← New search

2004 Chevrolet Malibu Classic

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

About this comparison →

When problems were reported

Mileage at the reported incident

92 reports with mileage · 24 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 59 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Steering. Review the 24 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Exterior Lighting. Review the 11 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

8 crash reports2 fire reports7 injury reports

What owners actually said

116 reports
Mileage unknown · Aug 10, 2015
Air BagsCrashInjury

TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU CLASSIC. THE CONTACT STATED THAT WHILE DRIVING AT AN UNKNOWN SPEED AND COMING TO A STOP, ANOTHER VEHICLE REAR ENDED THE CONTACT'S VEHICLE WHILE DRIVING AT APPROXIMATELY 60 TO 70 MPH. THE AIR BAGS DID NO DEPLOY. A POLICE REPORT WAS FILED. THE CONTACT SUSTAINED MINOR INJURIES AND THE OT…

Read full complaint

TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU CLASSIC. THE CONTACT STATED THAT WHILE DRIVING AT AN UNKNOWN SPEED AND COMING TO A STOP, ANOTHER VEHICLE REAR ENDED THE CONTACT'S VEHICLE WHILE DRIVING AT APPROXIMATELY 60 TO 70 MPH. THE AIR BAGS DID NO DEPLOY. A POLICE REPORT WAS FILED. THE CONTACT SUSTAINED MINOR INJURIES AND THE OTHER DRIVER SUSTAINED UNKNOWN INJURIES THAT REQUIRED MEDICAL ATTENTION. THE VEHICLE WAS DESTROYED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS UNKNOWN.

NHTSA ODI #10747412

210,000 miles · Jul 6, 2015
Electrical System

TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU CLASSIC. WHILE DRIVING VARIOUS SPEEDS, THE VEHICLE STALLED UNEXPECTEDLY. THE CONTACT WAS ABLE TO COAST OVER TO SIDE OF THE ROAD AND RESTART THE VEHICLE. THE DEALER DIAGNOSED THAT THE IGNITION NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAI…

Read full complaint

TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU CLASSIC. WHILE DRIVING VARIOUS SPEEDS, THE VEHICLE STALLED UNEXPECTEDLY. THE CONTACT WAS ABLE TO COAST OVER TO SIDE OF THE ROAD AND RESTART THE VEHICLE. THE DEALER DIAGNOSED THAT THE IGNITION NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 210,000.

NHTSA ODI #10732254

100,000 miles · Jun 24, 2015
Electrical System

TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU CLASSIC. WHEN THE IGNITION WAS TURNED TO THE ON POSITION, THE VEHICLE DID NOT START. THE CONTACT STATED THAT THE IGNITION HAD TO BE TURNED TO THE OFF POSITION THEN BACK TO THE ON POSITION IN ORDER FOR THE VEHICLE TO START. THE FAILURE RECURRED NUMEROUS TIMES. THE VEHICLE WAS NOT DIAGN…

Read full complaint

TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU CLASSIC. WHEN THE IGNITION WAS TURNED TO THE ON POSITION, THE VEHICLE DID NOT START. THE CONTACT STATED THAT THE IGNITION HAD TO BE TURNED TO THE OFF POSITION THEN BACK TO THE ON POSITION IN ORDER FOR THE VEHICLE TO START. THE FAILURE RECURRED NUMEROUS TIMES. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 100,000.

NHTSA ODI #10730193

130,000 miles · Jun 20, 2015
Fuel/propulsion System

CAR CRANKS BUT WILL NOT START.

NHTSA ODI #10726330

81,000 miles · Jun 15, 2015
Unknown Or Other

THE CAR WON'T START. DEALER SAID SOME PROBLEM WITH THE PASSLOCK SYSTEM. A NEW PASSLOCK SENSOR IS NEEDED. I DID A SEARCH ONLINE AND FOUND MANY CHEVY/GM CARS OWNERS REPORTED THE SAME PROBLEM. SOME EVEN REPORTED THAT THE CAR STOPPED DURING DRIVING IN THE HIGHWAY, WHICH IS SOOOOOO DANGEROUS. GM NEEDS TO START A RECALL ON THIS.

