NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
721 reportsMileage unknown · Apr 20, 2008
Electrical System
I PURCHASED MY 2001 IN 2003 AND HAS NEVER GIVEN ME ANY PROBLEMS. BUT AT THE END OF MARCH MY MALIBU WOULD NOT START. I HAD IT TOWED AND GOT A FULL TUNE UP AND IT RAN FOR ABOUT A WEEK BEFORE IT STARTED SKIPPING. I TOOK IT BACK TO THE MECHANIC AND HE GAVE THE CAR A TRANSMISSION FLUSH AND IT RAN FOR ABOUT A WEEK. TWO D…
Read full complaint
I PURCHASED MY 2001 IN 2003 AND HAS NEVER GIVEN ME ANY PROBLEMS. BUT AT THE END OF MARCH MY MALIBU WOULD NOT START. I HAD IT TOWED AND GOT A FULL TUNE UP AND IT RAN FOR ABOUT A WEEK BEFORE IT STARTED SKIPPING. I TOOK IT BACK TO THE MECHANIC AND HE GAVE THE CAR A TRANSMISSION FLUSH AND IT RAN FOR ABOUT A WEEK. TWO DAYS LATER WHILE I WAS DRIVING THE CAR IT CUT OFF, I WAS ABLE TO RESTART IT BUT THEN SUNDAY MORNING 4/20/08 IT WOULD NOT START. I CALLED MY MECHANIC AND HE NOTICED THAT THE ANTI-THEFT LIGHT WAS BLINKING AND INDICATED THAT THE SYSTEM HAD LOCKED ME OUT, AND THAT THE IGNITION NO LONGER RECOGNIZES THE CHIP IN THE KEY. I HAVE READ ONLINE THAT SEVERAL OWNERS HAVE BEEN EXPERIENCING THIS PROBLEM. I AM ANGER THAT GENERAL MOTORS HAS NOT TAKEN OWNERSHIP OF THIS VERY SERIOUS PROBLEM THIS PROBLEM AND ISSUED A RECALL. MY CAR HAS 41,000 MI AND I SHOULD NOT BE HAVING PROBLEMS LIKE THIS. THIS IS NOT RELEVANT TO WEAR AND TEAR THIS IS A DEFECTED PRODUCT AND A SAFETY ISSUE THAT WARRANTS THE ATTENTION OF THE MANUFACTURES AND OWNERS WHO ARE HAVING PROBLEMS WITH THEIR VEHICLE. THIS COULD POSSIBLY PROVE TO BE FATAL IF THE CAR SUDDENLY STOPS IN THE MIDDLE OF TRAFFIC ON THE STREET OR HIGHWAY LIKE MY CAR DID. MY HUSBAND AND I WERE LUCKY THIS TIME. THIS IS A SERIOUS ISSUE THAT NEEDS TO BE ADDRESSED, AND WAS CONTEMPLATING TRADING FOR THE NEWER 2008 MODEL, NOT ANYMORE. *TR
NHTSA ODI #10225167
89,062 miles · Apr 14, 2008
Electrical System
PROBLEMS WITH ANTI-THEFT SYSTEM. CAR WOULD NOT START. HAVE HAD TO HAVE CAR TOWED TO DEALERSHIP TWICE AND HAD THE IGNITION PASS LOCK CHANGED BOTH TIMES WITHIN A 6 MONTH PERIOD. THE THIRD TIME IT HAPPENED WAS ONE DAY BEFORE THE 1 YEAR GUARANTEE ON THE PARTS AND LABOR OF THE PREVIOUS REPLACEMENT RAN OUT. HAD CAR TOWED AGAIN. TH…
Read full complaint
PROBLEMS WITH ANTI-THEFT SYSTEM. CAR WOULD NOT START. HAVE HAD TO HAVE CAR TOWED TO DEALERSHIP TWICE AND HAD THE IGNITION PASS LOCK CHANGED BOTH TIMES WITHIN A 6 MONTH PERIOD. THE THIRD TIME IT HAPPENED WAS ONE DAY BEFORE THE 1 YEAR GUARANTEE ON THE PARTS AND LABOR OF THE PREVIOUS REPLACEMENT RAN OUT. HAD CAR TOWED AGAIN. THIS TIME THEY SAID IT WAS THE WIRING HARNESS TO THE PASS LOCK. THEY SAID IT WAS CORRODED AND THEY REPLACED IT BUT I HAD TO PAY FOR IT SINCE IT WAS NOT THE SAME PART AS THE PASS LOCK PART THEY REPLACED TWICE BEFORE. NATURALLY I HAVE NO WAY OF KNOWING WHETHER THE WIRING HARNESS CORROSION WAS THE REAL PROBLEM ON THE FIRST, SECOND OR THIRD TIME. THEY NEVER REIMBURSED ME FOR THE TOW ON THE SECOND REPLACEMENT THAT WAS UNDER THEIR WARRANTY EITHER. TOW TRUCK DRIVER TOLD ME THAT THIS WAS AN ALMOST EVERYDAY OCCURRENCE FOR HIM ON GM VEHICLES THAT HE TOWED. RECALL AND REIMBURSEMENT SEEMS TO BE IN ORDER. *TR
