NHTSA owner reports · September 18, 2026 snapshot.
Fuel/propulsion System complaints
44 reportsClear category filter165,200 miles · Jan 14, 2017
Fuel/propulsion System
FUEL LINE RUSTED AND BEGAN LEAKING VERY BADLY. I THOUGHT IT WAS THE EVAP SYSTEM IN THE BEGINNING, BUT TODAY THE GAS SMELL WAS VERY STRONG, TO FIND IN A WALMART PARKING LOT, A PUDDLE OF FUEL BACK BY THE REAR TIRE. THIS SEEMS TO BE COMMON PROBLEM, THERE SHOULD BE A RECALL ON THEM, AND THERE PROBABLY WEONT BE TILL SOMEONE DIES…
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FUEL LINE RUSTED AND BEGAN LEAKING VERY BADLY. I THOUGHT IT WAS THE EVAP SYSTEM IN THE BEGINNING, BUT TODAY THE GAS SMELL WAS VERY STRONG, TO FIND IN A WALMART PARKING LOT, A PUDDLE OF FUEL BACK BY THE REAR TIRE. THIS SEEMS TO BE COMMON PROBLEM, THERE SHOULD BE A RECALL ON THEM, AND THERE PROBABLY WEONT BE TILL SOMEONE DIES; THE LEAK IS VERY CLOSE TO THE EXHAUST ELBOW, BEFORE THE MUFFLER. I HAVE OWNED SEVEN CARS BEFORE THIS ONE, AND NOT ONE OF THEM EVER DEVELOPED BAD FUEL LINES, AND NEVER LEAKED FUEL. NOT EVEN A GAS TANK LEAK.
NHTSA ODI #10945225
166,054 miles · Sep 16, 2016
Fuel/propulsion SystemSuspensionWheels
CAR STARTED SMELLING GAS INSIDE WHEN DRIVING AND HAVE TO OPEN THE WINDOW TO GET SOME FRESH AIR. A CLICKING NOISE, TOO MUCH NOISE FROM THE FRONT SUSPENSION WHEN TURNING OR DRIVING..L TOOK THE CAR FOR OIL CHANGE AND THE DEALER TECH DID NOT WANT TO DRIVE THE CAR STATING THAT IT'S SAFETY ISSUES. THEY SAID THE LOWER CONTROL ARMS HAS…
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CAR STARTED SMELLING GAS INSIDE WHEN DRIVING AND HAVE TO OPEN THE WINDOW TO GET SOME FRESH AIR. A CLICKING NOISE, TOO MUCH NOISE FROM THE FRONT SUSPENSION WHEN TURNING OR DRIVING..L TOOK THE CAR FOR OIL CHANGE AND THE DEALER TECH DID NOT WANT TO DRIVE THE CAR STATING THAT IT'S SAFETY ISSUES. THEY SAID THE LOWER CONTROL ARMS HAS BEEN WEAR OUT AND THAT THE "SWAY BAR"IS SHORTER WEARING MY TIRES. IN JUST THIS YEAR L HAVE CHANGE THE 4 TIRES TWICE. DISCOUNT TIRES SAID THEY HAVE NOT SEEN SUCH A THING BEFORE THE WEARING OCCURES IN THE INSIDE PART OF THE TIRES... THE ENTIRE FRONT SUSPENSION IS COLLAPSING. GM NEED TO ISSUES A RECALL FOR THESE ISSUES.... THE DEALER GAVE ME A REPAIR QUOTE OF ALMOST $3000 ...GM NEED TO TAKE RESPONSIBILITY OF ALL THESE ISSUES AND OFFER A CREDIT OR REPURCHASED THE CAR BACK... L HAVE CHILDREN THAT L TRANSPORTER BACK AND FORTH TO SCHOOL AND TO HOSPITAL...AND NEED A SAFER CAR...
