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2006 Chevrolet Hhr

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2006 Chevrolet Hhr do not stand out strongly from the model-year median of 565.5.

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When problems were reported

Mileage at the reported incident

843 reports with mileage · 163 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Steering. Review the 458 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 222 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 119 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

47 crash reports8 fire reports24 injury reports

Engine And Engine Cooling complaints

34 reports
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82,000 miles · Aug 24, 2009
Engine And Engine Cooling

THE EXHAUST CONE INSIDE THE FRONT FLANGE OF THE CONVERTER ASSEMBLY BROKE OFF CAUSING THE STAINLESS STEEL BELLOWS/VIBRATION DAMPER TO CRACK AND LEAK. THE LEAK AND CRACK CONTINUED TO GROW UNTIL I HAD CAUSE FOR CONCERN THAT THE WHOLE ASSEMBLY WOULD FAIL AND FALL DOWN TO THE ROAD BELOW AND CAUSE CONSIDERABLE DAMAGE OR LOSS OF CONTRO…

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THE EXHAUST CONE INSIDE THE FRONT FLANGE OF THE CONVERTER ASSEMBLY BROKE OFF CAUSING THE STAINLESS STEEL BELLOWS/VIBRATION DAMPER TO CRACK AND LEAK. THE LEAK AND CRACK CONTINUED TO GROW UNTIL I HAD CAUSE FOR CONCERN THAT THE WHOLE ASSEMBLY WOULD FAIL AND FALL DOWN TO THE ROAD BELOW AND CAUSE CONSIDERABLE DAMAGE OR LOSS OF CONTROL. I REPLACED THE UNIT MYSELF AT 82K MILES AFTER FIRST NOTICING THE PROBLEM AT THE 78K MILE MARK. *TR

NHTSA ODI #10281510

20,000 miles · Jul 14, 2009
Engine And Engine CoolingSteeringStructure

WE HAVE SEVERAL DEFECTS. AFTER NORMAL BRAKING A COUPLE OF TIMES THE CAR AND STEERING WHEEL BEGINS TO SHAKE AND SHIMMY. THE MORE YOU USE THE BRAKES AFTER THIS STARTS THE MORE VIOLENT THE SHIMMY BECOMES UNTIL WE HAVE TO STOP AND LET THE BRAKES COOL DOWN. THE DEALERSHIP REPLACED THE ROTORS ONCE BUT COULD OFFER NO EXPLANATION. WE…

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WE HAVE SEVERAL DEFECTS. AFTER NORMAL BRAKING A COUPLE OF TIMES THE CAR AND STEERING WHEEL BEGINS TO SHAKE AND SHIMMY. THE MORE YOU USE THE BRAKES AFTER THIS STARTS THE MORE VIOLENT THE SHIMMY BECOMES UNTIL WE HAVE TO STOP AND LET THE BRAKES COOL DOWN. THE DEALERSHIP REPLACED THE ROTORS ONCE BUT COULD OFFER NO EXPLANATION. WE CONTINUE TO BE PLAGUED BY THIS PROBLEM BUT NOW MY EXTENDED WARRANTY DOES NOT COVER BRAKES AND NO ONE KNOWS OR OWNS UP TO WHAT THE PROBLEM IS. THE OTHER ISSUE WE HAVE IS THE EXHAUST, SPECIFICALLY THE HEADER PIPE ATTACHED TO THE CATALYTIC CONVERTER WHICH CRACKED AT THE FLEX JOINT. THIS STARTED BACK WHEN WE FIRST EXPERIENCED THE BRAKE PROBLEMS, WE COMPLAINED TO THE SERVICE WRITER THAT THERE WAS A FUNNY SMELL AFTER DRIVING IT FOR A WHILE, HE LOOKED AT IT WHEN IT WAS UP ON THE RACK AND SAID THERE WASN'T ANYTHING WRONG, AS IT TURNED OUT THE SMELL CONTINUED GETTING WORSE WITH TIME UNTIL THE EXHAUST NOISE BECAME LOUD ENOUGH TO IDENTIFY AND THE FUMES WERE MAKING US NAUSEOUS AND GIVING US HEADACHES. THE MOON ROOF STARTED TO FALL APART SO NOW WE ARE UNABLE TO USE THAT, THE RADIO MAKES A LOUD POPPING NOISE , LOUD ENOUGH TO HURT YOUR EARS, THIS WAS ALSO WAVED OFF BY THE DEALERSHIP AS NOTHING. TO DATE NOTHING HAS BEEN DONE ABOUT THESE ISSUES. *TR