NHTSA ODI #10224385
63,600 miles · Apr 3, 2008
Exterior Lighting
HAZARD SWITCH MALFUNCTIONED AND WAS REPLACED IN 2005 UNDER RECALL # 03V327000. HAZARD SWITCH MALFUNCTIONED AGAIN IN MARCH 2008. DEALER AND MANUFACTURER STATE THE POLICY THAT SWITCH CANNOT BE REPLACED MORE THAN ONCE UNDER THE RECALL, AND SECOND REPLACEMENT WAS AT CUSTOMER EXPENSE FOR A KNOWN AND RECALLED ISSUE. *TR
NHTSA ODI #10223317
94,800 miles · Mar 25, 2008
Engine And Engine Cooling
TL*THE CONTACT OWNS A 2001 CHEVROLET MALIBU. THE CONTACT TOOK THE VEHICLE TO THE MECHANIC FOR ROUTINE MAINTENANCE AND HE STATED THAT THERE WAS A LEAK IN THE INTAKE VALVE. THE DEALER AND ANOTHER MECHANIC INSPECTED THE VEHICLE AND DIAGNOSED THE SAME FAILURE. THE DEALER REPAIRED THE VEHICLE AND THE CONTACT STATED THAT SHE WOULD …
Read full complaint
TL*THE CONTACT OWNS A 2001 CHEVROLET MALIBU. THE CONTACT TOOK THE VEHICLE TO THE MECHANIC FOR ROUTINE MAINTENANCE AND HE STATED THAT THERE WAS A LEAK IN THE INTAKE VALVE. THE DEALER AND ANOTHER MECHANIC INSPECTED THE VEHICLE AND DIAGNOSED THE SAME FAILURE. THE DEALER REPAIRED THE VEHICLE AND THE CONTACT STATED THAT SHE WOULD LIKE TO BE REIMBURSED. THE CURRENT MILEAGE WAS 95,000 AND FAILURE MILEAGE WAS 94,800.
NHTSA ODI #10222261
35,000 miles · Mar 14, 2008
Engine And Engine CoolingService Brakes, Hydraulic
BOUGHT 2001 CHEVROLET MALIBU NEW ON MARCH 14,2001 ENGINE STARTED KNOCKING AROUND 35,000 MILES. HAS GRADUALLY GOTTEN WORSE. SOUNDS LIKE A DIESEL. IT IS EITHER PISTON SLAP OR BAD LIFTERS. DEALER WOULD NOT FIX ISSUE AT THE TIME. CAR CONTINUES TO RUN. ALSO THIS VEHICLE HAS POOR BRAKES. REPLACE ROTORS AND SHOES AT 12,000 MILES …
Read full complaint
BOUGHT 2001 CHEVROLET MALIBU NEW ON MARCH 14,2001 ENGINE STARTED KNOCKING AROUND 35,000 MILES. HAS GRADUALLY GOTTEN WORSE. SOUNDS LIKE A DIESEL. IT IS EITHER PISTON SLAP OR BAD LIFTERS. DEALER WOULD NOT FIX ISSUE AT THE TIME. CAR CONTINUES TO RUN. ALSO THIS VEHICLE HAS POOR BRAKES. REPLACE ROTORS AND SHOES AT 12,000 MILES AT DEALER. REPLACED ROTORS AGAIN AT DEALER AT 30,000 MILES. CURRENTLY HAS 111,000 MILES ON VEHICLE AND IS IN EXCELLENT CONDITION. WOULD LIKE GM TO FIX ENGINE ISSUE AT LITTLE OR NO COST. BRAKE ISSUE IS BETTER WITH AFTERMARKET PARTS. *TR
NHTSA ODI #10221245
Mileage unknown · Mar 6, 2008
Electrical System
CANNOT START ENGINE BECAUSE OF ANTI-THEFT SYSTEM. *TR
NHTSA ODI #10220243
106,000 miles · Feb 25, 2008
Exterior Lighting
PLEASE SEE NHTSA RECALL CAMPAIGN NUMBER: 03V327000 2001 CHEVROLET MALIBU RECALL TO REPLACE DEFECTIVE HAZARD/TURN SIGNAL SWITCH ON THIS VEHICLE WAS COMPLETED IN 2004. RECENTLY HAZARD AND TURN SIGNALS HAVE BECOME INOPERATIVE ON AN INTERMITTENT BASIS. WARNING/TURN SIGNAL LIGHTS EITHER DO NOT FLASH, STAY ON CONSTANTLY, DO NOT T…
Read full complaint
PLEASE SEE NHTSA RECALL CAMPAIGN NUMBER: 03V327000 2001 CHEVROLET MALIBU RECALL TO REPLACE DEFECTIVE HAZARD/TURN SIGNAL SWITCH ON THIS VEHICLE WAS COMPLETED IN 2004. RECENTLY HAZARD AND TURN SIGNALS HAVE BECOME INOPERATIVE ON AN INTERMITTENT BASIS. WARNING/TURN SIGNAL LIGHTS EITHER DO NOT FLASH, STAY ON CONSTANTLY, DO NOT TURN ON, OR DIFFERENT LIGHTS BEHAVE DIFFERENTLY. GM DEALER HAS NOT BEEN ABLE TO LOCATE PROBLEM. *TR