NHTSA ODI #10907181
110,000 miles · Jul 8, 2016
Fuel/propulsion System
MY CAR WAS TAKING LONGER TO START AND I NOTICED A STRONG FUEL SMELL WHILE DRIVING. I STOPPED THE CAR AND DISCOVERED A SMALL BUT RAPIDLY EXPANDING SPOT OF FUEL ON THE GROUND IN FRONT OF THE DRIVER SIDE REAR WHEEL WELL. THERE WAS A NEAR CONSTANT DRIPPING OF GASOLINE AND BY THE NEXT DAY THERE WAS A SPOT THE SIZE OF A DINNER PLATE O…
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MY CAR WAS TAKING LONGER TO START AND I NOTICED A STRONG FUEL SMELL WHILE DRIVING. I STOPPED THE CAR AND DISCOVERED A SMALL BUT RAPIDLY EXPANDING SPOT OF FUEL ON THE GROUND IN FRONT OF THE DRIVER SIDE REAR WHEEL WELL. THERE WAS A NEAR CONSTANT DRIPPING OF GASOLINE AND BY THE NEXT DAY THERE WAS A SPOT THE SIZE OF A DINNER PLATE ON THE DRIVEWAY STAINED WITH GASOLINE. MY MECHANIC EXAMINED THE CAR AND SAID THAT THE FUEL LINE HAD RUSTED THROUGH AND THAT THE VAPOR LINE ALSO SHOWED SIGNS OF SERIOUS RUST. HE ALSO SAID THAT DUE TO THE DESIGN OF THE GUARD AROUND THE FUEL LINE, RAINWATER WOULD POOL AND KEEP THE FUEL LINE SUBMERGED WHICH GREATLY ACCELERATED THE RUSTING PROCESS. DUE TO THE AMOUNT OF FUEL LEAKING THIS COULD HAVE VERY EASILY HAVE TURNED INTO A FIRE, PARTICULARLY ON THE FOURTH OF JULY WITH SO MANY PEOPLE SHOOTING FIREWORKS. MY CAR IS STILL AT THE MECHANIC, HE TELLS ME THE DEALER TOLD HIM THESE FUEL LINES ARE IN HIGH DEMAND AND IT MAY BE A WHILE BEFORE THEY GET THEM IN. WITH AS WIDESPREAD AS THIS PROBLEM APPEARS TO BE, I SUSPECT AN INVESTIGATION AND RECALL MAY BE IN ORDER.
NHTSA ODI #10883659
175,000 miles · Jul 5, 2016
Fuel/propulsion System
TL* THE CONTACT OWNS A 2006 CHEVROLET HHR. AFTER DRIVING 25 MPH AND PARKING THE VEHICLE, THE CONTACT SMELLED FUEL AROUND THE VEHICLE AND NOTICED THAT THE DRIVER SIDE NEAR WHEEL WAS LEAKING FUEL. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 175,00…
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TL* THE CONTACT OWNS A 2006 CHEVROLET HHR. AFTER DRIVING 25 MPH AND PARKING THE VEHICLE, THE CONTACT SMELLED FUEL AROUND THE VEHICLE AND NOTICED THAT THE DRIVER SIDE NEAR WHEEL WAS LEAKING FUEL. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 175,000. UPDATED 08/30/16*LJ *JS
NHTSA ODI #10882662
71,000 miles · Jul 1, 2016
Fuel/propulsion System
CAR STATED SMELLING OF GAS INSIDE AND OUT FOR DAYS AND KEPT GETTING STRONGER, NOTICED POOL OF GAS NEAR DRIVERS SIDE REAR TIRE, AFTER EXTENSIVE SEARCH NOTICED GAS LINES COMPLETELY RUSTED OUT AND SMALL WHOLE NEAR EXHAUST SYSTEM, WITHIN 2 INCHES OF THE EXHAUST PIPE SPRAYING GAS ON EXHAUST PIPE. AFTER INTERNET SEARCH FOUND A TON OF …
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CAR STATED SMELLING OF GAS INSIDE AND OUT FOR DAYS AND KEPT GETTING STRONGER, NOTICED POOL OF GAS NEAR DRIVERS SIDE REAR TIRE, AFTER EXTENSIVE SEARCH NOTICED GAS LINES COMPLETELY RUSTED OUT AND SMALL WHOLE NEAR EXHAUST SYSTEM, WITHIN 2 INCHES OF THE EXHAUST PIPE SPRAYING GAS ON EXHAUST PIPE. AFTER INTERNET SEARCH FOUND A TON OF THE EXACT SAME COMPLAINTS FROM OTHER HHR OWNERS. SOMEONE IS GOING TO GET BURNED OR KILLED BY THESE FAULTY DESIGNED FUEL LINES.