NHTSA ODI #10276809

13,456 miles · May 1, 2009
Engine And Engine CoolingPower TrainSteering

TL*THE CONTACT OWNS A 2006 CHEVROLET HHR. WHILE DRIVING APPROXIMATELY 75 MPH ON NORMAL ROAD CONDITIONS, THE TRACTION CONTROL SWITCH ACTIVATED. SUDDENLY, THE TRACTION CONTROL DISENGAGED WITHOUT ASSISTANCE. THERE WAS NO RESPONSE WHEN THE ACCELERATOR PEDAL WAS DEPRESSED. THE VEHICLE BEGAN TO IDLE EXCESSIVELY AND SURGED UNEXPECTE…

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TL*THE CONTACT OWNS A 2006 CHEVROLET HHR. WHILE DRIVING APPROXIMATELY 75 MPH ON NORMAL ROAD CONDITIONS, THE TRACTION CONTROL SWITCH ACTIVATED. SUDDENLY, THE TRACTION CONTROL DISENGAGED WITHOUT ASSISTANCE. THERE WAS NO RESPONSE WHEN THE ACCELERATOR PEDAL WAS DEPRESSED. THE VEHICLE BEGAN TO IDLE EXCESSIVELY AND SURGED UNEXPECTEDLY. IMMEDIATELY, THE VEHICLE WAS DRIVEN TO AN AUTHORIZED DEALER FOR INSPECTION, BUT THEY COULD NOT DUPLICATE THE FAILURE. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER ON THREE SEPARATE OCCASIONS FOR IDENTICAL FAILURES. THE REPAIRS CONSISTED OF INSTALLING A DATA RECORDER AND REPLACING THE BCM. IN ADDITION, THE STEERING COLUMN AND GEAR SHIFTER WERE REPLACED. THE VEHICLE WAS NOT BEING DRIVEN DUE TO THE SAFETY RISK INVOLVED. THE FAILURE MILEAGE WAS 13,456 AND CURRENT MILEAGE WAS 15,500.

NHTSA ODI #10267498

55,000 miles · Mar 6, 2009
Engine And Engine Cooling

TL*THE CONTACT OWNS A 2006 CHEVROLET HHR. THE CONTACT SMELLED A STRONG ODOR OF FUEL IN HIS VEHICLE. HE TOOK HIS VEHICLE TO A LOCAL REPAIR SHOP AND THE TECHNICIAN STATED THAT THE FLEX PIPE, WHICH CONNECTS TO THE CATALYTIC CONVERTER, FRACTURED. AS A CONSEQUENCE, CARBON MONOXIDE ENTERED THE VEHICLE. THE VEHICLE HAS NOT BEEN REP…

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TL*THE CONTACT OWNS A 2006 CHEVROLET HHR. THE CONTACT SMELLED A STRONG ODOR OF FUEL IN HIS VEHICLE. HE TOOK HIS VEHICLE TO A LOCAL REPAIR SHOP AND THE TECHNICIAN STATED THAT THE FLEX PIPE, WHICH CONNECTS TO THE CATALYTIC CONVERTER, FRACTURED. AS A CONSEQUENCE, CARBON MONOXIDE ENTERED THE VEHICLE. THE VEHICLE HAS NOT BEEN REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 55,000. UPDATED 3/24/09 *CN UPDATED 03/27/09.*JB

NHTSA ODI #10260937

46,290 miles · Jan 12, 2009
Engine And Engine Cooling

I PURCHASED A NEW 2006 HHR AND IT HAS BEEN A VERY DEPENDABLE CAR UNTIL NOW. I HAVE PURCHASED MANY NEW CARS AND IN TWO YEARS AND LESS THAN 50,000 MILES I HAVE NEVER HAD ANY EXHAUST PROBLEMS. WHY HAVE THE METAL SPIRAL TUBING EXHAUST PIPE THAT COME FROM THE MANIFOLD TO THE EXHAUST SYSTEM HAVE CRACKED. THE METAL SPIRAL TUBING APP…