NHTSA ODI #10725292

130,000 miles · May 13, 2015
Equipment Adaptive/mobilitySteering

FOR SOME REASON THE ENTIRE INTERIOR TRIM ON THE DOOR PANELS HAVE COME UNGLUED AND DETACHED FROM THE DOORS. IT LOOKS TERRIBLE. I RECENTLY RECEIVED A RECALL NOTICE REGARDING A KNOCKING NOISE IN THE STEERING. OF COURSE, THIS HAS BEEN GOING ON FOR YEARS AND NOW THE NOTICE SAYS MY CAR MUST HAVE LESS THAN 150K MILES ON IT. I DARE …

Read full complaint

FOR SOME REASON THE ENTIRE INTERIOR TRIM ON THE DOOR PANELS HAVE COME UNGLUED AND DETACHED FROM THE DOORS. IT LOOKS TERRIBLE. I RECENTLY RECEIVED A RECALL NOTICE REGARDING A KNOCKING NOISE IN THE STEERING. OF COURSE, THIS HAS BEEN GOING ON FOR YEARS AND NOW THE NOTICE SAYS MY CAR MUST HAVE LESS THAN 150K MILES ON IT. I DARE SAY THERE ARE NOT MANY 2004 VEHICLES WITH LESS THAN 150K MILES? MINE IS AROUND 164K. WE USE TO SPRAY GREASE ON THE JOINT WHERE IT HITS WHEN THE STEERING WHEEL IS TURNED. I HAD BEEN TOLD A DEALER WOULD WANT TO REPLACE THE ENTIRE RACK N PINION ON THE VEHICLE, BUT THAT WOULD NOT CORRECT THE PROBLEM. GUESS I AM JUST OUT OF LUCK.

NHTSA ODI #10716363

75,000 miles · May 5, 2015
Electrical SystemFuel/propulsion System

TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU CLASSIC. WHILE DRIVING 65 MPH, THE VEHICLE STALLED WHEN THE FUEL PUMP EXPLODED WITHOUT WARNING. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC, WHO CONFIRMED THAT THE FUEL PUMP EXPLODED. THE VEHICLE WAS REPAIRED; HOWEVER, THE FAILURE RECURRED. THE MANUFACTURER WAS NOTIFIED OF THE FA…

Read full complaint

TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU CLASSIC. WHILE DRIVING 65 MPH, THE VEHICLE STALLED WHEN THE FUEL PUMP EXPLODED WITHOUT WARNING. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC, WHO CONFIRMED THAT THE FUEL PUMP EXPLODED. THE VEHICLE WAS REPAIRED; HOWEVER, THE FAILURE RECURRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 75,000.

NHTSA ODI #10714597

Mileage unknown · Apr 16, 2015
Electrical System

THE KEY CAUSED THE IGNITION SWITCH TO SEPARATE AND BECOME LOOSE. NOW THE IGNITION SWITCH IS OUT OF POSITION AND START OUT OF PLACE AND IS VERY DANGEROUS. I ASKED TOLD THEM ABOUT IT WHEN THEY WERE REPLACING THE RECALL KEYS. THEY REFUSE TO FIX OR LOOK INTO IT BECAUSE IT WAS NOT INCLUDED IN THE LAW SUIT. WHICH IT SHOULD HAVE BECA…

Read full complaint

THE KEY CAUSED THE IGNITION SWITCH TO SEPARATE AND BECOME LOOSE. NOW THE IGNITION SWITCH IS OUT OF POSITION AND START OUT OF PLACE AND IS VERY DANGEROUS. I ASKED TOLD THEM ABOUT IT WHEN THEY WERE REPLACING THE RECALL KEYS. THEY REFUSE TO FIX OR LOOK INTO IT BECAUSE IT WAS NOT INCLUDED IN THE LAW SUIT. WHICH IT SHOULD HAVE BECAUSE THEY BOTH GO TOGETHER TO SOLVE THE PROBLEM. THE PROBLEM IS STILL THERE AND NOT RESOLVE. THE IGNITION SWITCH WAS THE MAIN PROBLEM ALONG WITH THE KEYS. *TR

NHTSA ODI #10706075

207,000 miles · Apr 5, 2015
Power Train

VEHICLE IS UNABLE TO SMOOTHLY SHIFT INTO PARK POSITION TO ALLOW THE KEY TO BE TURNED OFF. CERTIFIED MECHANIC STATED THE SHIFTER CABLE IS MOST LIKELY THE DEFECT. MANY MODELS HAVE ALREADY BEEN RECALLED. THE CAR IN NOT ABLE TO SHIFT INTO PARK TO ALLOW TURNING OF THE KEY IGNITION SWITCH TO THE OFF POSITION SO THAT THE CAR BATTERY …