NHTSA ODI #10882020
150,000 miles · Jun 27, 2016
Fuel/propulsion System
FUEL LINES ARE RUSTING TO THE POINT OF NEEDING REPLACING AND THE EVAP LINE IS LEAKING FUMES AT THE MOMENT. I WAS TOLD BY BEST CHEVY DEALERSHIP IN HINGHAM, THAT THE CAUSE OF THIS RUSTING IS BECAUSE FUEL LINES ARE SO CLOSE TO EXHAUST SYSTEM A LEAK IN THE EXHAUST HAS ACCELERATED RATE OF RUSTING FOR THE FUEL LINES AND EVAP LINES. …
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FUEL LINES ARE RUSTING TO THE POINT OF NEEDING REPLACING AND THE EVAP LINE IS LEAKING FUMES AT THE MOMENT. I WAS TOLD BY BEST CHEVY DEALERSHIP IN HINGHAM, THAT THE CAUSE OF THIS RUSTING IS BECAUSE FUEL LINES ARE SO CLOSE TO EXHAUST SYSTEM A LEAK IN THE EXHAUST HAS ACCELERATED RATE OF RUSTING FOR THE FUEL LINES AND EVAP LINES. THE DEALERSHIP QUOTE FOR REPLACING JUST THE LINES (NOT EXHAUST REPAIR) AT $1,600. CAR HAS AROUND 150K MILES BUT WAS TOLD THE AMOUNT OF RUST IS BEYOND WHAT IT SHOULD BE FOR A CAR AT THIS AGE/STAGE. I DON'T KNOW IF CHEVY CAN MAKE A BETTER HEAT SHIELD TO KEEP FUEL LINES FROM DETERIORATING FROM HEAT FROM EXHAUST SYSTEM OR WHAT CAN BE DONE ... BUT I HAVE READ THAT MANY, MANY OTHER PEOPLE WITH SAME CAR HAVE THE SAME ISSUE ABOUT RUSTED FUEL LINES. I AM AFRAID TO DRIVE CAR AT THIS STAGE FOR FEAR IF THE RUSTED LINE FAILS THEN I WILL HAVE GAS LEAKING DIRECTLY NEAR A HOT EXHAUST WHICH COULD IGNITE THE CAR AND I HAVE LITTLE BABIES THAT I USUALLY HAVE WITH ME AND IT WOULD PUT THEIR LIVES IN DANGER. THIS NEEDS TO BE FIXED SOMEHOW. GM NEEDS TO ADMIT IT'S A BAD DESIGN FLAW AND COME UP WITH A FIX OR SOMETHING. SHOULD NOT BE ON THE CONSUMER'S HANDS FOR THAT KIND OF A REPAIR... THANK YOU. *TR
NHTSA ODI #10876888
131,000 miles · May 4, 2016
Fuel/propulsion System
TL* THE CONTACT OWNS A 2006 CHEVROLET HHR. THE CONTACT NOTICED THAT THE REAR OF THE VEHICLE WAS LEAKING FUEL. IN ADDITION, A FUEL ODOR ENTERED THE VEHICLE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE MAIN FUEL LINE NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTI…
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TL* THE CONTACT OWNS A 2006 CHEVROLET HHR. THE CONTACT NOTICED THAT THE REAR OF THE VEHICLE WAS LEAKING FUEL. IN ADDITION, A FUEL ODOR ENTERED THE VEHICLE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE MAIN FUEL LINE NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 131,000.