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I PURCHASED A NEW 2006 HHR AND IT HAS BEEN A VERY DEPENDABLE CAR UNTIL NOW. I HAVE PURCHASED MANY NEW CARS AND IN TWO YEARS AND LESS THAN 50,000 MILES I HAVE NEVER HAD ANY EXHAUST PROBLEMS. WHY HAVE THE METAL SPIRAL TUBING EXHAUST PIPE THAT COME FROM THE MANIFOLD TO THE EXHAUST SYSTEM HAVE CRACKED. THE METAL SPIRAL TUBING APPEARS TO BE IN MINT CONDITION, BUT FOR SOME IRONIC REASON IT HAS A BREAK IN ONE OF THE SPIRALS CAUSING IT TO HAVE AN EXHAUST LEAK. I TOOK IT TO A MUFFLER SHOP AND THE GENTLEMEN EXPLAINED TO ME THAT HE HAS BEEN DOING EXHAUST SYSTEMS FOR YEARS AND HE HAD NEVER SEEN ANYTHING LIKE THIS. HE EXPLAINED TO ME THAT IT HAS TO BE A DEFECT IN THE METAL. I WOULD ATTACH PICTURES , BUT YOU DON'T HAVE AN ATTACHMENT OPTION AVAILABLE. CAN YOU HELP ME WITH THIS SITUATION. *TR

NHTSA ODI #10254692

43,800 miles · Oct 1, 2008
Engine And Engine CoolingSuspension

MY COOLANT GAUGE ON THE INSTRUMENT PANEL WOULD NOT WORK OCCASIONALLY BUT WOULD START WORKING AGAIN WITHIN MILES AND BEFORE I COULD GET IT TO THE DEALER. THEY LOOKED AT IT THE FIRST TIME AND SAID THERE WAS NOTHING THEY COULD DO UNLESS IT STOPPED WORKING COMPLETELY, THAT THEY HAD NO WAY OF FINDING OUT WHY IT WOULD STOP WORKING AND…

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MY COOLANT GAUGE ON THE INSTRUMENT PANEL WOULD NOT WORK OCCASIONALLY BUT WOULD START WORKING AGAIN WITHIN MILES AND BEFORE I COULD GET IT TO THE DEALER. THEY LOOKED AT IT THE FIRST TIME AND SAID THERE WAS NOTHING THEY COULD DO UNLESS IT STOPPED WORKING COMPLETELY, THAT THEY HAD NO WAY OF FINDING OUT WHY IT WOULD STOP WORKING AND THEN JUST START WORKING AGAIN. IT HAPPENED THE FIRST TIME AT ABOUT 15,00 MILES AND THEN AGAIN ABOUT EVERY 5,000 MILES FURTHER. IT STOPPED WORKING THE OTHER DAY AGAIN (EVERYTHING ELSE WORKED FINE ON THE PANEL AND NO PROBLEMS WITH THE HEAT/AIR, RADIATOR OR ANY OTHER COOLANT ISSUE) BUT THIS TIME IT MADE THE "CHECK ENGINE" LIGHT COME ON ALSO. I CALLED THE DEALER AND THEY SAID IT WAS BEST NOT TO DRIVE IT IN CASE THE ENGINE WOULD OVERHEAT SO I HAD IT TOWED TO THE SHOP. THEY FINALLY DIAGNOSED THE PROBLEM AS THE THERMOSTAT STICKING AND CHARGED ME THE FULL COST OF REPAIRS AND TOWING SINCE THE MILEAGE WAS NOW AT 43,800. I HAD BEEN HAVING THIS PROBLEM FOR 30,000 MILES BUT THEY COULD NEVER FIGURE OUT WHY. THE LAST TIME IT HAPPENED, MY AC WOULDN'T WORK. THEY SAID THAT THE AC COMPRESSOR WHICH COSTS $1300 TO REPLACE IS BROKEN BUT THAT THE PROBLEM WITH THE COOLANT GAUGE/THERMOSTAT HAD NOTHING TO DO WITH IT. IT JUST SEEMS VERY COINCIDENTAL THAT BOTH GO OUT AT THE SAME TIME. MY CAR HAS HAD OTHER PROBLEMS THAT I'VE NEVER HEARD ANYONE HAVING WITH A BRAND NEW CAR THAT IS LESS THAN 3 YEARS OLD. I WILL NEVER RECOMMEND ANYONE BY THIS YEAR/MODEL CAR. IT'S DANGEROUS DUE TO THE PROBLEMS THAT EVERYONE IS EXPERIENCING AND IN CONSTANT NEED OF REPAIR. MY NEXT ISSUE WITH MY CAR IS A NOISE THAT COMES AND GOES IN THE FRONT SUSPENSION. AGAIN, THIS PROBLEM COMES AND GOES AND THEY CAN NEVER FIGURE OUT THE PROBLEM BECAUSE IT WORKS GREAT WHEN THE DEALER HAS IT. I WOULD GET RID OF THIS CAR IF I COULD AFFORD TO. *TR

