2002
Status: closed (inferred from source dates) · Vehicle Speed Control:linkages
There is no summary currently available
Illustration