NHTSA owner reports · September 18, 2026 snapshot.
Suspension complaints
20 reportsClear category filterMileage unknown · Sep 16, 2004
Electrical SystemEngine And Engine CoolingFuel System, Other
FILLED GAS TANK, DROVE 100 YARDS, GAUGE DROPS TO READ EMPTY. HAPPENS OCCASIONALLY IN THE SAME MANNER. ERRATIC. REQUIRES UTILIZATION OF THE TRIP METER TO TRACK FUEL USAGE. ON ONE OCCASION GAUGE READ TANK WAS ABOUT 1/8 FULL, CAR STOPPED RUNNING AND WAS OUT OF FUEL. SECOND ISSUE: "THEFT SECURITY" LIGHT HAS BEGUN TO COME ON E…
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FILLED GAS TANK, DROVE 100 YARDS, GAUGE DROPS TO READ EMPTY. HAPPENS OCCASIONALLY IN THE SAME MANNER. ERRATIC. REQUIRES UTILIZATION OF THE TRIP METER TO TRACK FUEL USAGE. ON ONE OCCASION GAUGE READ TANK WAS ABOUT 1/8 FULL, CAR STOPPED RUNNING AND WAS OUT OF FUEL. SECOND ISSUE: "THEFT SECURITY" LIGHT HAS BEGUN TO COME ON ERRATICALLY. DRIVING ALONG, LIGHT WILL SUDDENLY COME ON. AFTER DEPARTURE OF CAR, AND RETURN, DRIVER MUST THEN FOLLOW 10 MIN. PROCEDURE TO ALLEVIATE THE PROBLEM. THIRD ISSUE: WITHOUT INSTALLATION OF HIGH QUALITY TIRES ON THIS VEHICLE, THE NOISE LEVEL AND WEAR PATTERN IS ABSURD. THE CUPPING AND WEARING HAS OCCURED ON 2 DIFFERENT SETS OF GOOD QUALITY TIRES. UPON INSTALLATION OF MICHELIN HIGH QUALITY TIRES, THE PROBLEM STOPPED.
NHTSA ODI #10091131
35,908 miles · Apr 20, 2004
Service Brakes, HydraulicSuspension
LEFT AND RIGHT HUB BEARING NEEDED TO BE REPLACED. *PH STEERING WHEEL VIBRATES WHEN BRAKING DUE TO FRONT ROTORS HAVING EXCESSIVE RUNOUT AND PADS WORN OUT EVENLY. ALSO, CONSUMER HEARD NOISE COMING FROM HUB BEARING, DEALER REPLACED BEARING. *LA
NHTSA ODI #10068560
15,000 miles · Apr 1, 2004
Service Brakes, HydraulicSuspension
EVERY 15,OOO MILES BRAKES FAILED, AND NEEDED TO BE REPLACED. ALSO, DEALER STATED WHEEL BEARING MALFUNCTIONED. *AK
NHTSA ODI #10065428
Mileage unknown · Jan 15, 2004
EquipmentService Brakes, HydraulicStructure
** I DON'T HAVE ALL THE ABOVE INFO AVAILABLE AT THIS TIME. BOUGHT 11/01- HIT POTHOLE 12/01, REPLACED TWO PASSENGER WHEELS(BENT) AND COMPLAINED OF "THUMPING" NOISE. DEALER 2X CLAIMED NOT TO HEAR NOISE. CAR WOULD NOT START ON NUMEROUS OCCASSIONS STARTING 5/02. PAID 111.00 FOR RENTAL WHILE DEALER INSPECTED. DEALER FOUND …
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** I DON'T HAVE ALL THE ABOVE INFO AVAILABLE AT THIS TIME. BOUGHT 11/01- HIT POTHOLE 12/01, REPLACED TWO PASSENGER WHEELS(BENT) AND COMPLAINED OF "THUMPING" NOISE. DEALER 2X CLAIMED NOT TO HEAR NOISE. CAR WOULD NOT START ON NUMEROUS OCCASSIONS STARTING 5/02. PAID 111.00 FOR RENTAL WHILE DEALER INSPECTED. DEALER FOUND NOTHING. NEXT WEEK, FAILED TO START AGAIN, 800# TECH ADVICE TOLD ME ABOUT "ANTI-THEFT" WAS ACTING UP AND GAVE ME PROCEDURES TO START CAR. "ANTI-THEFT" SYSTEM HAS SINCE QUIT WORKING. AUTO IN "VERY MINOR" FENDER BENDER" IN 10/02, THAT WEEK DRIVER DOOR HINGE STARTED "CRACKLING", HANGING UP. INSURANCE COMPANY BODY SHOP SAID "NO RELATION" TO MINOR ACCIDENT. HINGE HAS COMPLETELY BROKEN AND NOT WORKING AT ALL SINCE THEN. 7/03 DRIVER POWER WINDOW "FELL DOWN" UPON ATTEMPT TO OPEN AS NORMAL WITH POWER BUTTON. OTHER PROBLEMS HAVE BEEN/ARE: REAR PASSENGER SPEAKER DOESN'T WORK, INTERIOR LIGHT DOESN'T ALWAYS WORK, "" BLINKERS/EMER. FLASHERS"" HAVE QUIT WORKING PROPERLY ABOUT 4 TO 6 MONTHS AGO. (THIS IS VERY DANGEROUS SINCE I LIVE 'UP' A BLIND DRIVEWAY ON A HIGH SPEED ROAD)?!! 