NHTSA ODI #10244169

50,000 miles · Jul 8, 2008
Engine And Engine Cooling

2006 HHR - 50,164 MILES - ENGINE AND DASH SHUT OFF WHILE DRIVING WITH NORMAL HIGHWAY/WEATHER CONDITIONS AND SPEEDS OF 65+ MPH AFTER HITTING BUMPS/TRANSITION POINTS OF PAVEMENT IN THE ROAD. THESE BUMPS ARE PAVEMENT THAT SOMETIMES BUCKLE IN THE SUMMER. THE CAR WOULD STILL HAVE STEERING AND BRAKES, BUT NO DASH LIGHTS OR TURN SIGNA…

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2006 HHR - 50,164 MILES - ENGINE AND DASH SHUT OFF WHILE DRIVING WITH NORMAL HIGHWAY/WEATHER CONDITIONS AND SPEEDS OF 65+ MPH AFTER HITTING BUMPS/TRANSITION POINTS OF PAVEMENT IN THE ROAD. THESE BUMPS ARE PAVEMENT THAT SOMETIMES BUCKLE IN THE SUMMER. THE CAR WOULD STILL HAVE STEERING AND BRAKES, BUT NO DASH LIGHTS OR TURN SIGNALS. NO DUMMY LIGHTS ILLUMINATED, NO WARNINGS CAME ON. THE HAZARDS WORKED FINE AND THE RADIO WAS STILL ON. THE CAR WOULD RESTART ON THE SHOULDER OF THE TOLLWAY BUT HE FIRST INCIDENT CAUSED THE TRANSMISSION TO SHIFT HARD AND ALMOST SHUT THE CAR OFF WHEN COMING TO A STOP. THE CAR WAS DRIVEN TO ITS DESTINATION AND SHUT OFF. UPON THE NEXT RESTART WHICH WAS APPROXIMATELY AN HOUR LATER, THE CAR SHIFTED FINE. THE LOCAL CHEVY DEALER TOOK THE HHR IN AND PERFORMED MANY DIAGNOSTIC TESTS AND CHECKED NUMEROUS ELECTRICAL CONNECTORS AND ALL WAS FINE. THE VERY NEXT WEEK, DURING A POURING RAIN, THE CAR AGAIN SHUT OFF AFTER GOING OVER A BUMP ON THE TOLLWAY. AGAIN, NO DASH LIGHTS CAME ON, THE DASH SHUT COMPLETELY OFF, THE ENGINE SHUT OFF, AND THE WIPERS STOPPED, ALL WHILE TRAVELING AT HIGHWAY SPEEDS IN A THUNDERSTORM. THE CAR WAS AGAIN PULLED SAFELY TO THE SIDE OF THE ROAD AND RESTARTED. A MILE OR TWO DOWN THE ROAD, THE SAME THING HAPPENED AGAIN. THE CAR WAS AGAIN PULLED TO THE SIDE OF THE ROAD IN RUSH HOUR TRAFFIC AND DURING A THUNDERSTORM! THE CAR WAS ONCE AGAIN RESTARTED AND ABLE TO GET OFF THE TOLLWAY. CALLS WERE PLACED TO TWO DIFFERENT CHEVROLET DEALERS IN THE AREA - ONE HAD NO POWER BECAUSE OF THE STORM, AND THE OTHERS SERVICE DEPARTMENT HAD JUST CLOSED. THE REST OF THE DRIVE HOME WAS DONE ON SECONDARY ROADS AT SLOWER SPEEDS AND PLENTY OF SHOULDERS TO PULL OFF ONTO. THIS CAR IS DRIVEN DAILY 60+ MILES ON THE ILLINOIS TOLLWAY. *TR