Read full complaint

VEHICLE IS UNABLE TO SMOOTHLY SHIFT INTO PARK POSITION TO ALLOW THE KEY TO BE TURNED OFF. CERTIFIED MECHANIC STATED THE SHIFTER CABLE IS MOST LIKELY THE DEFECT. MANY MODELS HAVE ALREADY BEEN RECALLED. THE CAR IN NOT ABLE TO SHIFT INTO PARK TO ALLOW TURNING OF THE KEY IGNITION SWITCH TO THE OFF POSITION SO THAT THE CAR BATTERY TURNS OFF. SIFTER CABLE COULD POSSIBLY MALFUNCTION DURING NORMAL DRIVING/OPERATION, STARTING/STOPPING. *TR

NHTSA ODI #10703790

173,000 miles · Mar 18, 2015
Engine

TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU CLASSIC. WHILE AT A RED LIGHT, THE VEHICLE STALLED. THE VEHICLE RESTARTED AND RESUMED NORMAL OPERATION. THE VEHICLE WAS DRIVEN TO THE CONTACT'S RESIDENCE. THE VEHICLE WAS NOT TAKEN TO THE DEALER OR AN INDEPENDENT MECHANIC. THE MANUFACTURER WAS NOT NOTIFIED. THE VEHICLE WAS NOT REPAIRE…

Read full complaint

TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU CLASSIC. WHILE AT A RED LIGHT, THE VEHICLE STALLED. THE VEHICLE RESTARTED AND RESUMED NORMAL OPERATION. THE VEHICLE WAS DRIVEN TO THE CONTACT'S RESIDENCE. THE VEHICLE WAS NOT TAKEN TO THE DEALER OR AN INDEPENDENT MECHANIC. THE MANUFACTURER WAS NOT NOTIFIED. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 173,000.

NHTSA ODI #10695184

Official recalls

1

14V400000 · Electrical System:ignition

Jul 3, 2014

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on July 3, 2014, that they are recalling 5,877,718 model year 2000-2005 Chevrolet Impala and Monte Carlo, 1997-2003 Chevrolet Malibu, 2004-2005 Malibu Classic, 1999-2004 Oldsmobile Alero, 1998-2002 Oldsmobile Intrigue, 1999-2005 Pontiac Grand Am and 2004-2008 Pontiac Grand Prix vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine.

Consequence & remedy

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will install two key rings and an insert in the key slot or a cover over the key head on all ignition keys, free of charge. The recall began on September 9, 2014. GM's number for this recall is 14350.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

EA04018 · Loss Of Electric Power Steering

Opened Jul 1, 2004 · Closed May 10, 2005

Status: closed (inferred from source dates) · Steering; Steering:electric Power Assist System

IN PERFORMING THIS ENGINEERING ANALYSIS, ODI DETERMINED THAT THE ELECTRIC POWER STEERING SYSTEM IN THE SUBJECT VEHICLES CAN MALFUNCTION OR FAIL, CAUSING THE DRIVER TO LOSE POWER STEERING ASSISTANCE; HOWEVER, DUE TO THE FOLLOWING REASONS, ODI HAS DECIDED THAT FURTHER EXPENDITURE OF AGENCY RESOURCES ON THIS INVESTIGATION IS NOT WARRANTED AT THIS TIME: - GM ISSUED CUSTOMER SATISFACTION CAMPAIGN (CSC) 04050A INDECEMBER 2004 TO ADDRESS THE ALLEGED DEFECT IN APPROXIMATELY58,700 SUBJECT VEHICLES, ENCOMPASSING AT LEAST 97 PERCENT OF THECOMPLAINT AND WARRANTY CLAIMS POPULATION.VEHICLES OUTSIDE THECSC 04050A POPULATION CONTAIN A NEWLY DESIGNED TORQUE ANDPOSITION SENSOR AND HAVE EXPERIENCED A RELATIVELY LOW COMPLAINTRATE.THIS CUSTOMER SATISFACTION CAMPAIGN PRESENTLY HAS ACOMPLETION RATE OF 52%. - THE IMPACT ON THE DRIVER?S ABILITY TO CONTROL THESE RELATIVELYSMALL AND LIGHT VEHICLES WAS LIMITED.VRTC TEST ENGINEERS WEREUNABLE TO INDUCE A FAILURE MODE THAT WOULD CAUSE THE EPS TOSUBSTANTIALLY LIMIT THE DRIVER?S ABILITY TO TURN THE VEHICLE IN APARTICULAR DIRECTION OR TO PROVIDE THE DRIVER WITH UNINTENDEDPOWER ASSISTANCE.- THERE IS NO RISK OF FIRE.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED BY THE CIRCUMSTANCES.(FOR FURTHER DETAILS SEE ATTACHED ENGINEERING ANALYSIS (EA04-018)CLOSING REPORT.)