1ST WEEK I HAD THE CAR I NOTICED MOTOR RATTLED PRETTY LOUDLY UPON START UP. QUESTIONED DEALER AND WAS TOLD THIS WAS "LIFTER BLEED DOWN" AND DEALER WAS WAITING ON GM FOR REMEDY, IF AVAILABLE. I BOUGHT THIS CAR AS USED WITH NEW WARRANTY IN PLACE, ABOUT 23,300 MILES ON 36/36000 NEW CAR WARRANTY AS WELL AS BOUGHT A 1500.00 EXTENDED 5YR/100000 WARR. ANY SUGGESTIONS, VERY TICKED OFF AND DON'T KNOW WHERE TO TURN.
NHTSA ODI #10070982
53,000 miles · Nov 5, 2003
Electrical SystemFuel System, GasolineService Brakes, Hydraulic
WHEN DRIVING AT HIGHWAY SPEEDS THE VEHICLE STALLED. THE VEHICLE ALSO LOST POWER STEERING BUT THE CONSUMER MANAGED TO PULL OVER. PROBLEM HAD NOT BEEN RESOLVED. *AK TWO SEPARATED DEALERSHIPS STATED THAT THERE WAS NOTHING THEY COULD DO TO FIX THE PROBLEM UNTIL ONE DEALER KEPT THE VEHICLE FOR A WEEK AND STATED THAT THE VEHICLE…
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WHEN DRIVING AT HIGHWAY SPEEDS THE VEHICLE STALLED. THE VEHICLE ALSO LOST POWER STEERING BUT THE CONSUMER MANAGED TO PULL OVER. PROBLEM HAD NOT BEEN RESOLVED. *AK TWO SEPARATED DEALERSHIPS STATED THAT THERE WAS NOTHING THEY COULD DO TO FIX THE PROBLEM UNTIL ONE DEALER KEPT THE VEHICLE FOR A WEEK AND STATED THAT THE VEHICLE EXPERIENCED A "HICC UP" AND THE VEHICLE WAS REPAIRED. THE LEFT FRONT WHEEL BEARING WAS NOISY AND THE LEFT FRONT HUB WAS NOISY. *SCC THE FUEL PUMP AND IGNITION SWITCH AND THE CONSUMER HAD NOT EXPERIENCED ANY MORE PROBLEMS WITH THE VEHICLE. ALSO THE FRONT ROTORS WERE REPLACED. *JB
NHTSA ODI #10039645
Mileage unknown · Oct 6, 2003
Suspension
RIGHT STRUT MOUNT FAILED, CAUSING A SQUEAKY NOISE. *AK
NHTSA ODI #10042309
Mileage unknown · Apr 15, 2003
Engine And Engine CoolingPower TrainSeats
AFTER RESEARCHING THE SERVICE BULLETINS SECTION OF THIS WEBSITE, I HAVE COME TO REALIZE THAT I HAVE COMPLAINED/HAD SERVICED ABOUT 85% OF THE SAME PROBLEMS THAT ARE LISTED ON YOUR DATABASE. I PURCHASED THIS CAR NEW, FROM EVERETT CHEVROLET, WA IN 2000. SINCE THE PURCHASE. DATE, I HAD CHEVY DO THE FOLLOWING: NEW BRAKES (ALL THE W…
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AFTER RESEARCHING THE SERVICE BULLETINS SECTION OF THIS WEBSITE, I HAVE COME TO REALIZE THAT I HAVE COMPLAINED/HAD SERVICED ABOUT 85% OF THE SAME PROBLEMS THAT ARE LISTED ON YOUR DATABASE. I PURCHASED THIS CAR NEW, FROM EVERETT CHEVROLET, WA IN 2000. SINCE THE PURCHASE. DATE, I HAD CHEVY DO THE FOLLOWING: NEW BRAKES (ALL THE WAY AROUND - ONCE, FRONT ROTORS/PADS - TWICE), ALL NEW PISTONS, TRANSMISSION REPLACED, MISS ON #1 CYLINDER - REPLACED 1 FAILED SPARK PLUG, LEFT REAR DOOR SQUEAKS WHEN