NHTSA ODI #10233589

30,000 miles · Jun 4, 2008
Electrical SystemEngine And Engine CoolingLatches/locks/linkages

TL*THE CONTACT OWNS A 2006 CHEVROLET HHR. WHILE DRIVING 20 MPH OVER A HOLE OR DIP IN THE ROAD, THE ENTIRE VEHICLE STALLED AND SHUT OFF. THE WEATHER WAS NOT A FACTOR. THE STALLING OCCURRED AT LEAST THREE TIMES WITHIN ONE WEEK. THE VEHICLE CANNOT BE RESTARTED ONCE IT SHUT OFF. THERE WERE NO WARNING INDICATORS PRIOR TO THE FAI…

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TL*THE CONTACT OWNS A 2006 CHEVROLET HHR. WHILE DRIVING 20 MPH OVER A HOLE OR DIP IN THE ROAD, THE ENTIRE VEHICLE STALLED AND SHUT OFF. THE WEATHER WAS NOT A FACTOR. THE STALLING OCCURRED AT LEAST THREE TIMES WITHIN ONE WEEK. THE VEHICLE CANNOT BE RESTARTED ONCE IT SHUT OFF. THERE WERE NO WARNING INDICATORS PRIOR TO THE FAILURE. THE DEALER DOES NOT KNOW THE CAUSE OF THE FAILURE OR THE REMEDY. THE FAILURE MILEAGE WAS 53,000. THE CONSUMER STATED THE VEHICLE WAS HAVING SEVERAL ISSUES WITH THE CAM SENSOR, WHEELS, A BROKEN HUB BEARING, BENT ROTORS AND AN ISSUE WITH REMOVING THE KEY FROM THE IGNITION, DUE TO THE SHIFT CABLE NOT STAYING SECURED. THE CHECK ENGINE LIGHT ILLUMINATED, THE INSIDE DRIVER DOOR HANDLE WOULD NOT OPEN THE DOOR, THE PASSENGER SIDE BACK WOULD NOT STAY SECURED. UPDATED 06/25/08

NHTSA ODI #10229961

19,500 miles · May 5, 2008
Engine And Engine Cooling

IN APRIL 2007 MY CHECK ENGINE LIGHT CAME ON. I BROUGHT IT TO THE DEALER TO HAVE IT CHECKED OUT AND THEY ADVISED ME IT WAS A BAD SENSOR AND CHANGED IT. THIS HAPPENED SEVERAL MORE TIME OVER THE NEXT FEW MONTHS EVERY TIME THE SENSOR WAS CHANGED. PROBLEM PERSISTED AGAIN IN JAN 08 CAR IS BACK AT THE DEALER AGAIN 5TH TIME FOR CHECK E…