Additional source detail variants (2)

Steering:electric Power Assist System

IN PERFORMING THIS ENGINEERING ANALYSIS, ODI DETERMINED THAT THE ELECTRIC POWER STEERING SYSTEM IN THE SUBJECT VEHICLES CAN MALFUNCTION OR FAIL, CAUSING THE DRIVER TO LOSE POWER STEERING ASSISTANCE; HOWEVER, DUE TO THE FOLLOWING REASONS, ODI HAS DECIDED THAT FURTHER EXPENDITURE OF AGENCY RESOURCES ON THIS INVESTIGATION IS NOT WARRANTED AT THIS TIME: - GM ISSUED CUSTOMER SATISFACTION CAMPAIGN (CSC) 04050A INDECEMBER 2004 TO ADDRESS THE ALLEGED DEFECT IN APPROXIMATELY58,700 SUBJECT VEHICLES, ENCOMPASSING AT LEAST 97 PERCENT OF THECOMPLAINT AND WARRANTY CLAIMS POPULATION.VEHICLES OUTSIDE THECSC 04050A POPULATION CONTAIN A NEWLY DESIGNED TORQUE ANDPOSITION SENSOR AND HAVE EXPERIENCED A RELATIVELY LOW COMPLAINTRATE.THIS CUSTOMER SATISFACTION CAMPAIGN PRESENTLY HAS ACOMPLETION RATE OF 52%. - THE IMPACT ON THE DRIVER?S ABILITY TO CONTROL THESE RELATIVELYSMALL AND LIGHT VEHICLES WAS LIMITED.VRTC TEST ENGINEERS WEREUNABLE TO INDUCE A FAILURE MODE THAT WOULD CAUSE THE EPS TOSUBSTANTIALLY LIMIT THE DRIVER?S ABILITY TO TURN THE VEHICLE IN APARTICULAR DIRECTION OR TO PROVIDE THE DRIVER WITH UNINTENDEDPOWER ASSISTANCE.- THERE IS NO RISK OF FIRE.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED BY THE CIRCUMSTANCES.(FOR FURTHER DETAILS SEE ATTACHED ENGINEERING ANALYSIS (EA04-018)CLOSING REPORT.)

Steering

IN PERFORMING THIS ENGINEERING ANALYSIS, ODI DETERMINED THAT THE ELECTRIC POWER STEERING SYSTEM IN THE SUBJECT VEHICLES CAN MALFUNCTION OR FAIL, CAUSING THE DRIVER TO LOSE POWER STEERING ASSISTANCE; HOWEVER, DUE TO THE FOLLOWING REASONS, ODI HAS DECIDED THAT FURTHER EXPENDITURE OF AGENCY RESOURCES ON THIS INVESTIGATION IS NOT WARRANTED AT THIS TIME: - GM ISSUED CUSTOMER SATISFACTION CAMPAIGN (CSC) 04050A INDECEMBER 2004 TO ADDRESS THE ALLEGED DEFECT IN APPROXIMATELY58,700 SUBJECT VEHICLES, ENCOMPASSING AT LEAST 97 PERCENT OF THECOMPLAINT AND WARRANTY CLAIMS POPULATION.VEHICLES OUTSIDE THECSC 04050A POPULATION CONTAIN A NEWLY DESIGNED TORQUE ANDPOSITION SENSOR AND HAVE EXPERIENCED A RELATIVELY LOW COMPLAINTRATE.THIS CUSTOMER SATISFACTION CAMPAIGN PRESENTLY HAS ACOMPLETION RATE OF 52%. - THE IMPACT ON THE DRIVER?S ABILITY TO CONTROL THESE RELATIVELYSMALL AND LIGHT VEHICLES WAS LIMITED.VRTC TEST ENGINEERS WEREUNABLE TO INDUCE A FAILURE MODE THAT WOULD CAUSE THE EPS TOSUBSTANTIALLY LIMIT THE DRIVER?S ABILITY TO TURN THE VEHICLE IN APARTICULAR DIRECTION OR TO PROVIDE THE DRIVER WITH UNINTENDEDPOWER ASSISTANCE.- THERE IS NO RISK OF FIRE.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED BY THE CIRCUMSTANCES.(FOR FURTHER DETAILS SEE ATTACHED ENGINEERING ANALYSIS (EA04-018)CLOSING REPORT.)