NHTSA ODI #10219045
44,149 miles · Feb 23, 2008
Electrical System
THEFT DEVICE REPLACED IN IGNITION SWITCH TWICE IN JUST OVER 2 YEARS, BOTH REPAIRS OVER $300+. LAST TIME IT FAILED WHILE DRIVING DOWN THE ROAD, IGNITION JUST SHUT OFF. HAD TO TOW TO DEALERSHIP TO REPAIR. WIFE LUCKILY GOT CAR STOPPED AND SOMEONE HELPED PUSH OUT OF STREET. I SEE THIS COMPLAINT A LOT. SOUNDS LIKE IT SHOULD BE A RECA…
Read full complaint
THEFT DEVICE REPLACED IN IGNITION SWITCH TWICE IN JUST OVER 2 YEARS, BOTH REPAIRS OVER $300+. LAST TIME IT FAILED WHILE DRIVING DOWN THE ROAD, IGNITION JUST SHUT OFF. HAD TO TOW TO DEALERSHIP TO REPAIR. WIFE LUCKILY GOT CAR STOPPED AND SOMEONE HELPED PUSH OUT OF STREET. I SEE THIS COMPLAINT A LOT. SOUNDS LIKE IT SHOULD BE A RECALL JUST LIKE THE REST OF THE JUNK THAT IS FAILING ON THESE MODELS. I WILL NEVER BUY CHEVROLET AGAIN. *TR
NHTSA ODI #10218966
38,000 miles · Feb 16, 2008
Electrical SystemEngine And Engine Cooling
I AM A SINGLE MOM OF TWO, AND AM FRUSTRATED THAT ALL OF MY SAVINGS HAVE GONE INTO THIS MONEY PIT. I HAVE REPLACED THE INTAKE MANIFOLD TWICE, AND ITS GOING OUT AGAIN! I HAVE REPLACED THE WATER PUMP, HEATER CORE WHICH ARE DYING, AND THE THEFT SYSTEM TWICE. I HAVE HAD A FUEL LEAK BY MY ENGINE AND HAD IT ENTER INSIDE MY CAR AND ITS …
Read full complaint
I AM A SINGLE MOM OF TWO, AND AM FRUSTRATED THAT ALL OF MY SAVINGS HAVE GONE INTO THIS MONEY PIT. I HAVE REPLACED THE INTAKE MANIFOLD TWICE, AND ITS GOING OUT AGAIN! I HAVE REPLACED THE WATER PUMP, HEATER CORE WHICH ARE DYING, AND THE THEFT SYSTEM TWICE. I HAVE HAD A FUEL LEAK BY MY ENGINE AND HAD IT ENTER INSIDE MY CAR AND ITS DOING IT AGAIN, MY ABS BRAKES ONLY WORK WHEN THEY WANT, AND THESE ARE JUST A FEW OF MY COMPLAINTS! *TR
NHTSA ODI #10218191
Mileage unknown · Jan 24, 2008
Electrical System
ANTI-THEFT LIGHT COMES ON THEN THE CAR JUST WONT START. HAD MANY SENSORS, AS WELL AS IGNITION SWITCHES, REPLACED. AT MY COST! HAD TO BE TOWED, PUSHED, AND PULLED, TOO MANY TIMES TO COUNT. WONT EVER BY A CHEVY AGAIN. EVER!!!! IF YOU OWN A 2001 CHEVY MALIBU, SELL IT TRADE IT. WHATEVER YOU DO GET RID OF IT. SAVE YOURSELVES! A LO…
Read full complaint
ANTI-THEFT LIGHT COMES ON THEN THE CAR JUST WONT START. HAD MANY SENSORS, AS WELL AS IGNITION SWITCHES, REPLACED. AT MY COST! HAD TO BE TOWED, PUSHED, AND PULLED, TOO MANY TIMES TO COUNT. WONT EVER BY A CHEVY AGAIN. EVER!!!! IF YOU OWN A 2001 CHEVY MALIBU, SELL IT TRADE IT. WHATEVER YOU DO GET RID OF IT. SAVE YOURSELVES! A LOT OF MONEY TOO. *TR
NHTSA ODI #10215859
Official recalls
2Jul 3, 2014
This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on July 3, 2014, that they are recalling 5,877,718 model year 2000-2005 Chevrolet Impala and Monte Carlo, 1997-2003 Chevrolet Malibu, 2004-2005 Malibu Classic, 1999-2004 Oldsmobile Alero, 1998-2002 Oldsmobile Intrigue, 1999-2005 Pontiac Grand Am and 2004-2008 Pontiac Grand Prix vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine.
Consequence & remedy
Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.