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IN APRIL 2007 MY CHECK ENGINE LIGHT CAME ON. I BROUGHT IT TO THE DEALER TO HAVE IT CHECKED OUT AND THEY ADVISED ME IT WAS A BAD SENSOR AND CHANGED IT. THIS HAPPENED SEVERAL MORE TIME OVER THE NEXT FEW MONTHS EVERY TIME THE SENSOR WAS CHANGED. PROBLEM PERSISTED AGAIN IN JAN 08 CAR IS BACK AT THE DEALER AGAIN 5TH TIME FOR CHECK ENGINE LIGHT THIS TIME I WAS ADVISED WHEN DOING THE DIAGNOSTIC CHECK THEY GOT A CODE FOR A MISS. THE MECHANICS COULD NOT FIGURE OUT WHAT WAS CAUSING THIS CODE TO COME UP. THE DEALER CONTACTED CHEVY'S TECHNICAL HELP DEPT AND DID A THOROUGH DIAGNOSTIC CHECK TO FIND OUT THAT THE MISS WAS CAUSED BY ONE OF THE HEADS GOING BAD...... THE CAR HAD ROUGHLY 15,000 MILES ON IT AND THE MOTOR HAD TO BE PULLED AND REPAIRED. MY CAR RAN GREAT FOR A WHILE AFTER IT WAS REPAIRED. NOW 3 MONTHS LATER AND 19,300 MILES ON THE CAR IT STARTED SPUTTERING AND THE CHECK ENGINE LIGHT IS BACK ON AGAIN! I HAVE NEVER HAD SO MANY ISSUES WITH ANY OF THE 4 OTHER CHEVY'S I HAVE HAD. I FEEL THIS CAR IS A LEMON AND A DANGER TO DRIVE. *TR

NHTSA ODI #10226694

3,500 miles · Jan 29, 2008
Engine And Engine Cooling

WE HAVE OWNED THE CAR FOR NOT EVEN TWO YEARS, AND SO FAR WE HAD TO FIX THE SUSPENTION, AND LAST WEEK THE ENGINE BLEW. THE DEALER HAS HAD IT FOR ALMOST A WEEK AND A HALF. THE CANT EVEN EXPLAIN TO ME WHAT HAPPEND AND WHY. THE CAR ONLY HAS 35000 MILES. I DONT EVEN WANT TO KNOW WHAT MORE PROBLEMS ARE COMING. I AM NOW STUCK WITH…

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WE HAVE OWNED THE CAR FOR NOT EVEN TWO YEARS, AND SO FAR WE HAD TO FIX THE SUSPENTION, AND LAST WEEK THE ENGINE BLEW. THE DEALER HAS HAD IT FOR ALMOST A WEEK AND A HALF. THE CANT EVEN EXPLAIN TO ME WHAT HAPPEND AND WHY. THE CAR ONLY HAS 35000 MILES. I DONT EVEN WANT TO KNOW WHAT MORE PROBLEMS ARE COMING. I AM NOW STUCK WITH AND UNSAFE AND UNRELIABLE CAR. A LEMON. *CN

NHTSA ODI #10216350

Official recalls

5

14V171000 · Electrical System:ignition

Apr 10, 2014

General Motors LLC (GM) is recalling certain model year 2005-2010 Chevrolet Cobalt, 2006-2011 Chevrolet HHR, 2007-2010 Pontiac G5, 2006-2010 Pontiac Solstice, 2003-2007 Saturn Ion, and 2007-2010 Saturn Sky vehicles. In the affected vehicles, the key can be removed from the ignition when the ignition is not in the "Off" position.

Consequence & remedy

Consequence: If the key can be removed from the ignition when the ignition is not in the "off" position, the vehicle could roll away: (a) for an automatic transmission, if the transmission is not in the "Park" position; or (b) for a manual transmission, if the parking brake is not engaged and the transmission is not in the "Reverse" position. This potential for rollaway increases the risk for a crash and occupant or pedestrian injuries.

Remedy: General Motors will notify owners, and for vehicles that were built with the defective ignition cylinder and have not previously had the ignition cylinder replaced with the redesigned part, dealers will replace the ignition cylinder and cut and, if necessary, re-learn two ignition/door keys for each vehicle. For vehicles that were built with the redesigned ignition cylinder or had the ignition cylinder replaced with the redesigned part, dealers will cut and, if necessary, re-learn two ignition/door keys for each vehicle. The recall began on April 18, 2014. Chevrolet owners may contact General Motors at 1-800-222-1020, Pontiac owners at 1-800-762-2737, and Saturn owners at 1-800-553-6000. General Motors' number for this recall is 14113 for the ignition lock cylinder and key replacement, and 14133 for only key replacements. Note: Until a vehicle has been remedied, owners and operators are advised that when exiting, to be sure that the vehicle is in "Park," or in the case of a manual transmission, that the vehicle is in the "Reverse" position and the parking brake is engaged.