NHTSA ODI #10862966
105,000 miles · Mar 30, 2016
Fuel/propulsion System
FUEL LINES ARE RUSTED OUT. VEHICLE SMELLS LIKE FUEL AFTER BEING PARKED FOR JUST A SHORT WHILE, SO I CHECKED AND SURE ENOUGH THE FUEL/EVAP LINES ARE RUSTED AND NEED REPLACEMENT. AFTER A LITTLE RESEARCH I SEE THAT NOT ONLY IS THIS IS A WIDESPREAD PROBLEM ON THESE VEHICLES, BUT THE REPLACEMENT PARTS ARE VERY HARD TO COME BY AS WELL…
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FUEL LINES ARE RUSTED OUT. VEHICLE SMELLS LIKE FUEL AFTER BEING PARKED FOR JUST A SHORT WHILE, SO I CHECKED AND SURE ENOUGH THE FUEL/EVAP LINES ARE RUSTED AND NEED REPLACEMENT. AFTER A LITTLE RESEARCH I SEE THAT NOT ONLY IS THIS IS A WIDESPREAD PROBLEM ON THESE VEHICLES, BUT THE REPLACEMENT PARTS ARE VERY HARD TO COME BY AS WELL. THIS IS HAZARDOUS AND SHOULD BE RECALLED.
NHTSA ODI #10852502
93,221 miles · Jan 19, 2016
Fuel/propulsion System
RAW GAS LEADING UNDER THE REAR OF THE CAR IN FRONT OF LEFT REAR WHEEL. TOOK IT TO A MECHANIC. HE IMMEDIATELY TOOK PICTURES AND SAID ALTHOUGH THE CAR WAS OLDER (JUST TURNED 10 WITH 93,000 MILES), IT WAS FAR TOO YOUNG FOR SUCH SEVERE RUSTING. THE RUST GOES ALL THE WAY BACK TO THE GAS TANK. HE GAVE ME THE PICTURES AND SAID TO CONTA…
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RAW GAS LEADING UNDER THE REAR OF THE CAR IN FRONT OF LEFT REAR WHEEL. TOOK IT TO A MECHANIC. HE IMMEDIATELY TOOK PICTURES AND SAID ALTHOUGH THE CAR WAS OLDER (JUST TURNED 10 WITH 93,000 MILES), IT WAS FAR TOO YOUNG FOR SUCH SEVERE RUSTING. THE RUST GOES ALL THE WAY BACK TO THE GAS TANK. HE GAVE ME THE PICTURES AND SAID TO CONTACT GM. WHICH I DID. AFTER A WEEK OF BANTERING BACK AND FORTH WITH CUSTOMER CARE, MY CASE WAS SENT TO THE EXECUTIVE OFFICE CUSTOMER CARE FOLLOWING AN EMAIL I SENT TO MARY BARRA, CEO OF GM. THEY OFFERED A %15 DISCOUNT ON THE $1000 ESTIMATE OF REPAIR. I REFUSED THAT OFFER. THE DEALERSHIP WILL NOT LET ME DRIVE THE CAR OFF THEIR LOT BECAUSE OF THE SEVERE LEAK. I RECENTLY FOUND THAT ALL THE AREA DEALERSHIPS CARRY A FULL SUPPLY OF THE EXPENSIVE FUEL LINES FOR THE HHR.. I'M TOLD THAT THEY WHEN THEY CARRY SO MANY, IT MEANS THAT THERE IS A HIGH DEMAND FOR REPLACEMENT. MY CERTIFIED MECHANIC TOLD ME THAT DESIGN LOCATION OF THE FUEL LINES IS RESPONSIBLE FOR THE COLLECTION OF WATER AND SALT. THE FUEL LINES ARE UP AGAINST THE EXHAUST SYSTEM. THIS SEEMS TO BE A DANGEROUS FIRE HAZARD WHEN THE RUSTING LEADS TO GAS LEAKS. PLEASE HELP! THE CAR WAS PARKED AT THE TIME OF THE GAS LEAK WITH A PUDDLE OF GAS COLLECTION ABOUT THE SIZE OF A FRISBEE.