OPEN/SHUT - LUBED (HAS HAPPENED 3 TIMES NOW), FRONT LEFT NOISE FROM STRUTS/BRAKES - NOT ABLE TO VERIFY AS OF YET (POSSIBLE STRUT PROBLEM/LUBE), FAN IN DASHBOARD HAS A SOUND IN THE MIDDLE (JUST ABOVE THE CD PLAYER/RADIO) LIKE THERE IS A PIECE OF PAPER CAUGHT IN THE HOUSING (CONFIRMED AFTER 4 COMPLAINTS, FAULTY FAN MOTOR), PASSENGER FRONT SEAT SQUEAKS WHEN OCCUPIED (DEALERSHIPS HAVE NOT BEEN ABLE TO DUPLICATE./FIX), REARVIEW MIRROR RATTLES WHILE DRIVING AT HIGHWAY SPEEDS (TIGHTENED, STILL DOES IT IN HOT WEATHER). BOTTOM LINE, THIS IS MY FIRST NEW CAR PURCHASE AND I AM HAVING SERIOUS DOUBTS ABOUT KEEPING THE CAR - AS IT ONLY HAS 21,405 MILES ON IT. WITH THE 3/30 WARRANTY. COMING UP IN OCT. 2003, I AM VERY MUCH AFRAID THAT I HAVE PURCHASED A LEMON AND NOT LOOKING FORWARD TO SPENDING ANYMORE TIME/$$$ ON THIS VEHICLE. ANY SUGGESTIONS? *JB
NHTSA ODI #10014436
Mileage unknown · Aug 26, 2002
Engine And Engine CoolingSuspension
THE FRONT END IS VIBRATING AT ANY SPEED. DEALER HAS DONE FRONT ALIGNMENT, REPLACED THE FRONT TIRES, AND THE ROTORS WERE TURNED. DID NOT REMEDY THE PROBLEM. *AK THE CONSUMER STATES THAT THE DEALER WILL NOT REPLACE, BUT WILL ONLY TURN (THREE TIMES) TO BE TURNED LESS THAN THREE MONTHS. THE PROBLEM STILL EXISTS. THE SEVENTH TI…
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THE FRONT END IS VIBRATING AT ANY SPEED. DEALER HAS DONE FRONT ALIGNMENT, REPLACED THE FRONT TIRES, AND THE ROTORS WERE TURNED. DID NOT REMEDY THE PROBLEM. *AK THE CONSUMER STATES THAT THE DEALER WILL NOT REPLACE, BUT WILL ONLY TURN (THREE TIMES) TO BE TURNED LESS THAN THREE MONTHS. THE PROBLEM STILL EXISTS. THE SEVENTH TIME THE VEHICLE HAS BEEN IN THE SHOP FOR ONE PROBLEM OR ANOTHER, AND FEELS THAT THE VEHICLE IS A LEMON. THE CONSUMER ALSO STATES THAT THE DEALER HAD THE VEHICLE FOR TWELVE WEEKS FOR A KNOCKING NOISE IN THE ENGINE. A VALVE ADJUSTMENT SEEMS TO REMEDY, THE FRONT END VIBRATION STILL NOT REPAIREED. *SCC
NHTSA ODI #8017179
Mileage unknown · Aug 9, 2002
Suspension
WHILE DRIVING AT ANY SPEED ON FLAT SURFACE FRONT END WILL MAKE LOUD NOISES, AND VEHICLE WILL HEAVILY VIBRATE. DEALER NOTIFIED.*AK
NHTSA ODI #8015950
Mileage unknown · Mar 5, 2002
Engine And Engine CoolingExterior LightingService Brakes, Hydraulic
WHILE DRIVING, VEHICLE SHAKES ERRATICALLY. IT VIBRATES FROM INSIDE. ALSO, HAD NEW STRUTS PUT ON REAR. *AK CONSUMER STATED THAT DRIVER SIDE HEAD LAMP OUT OF ADJUSTMENT, FRONT BRAKE PADS MAKE NOISE, ENGINE MAKES TAPPING NOISE WHEN FIRST STARTING, THERE WAS A SHIMMY IN VEHICLE WHILE DRIVING DUE TO STRUTS LEAK. *YH
NHTSA ODI #8005010
Official recalls
2Jul 3, 2014
This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on July 3, 2014, that they are recalling 5,877,718 model year 2000-2005 Chevrolet Impala and Monte Carlo, 1997-2003 Chevrolet Malibu, 2004-2005 Malibu Classic, 1999-2004 Oldsmobile Alero, 1998-2002 Oldsmobile Intrigue, 1999-2005 Pontiac Grand Am and 2004-2008 Pontiac Grand Prix vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine.