14V047000 · Air Bags; Electrical System:ignition:switch

Feb 10, 2014

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence & remedy

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

Additional source detail variants (2)

Air Bags

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

Electrical System:ignition:switch

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

08V444000 · Latches/locks/linkages:doors:latch

Sep 3, 2008

GM IS RECALLING 296,422 MY 2006-2008 CHEVROLET HHR VEHICLES FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 201, 'OCCUPANT PROTECTION IN INTERIOR IMPACT." THE DOOR ON THE STORAGE BIN IN THE TOP CENTER OF THE INSTRUMENT PANEL FAILED TO REMAIN CLOSED AS REQUIRED.

Consequence & remedy

Consequence: THIS STANDARD SPECIFIES PERFORMANCE REQUIREMENTS TO PROVIDE HEAD IMPACT PROTECTION FOR OCCUPANTS.

Remedy: A REDESIGNED LATCH WILL BE MADE AVAILABLE. THE RECALL BEGAN ON DECEMBER 23, 2008. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438, OR THROUGH THEIR WEBSITE AT <A HREF=HTTP://WWW.GMOWNERCENTER.COM>HTTP://WWW.GMOWNERCENTER.COM</A> .

08V046000 · Air Bags

Jan 30, 2008

GM IS RECALLING 181,516 MY 2006-2008 CHEVROLET HHR VEHICLES NOT EQUIPPED WITH OPTIONAL ROOF RAIL AIR BAGS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 201, 'OCCUPANT PROTECTION IN INTERIOR IMPACT.' IN TESTS, ONE OF THE UPPER INTERIOR OCCUPANT PROTECTION TEST POINTS EXCEEDED THE STANDARD'S REQUIREMENT.

Consequence & remedy

Consequence: THIS STANDARD SPECIFIES PERFORMANCE REQUIREMENTS TO PROVIDE HEAD IMPACT PROTECTION FOR OCCUPANTS.

Remedy: DEALERS WILL INSTALL AN ENERGY-ABSORBING PLASTIC PIECE TO THE HEADLINER TRIM. THE RECALL BEGAN ON APRIL 2, 2008. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438 OR THROUGH THEIR WEBSITE AT <A HREF=HTTP://WWW.GMOWNERCENTER.COM>HTTP://WWW.GMOWNERCENTER.COM</A> .

06V417000 · Air Bags:frontal

Oct 31, 2006

CERTAIN VEHICLES ORIGINALLY BUILT WITH CLOTH SEATS THAT WERE EQUIPPED WITH AN AUTOMATIC AIR BAG PASSENGER SENSING SYSTEM AND LATER REUPHOLSTERED WITH AFTERMARKET LEATHER SEAT COVER KITS ARE INVOLVED. TESTING HAS INDICATED THAT THE AFTERMARKET LEATHER SEAT COVERS CAN CAUSE THE PASSENGER SENSING SYSTEM TO MALFUNCTION.

Consequence & remedy

Consequence: IF THE PASSENGER SENSING SYSTEM MALFUNCTIONS, THE FRONT AIR BAG ON THE PASSENGER SIDE MAY BE DISABLED WHEN IT SHOULD BE ENABLED, OR ENABLED WHEN IT SHOULD BE DISABLED. IN EITHER CASE, IN THE EVENT OF A CRASH THAT REQUIRES AIR BAG DEPLOYMENT, A FRONT PASSENGER'S LEVEL OF INJURY MAY BE INCREASED.

Remedy: BECAUSE A REPLACEMENT LEATHER SEAT COVER THAT IS COMPATIBLE WITH THE PASSENGER SENSING SYSTEM IS NOT AVAILABLE, GENERAL MOTORS (GM) WILL REPURCHASE THESE VEHICLES IN ACCORDANCE WITH THE TERMS STATED IN GM'S LETTER TO OWNERS. THE RECALL BEGAN ON NOVEMBER 6, 2006. OWNERS SHOULD CONTACT GM AT 1-877-477-1022 TO BEGIN THE PROCESS OF REPURCHASING THEIR VEHICLE.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.