NHTSA ODI #10820996
142,000 miles · Jan 14, 2016
Fuel/propulsion System
WHILE ON VACATION, THE CAR HAD NOT BEEN STARTED IN 2 WEEKS. THE WEATHER HAD TURNED FROM WARM AND RAINY TO VERY COLD. AFTER GETTING BACK AND STARTING THE CAR, NOTICED A HEAVY FUEL SMELL AND THOUGHT THE EXHAUST WAS BURNING EXTRA RICH DUE TO THE COLD TEMPERATURE. GETTING OUT OF THE CAR TO WALK AROUND TO INSPECT THE EXHAUST NOTICE…
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WHILE ON VACATION, THE CAR HAD NOT BEEN STARTED IN 2 WEEKS. THE WEATHER HAD TURNED FROM WARM AND RAINY TO VERY COLD. AFTER GETTING BACK AND STARTING THE CAR, NOTICED A HEAVY FUEL SMELL AND THOUGHT THE EXHAUST WAS BURNING EXTRA RICH DUE TO THE COLD TEMPERATURE. GETTING OUT OF THE CAR TO WALK AROUND TO INSPECT THE EXHAUST NOTICED A STEADY DRIP FORMING A CIRCLE ON THE ASPHALT JUST IN FRONT OF THE REAR PASSENGER TIRE ON THE DRIVER'S SIDE. THE LOCATION OF THE LEAK SEEMS TO BE WHERE THE FUEL LINE BENDS UP AND INTO THE BODY CHANNEL. THE CAR WAS TAKEN TO A DEALER REPAIR SHOP THE NEXT MORNING WHERE IT HAS BEEN WAITING ON PARTS TO REPLACE THE RUSTED STEEL FUEL LINES BECAUSE THE CAR IS NOT SAFE TO DRIVE. WAS ADVISED THE HEAT SHIELD TO PROTECT THE FUEL LINE FROM THE NEARBY EXHAUST SYSTEM RETAINS MOISTURE AND LEADS TO THE LINES RUSTING AND PERFORATING. I DID NOT TAKE PICTURES, BUT I DON'T BELIEVE THIS AN ISOLATED ISSUE WITH THIS VEHICLE'S FUEL LINES AFTER CHECKING ONLINE FOR SIMILAR COMPLAINTS.
NHTSA ODI #10820234
Official recalls
5Apr 10, 2014
General Motors LLC (GM) is recalling certain model year 2005-2010 Chevrolet Cobalt, 2006-2011 Chevrolet HHR, 2007-2010 Pontiac G5, 2006-2010 Pontiac Solstice, 2003-2007 Saturn Ion, and 2007-2010 Saturn Sky vehicles. In the affected vehicles, the key can be removed from the ignition when the ignition is not in the "Off" position.
Consequence & remedy
Consequence: If the key can be removed from the ignition when the ignition is not in the "off" position, the vehicle could roll away: (a) for an automatic transmission, if the transmission is not in the "Park" position; or (b) for a manual transmission, if the parking brake is not engaged and the transmission is not in the "Reverse" position. This potential for rollaway increases the risk for a crash and occupant or pedestrian injuries.
Remedy: General Motors will notify owners, and for vehicles that were built with the defective ignition cylinder and have not previously had the ignition cylinder replaced with the redesigned part, dealers will replace the ignition cylinder and cut and, if necessary, re-learn two ignition/door keys for each vehicle. For vehicles that were built with the redesigned ignition cylinder or had the ignition cylinder replaced with the redesigned part, dealers will cut and, if necessary, re-learn two ignition/door keys for each vehicle. The recall began on April 18, 2014. Chevrolet owners may contact General Motors at 1-800-222-1020, Pontiac owners at 1-800-762-2737, and Saturn owners at 1-800-553-6000. General Motors' number for this recall is 14113 for the ignition lock cylinder and key replacement, and 14133 for only key replacements. Note: Until a vehicle has been remedied, owners and operators are advised that when exiting, to be sure that the vehicle is in "Park," or in the case of a manual transmission, that the vehicle is in the "Reverse" position and the parking brake is engaged.