Consequence & remedy
Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.
Remedy: GM will notify owners, and dealers will install two key rings and an insert in the key slot or a cover over the key head on all ignition keys, free of charge. The recall began on September 9, 2014. GM's number for this recall is 14350.
Aug 28, 2003
CERTAIN PASSENGER VEHICLES HAVE HAZARD WARNING SWITCHES THAT MAY EXPERIENCE SOLDER JOINT CRACKING CAUSED BY RAPID TEMPERATURE TRANSITIONS AND THE SOLDERING PROCESS. IF SOLDER JOINT CRACKING OCCURS AND RESULTS IN AN OPEN CIRCUIT, THE TURN SIGNALS/HAZARD LAMPS BECOME INTERMITTENT OR INOPERATIVE.
Consequence & remedy
Consequence: WHEN THE TURN SIGNALS ARE INOPERATIVE, THE DRIVER CANNOT USE THEM TO SIGNAL INTENT TO TURN THAT COULD RESULT IN A CRASH.
Remedy: DEALERS WILL REPLACE THE HAZARD WARNING SWITCH. OWNER NOTIFICATION BEGAN ON FEBRUARY 5, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438, PONTIAC AT 1-800-620-7668, OR OLDSMOBILE AT 1-800-630-6537.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
4EA02037 · Turn Signal Failures
Opened Dec 23, 2002 · Closed Sep 5, 2003
Status: closed (inferred from source dates) · Exterior Lighting:hazard Flashing Warning Lights; Exterior Lighting:hazard Flashing Warning Lights:switch; Exterior Lighting:turn Signal; Exterior Lighting:turn Signal:switch
BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.
Additional source detail variants (4)
Exterior Lighting:hazard Flashing Warning Lights
BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.
Exterior Lighting:hazard Flashing Warning Lights:switch
BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.
Exterior Lighting:turn Signal
BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.
Exterior Lighting:turn Signal:switch
BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.
EA02028 · Erratic Fuel Gauge
Opened Sep 30, 2002 · Closed Dec 30, 2003
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Other:storage:fuel Gauge System
ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
Additional source detail variants (2)
Fuel System, Gasoline
ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
Fuel System, Other:storage:fuel Gauge System
ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
PE02064 · Turn Signal Failure
Opened Aug 22, 2002 · Closed Dec 23, 2002
Status: closed (inferred from source dates) · Exterior Lighting:hazard Flashing Warning Lights; Exterior Lighting:hazard Flashing Warning Lights:switch; Exterior Lighting:turn Signal; Exterior Lighting:turn Signal:switch
ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.
Additional source detail variants (4)
Exterior Lighting:hazard Flashing Warning Lights
ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.
Exterior Lighting:hazard Flashing Warning Lights:switch
ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.
Exterior Lighting:turn Signal
ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.
Exterior Lighting:turn Signal:switch
ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.
SQ01002 · Erratic Fuel Gauge
Opened Jan 26, 2001 · Closed Sep 30, 2002
Status: closed (inferred from source dates) · Vehicle Speed Control:linkages
There is no summary currently available
Illustration