Remedy: GM will notify owners, and dealers will install two key rings and an insert in the key slot or a cover over the key head on all ignition keys, free of charge. The recall began on September 9, 2014. GM's number for this recall is 14350.
Aug 28, 2003
CERTAIN PASSENGER VEHICLES HAVE HAZARD WARNING SWITCHES THAT MAY EXPERIENCE SOLDER JOINT CRACKING CAUSED BY RAPID TEMPERATURE TRANSITIONS AND THE SOLDERING PROCESS. IF SOLDER JOINT CRACKING OCCURS AND RESULTS IN AN OPEN CIRCUIT, THE TURN SIGNALS/HAZARD LAMPS BECOME INTERMITTENT OR INOPERATIVE.
Consequence & remedy
Consequence: WHEN THE TURN SIGNALS ARE INOPERATIVE, THE DRIVER CANNOT USE THEM TO SIGNAL INTENT TO TURN THAT COULD RESULT IN A CRASH.
Remedy: DEALERS WILL REPLACE THE HAZARD WARNING SWITCH. OWNER NOTIFICATION BEGAN ON FEBRUARY 5, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438, PONTIAC AT 1-800-620-7668, OR OLDSMOBILE AT 1-800-630-6537.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
4EA02037 · Turn Signal Failures
Opened Dec 23, 2002 · Closed Sep 5, 2003
Status: closed (inferred from source dates) · Exterior Lighting:hazard Flashing Warning Lights; Exterior Lighting:hazard Flashing Warning Lights:switch; Exterior Lighting:turn Signal; Exterior Lighting:turn Signal:switch
BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.
Additional source detail variants (4)
Exterior Lighting:hazard Flashing Warning Lights
BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.
Exterior Lighting:hazard Flashing Warning Lights:switch
BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.
Exterior Lighting:turn Signal
BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.
Exterior Lighting:turn Signal:switch
BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.
EA02028 · Erratic Fuel Gauge
Opened Sep 30, 2002 · Closed Dec 30, 2003
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Other:storage:fuel Gauge System
ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
Additional source detail variants (2)
Fuel System, Gasoline
ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
Fuel System, Other:storage:fuel Gauge System
ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
PE02064 · Turn Signal Failure
Opened Aug 22, 2002 · Closed Dec 23, 2002
Status: closed (inferred from source dates) · Exterior Lighting:hazard Flashing Warning Lights; Exterior Lighting:hazard Flashing Warning Lights:switch; Exterior Lighting:turn Signal; Exterior Lighting:turn Signal:switch
ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.
Additional source detail variants (4)
Exterior Lighting:hazard Flashing Warning Lights
ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.
Exterior Lighting:hazard Flashing Warning Lights:switch
ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.
Exterior Lighting:turn Signal
ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.
Exterior Lighting:turn Signal:switch
ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.
SQ01002 · Erratic Fuel Gauge
Opened Jan 26, 2001 · Closed Sep 30, 2002
Status: closed (inferred from source dates) · Vehicle Speed Control:linkages
There is no summary currently available
Illustration