Feb 10, 2014
This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.
Consequence & remedy
Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.
Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GMs recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.
Additional source detail variants (2)
Air Bags
This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.
Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.
Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GMs recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.
Electrical System:ignition:switch
This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.
Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.
Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GMs recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.
Sep 3, 2008
GM IS RECALLING 296,422 MY 2006-2008 CHEVROLET HHR VEHICLES FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 201, 'OCCUPANT PROTECTION IN INTERIOR IMPACT." THE DOOR ON THE STORAGE BIN IN THE TOP CENTER OF THE INSTRUMENT PANEL FAILED TO REMAIN CLOSED AS REQUIRED.
Consequence & remedy
Consequence: THIS STANDARD SPECIFIES PERFORMANCE REQUIREMENTS TO PROVIDE HEAD IMPACT PROTECTION FOR OCCUPANTS.
Remedy: A REDESIGNED LATCH WILL BE MADE AVAILABLE. THE RECALL BEGAN ON DECEMBER 23, 2008. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438, OR THROUGH THEIR WEBSITE AT <A HREF=HTTP://WWW.GMOWNERCENTER.COM>HTTP://WWW.GMOWNERCENTER.COM</A> .
Jan 30, 2008
GM IS RECALLING 181,516 MY 2006-2008 CHEVROLET HHR VEHICLES NOT EQUIPPED WITH OPTIONAL ROOF RAIL AIR BAGS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 201, 'OCCUPANT PROTECTION IN INTERIOR IMPACT.' IN TESTS, ONE OF THE UPPER INTERIOR OCCUPANT PROTECTION TEST POINTS EXCEEDED THE STANDARD'S REQUIREMENT.
Consequence & remedy
Consequence: THIS STANDARD SPECIFIES PERFORMANCE REQUIREMENTS TO PROVIDE HEAD IMPACT PROTECTION FOR OCCUPANTS.
Remedy: DEALERS WILL INSTALL AN ENERGY-ABSORBING PLASTIC PIECE TO THE HEADLINER TRIM. THE RECALL BEGAN ON APRIL 2, 2008. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438 OR THROUGH THEIR WEBSITE AT <A HREF=HTTP://WWW.GMOWNERCENTER.COM>HTTP://WWW.GMOWNERCENTER.COM</A> .
Oct 31, 2006
CERTAIN VEHICLES ORIGINALLY BUILT WITH CLOTH SEATS THAT WERE EQUIPPED WITH AN AUTOMATIC AIR BAG PASSENGER SENSING SYSTEM AND LATER REUPHOLSTERED WITH AFTERMARKET LEATHER SEAT COVER KITS ARE INVOLVED. TESTING HAS INDICATED THAT THE AFTERMARKET LEATHER SEAT COVERS CAN CAUSE THE PASSENGER SENSING SYSTEM TO MALFUNCTION.
Consequence & remedy
Consequence: IF THE PASSENGER SENSING SYSTEM MALFUNCTIONS, THE FRONT AIR BAG ON THE PASSENGER SIDE MAY BE DISABLED WHEN IT SHOULD BE ENABLED, OR ENABLED WHEN IT SHOULD BE DISABLED. IN EITHER CASE, IN THE EVENT OF A CRASH THAT REQUIRES AIR BAG DEPLOYMENT, A FRONT PASSENGER'S LEVEL OF INJURY MAY BE INCREASED.
Remedy: BECAUSE A REPLACEMENT LEATHER SEAT COVER THAT IS COMPATIBLE WITH THE PASSENGER SENSING SYSTEM IS NOT AVAILABLE, GENERAL MOTORS (GM) WILL REPURCHASE THESE VEHICLES IN ACCORDANCE WITH THE TERMS STATED IN GM'S LETTER TO OWNERS. THE RECALL BEGAN ON NOVEMBER 6, 2006. OWNERS SHOULD CONTACT GM AT 1-877-477-1022 TO BEGIN THE PROCESS OF REPURCHASING THEIR VEHICLE.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