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2005 Chevrolet Cobalt

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

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When problems were reported

Mileage at the reported incident

1,407 reports with mileage · 242 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Steering. Review the 1,143 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 323 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 99 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

97 crash reports12 fire reports57 injury reports

What owners actually said

1,649 reports
10,000 miles · May 3, 2007
Power Train

WHEN TRAVELING IN ANY GEAR IN MY BONE STOCK 2005 CHEVY COBALT 2.2 COUPE, IF I ATTEMPT TO ACCELERATE QUICKLY THE CLUTCH SLIPS AND THE CAR WONT ACCELERATE AT ALL. IT FEELS LIKE THE PRESSURE PLATE DOESN'T APPLY ENOUGH PRESSURE TO HOLD THE DISC. IT HAS ALMOST CAUSED ME TO BE REAR ENDED A COUPLE OF TIMES NOW. THE CAR HAS A LITTLE …

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WHEN TRAVELING IN ANY GEAR IN MY BONE STOCK 2005 CHEVY COBALT 2.2 COUPE, IF I ATTEMPT TO ACCELERATE QUICKLY THE CLUTCH SLIPS AND THE CAR WONT ACCELERATE AT ALL. IT FEELS LIKE THE PRESSURE PLATE DOESN'T APPLY ENOUGH PRESSURE TO HOLD THE DISC. IT HAS ALMOST CAUSED ME TO BE REAR ENDED A COUPLE OF TIMES NOW. THE CAR HAS A LITTLE OVER 20,000 MILES ON IT SO IT'S STILL FAIRLY NEW AND I AM NOT A FIRST TIMER DRIVING A MANUAL. ALL OF MY VEHICLES HAVE HAD MANUAL TRANSMISSIONS. I DRIVE THE CAR IN A NORMAL FASHION, I DON'T ABUSE IT. THE CLUTCH ASSEMBLY SHOULD NOT BE FAILING ON SUCH A NEW VEHICLE. *TR

NHTSA ODI #10189659

27,000 miles · Apr 25, 2007
Electrical SystemEngine And Engine Cooling

MY 2005 CHEVY COBALT SEDAN RANDOMLY SHUTS OFF WHILE DRIVING. SO FAR IT HAS HAPPENED ABOUT 6 TIMES. THE FIRST TIME WAS A FEW MONTHS AGO. I WAS DRIVING AT A SPEED OF ABOUT 30MPH MAKING A LEFT TURN CROSSING A VERY BUSY LANE OF ONCOMING TRAFFIC WHEN THE CAR JUST SHUT OFF. THE RADIO WAS STILL ON BUT IF I PRESSED ON THE GAS, NOTH…

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MY 2005 CHEVY COBALT SEDAN RANDOMLY SHUTS OFF WHILE DRIVING. SO FAR IT HAS HAPPENED ABOUT 6 TIMES. THE FIRST TIME WAS A FEW MONTHS AGO. I WAS DRIVING AT A SPEED OF ABOUT 30MPH MAKING A LEFT TURN CROSSING A VERY BUSY LANE OF ONCOMING TRAFFIC WHEN THE CAR JUST SHUT OFF. THE RADIO WAS STILL ON BUT IF I PRESSED ON THE GAS, NOTHING. I HAD TO PUT THE CAR IN PARK, SHUT OFF THE IGNITION AND THEN RESTART IT. IT IMMEDIATELY STARTED BACK UP. I CALLED THE DEALERSHIP RIGHT AWAY AND WAS TOLD THAT BECAUSE NO WARNING LIGHTS CAME ON THEY WOULDN'T BE ABLE TO TRACE THE PROBLEM AND HOPEFULLY IT WAS A ONE TIME THING. WELL THEN ABOUT A MONTH LATER IT HAPPENED AGAIN. THE DEALERSHIP TOLD ME TO WAIT ABOUT A WEEK AND CALL BACK, WELL WITHIN A WEEK IT HAPPENED AGAIN SO I CALLED AND TOLD THEM I WAS BRINGING IT TO THEM. WHEN I BROUGHT THE CAR IN THEY INSTALLED A FLIGHT RECORDER AND SENT ME ON MY WAY. ABOUT A WEEK LATER THE CAR SHUT OFF AGAIN SO I PRESSED THE BUTTON ON THE FLIGHT RECORDER AND BROUGHT IT BACK TO THE DEALERSHIP. THE MECHANICS INFORMED ME THAT THE FLIGHT RECORDER DID NOT WORK BECAUSE THEY FORGOT TO PUT SOMETHING ELSE ON MY CAR AT THE TIME OF THE INSTALLATION IN ORDER TO MAKE THE RECORDER WORK AND WANTED ME TO BRING THE CAR BACK TO HAVE THE RECORDER RE-INSTALLED. I REFUSED AND TOLD THEM I WOULD BRING THE CAR BACK BUT THEY NEEDED TO KEEP IT UNTIL THEY FIGURED OUT THE PROBLEM. ON MY WAY BACK TO THE DEALERSHIP THE CAR SHUT OFF AGAIN WHILE GOING 65MPH ON THE HIGHWAY. THE DEALERSHIP HAD THE CAR FOR ABOUT A WEEK AND CLAIMED IT WAS FIXED FOR SURE. THEY SAID THEY FOUND THE PROBLEM AND REPLACED THE IGNITION SWITCH AND POWER TRAIN RELAY. WELL I HAVE NOW HAD MY CAR BACK FOR TWO WEEKS AND AS OF LAST NIGHT IT HAPPENED AGAIN. I CALLED THE DEALERSHIP AND TOLD THEM TO HAVE THE CAR TOWED BECAUSE I REFUSE TO DRIVE IT. AT THIS POINT I DO NOT WANT THE CAR AND HAVE NO FAITH IN THEM REPAIRING IT. THE CAR SHOULD BE RECALLED BEFORE THERE IS A FATALITY. *TR

NHTSA ODI #10188848

24,000 miles · Apr 24, 2007
Electrical System

MY 2005 CHEVY COBALT HAS SHUT OFF 3 TIMES WHILE DRIVING ON THE EXPRESSWAY. THE CAR ACTS JUST LIKE YOU TURN OFF THE IGNITION WHILE YOU ARE IN THE DRIVEWAY, EXCEPT YOU ARE DRIVING 70 MPH AND THERE IS TRAFFIC ALL AROUND YOU. WHEN WE PULL OVER AND PARK THE CAR, THE CAR STARTS RIGHT BACK UP AND DRIVES FINE. THERE HAVE BEEN NO OBVI…

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MY 2005 CHEVY COBALT HAS SHUT OFF 3 TIMES WHILE DRIVING ON THE EXPRESSWAY. THE CAR ACTS JUST LIKE YOU TURN OFF THE IGNITION WHILE YOU ARE IN THE DRIVEWAY, EXCEPT YOU ARE DRIVING 70 MPH AND THERE IS TRAFFIC ALL AROUND YOU. WHEN WE PULL OVER AND PARK THE CAR, THE CAR STARTS RIGHT BACK UP AND DRIVES FINE. THERE HAVE BEEN NO OBVIOUS WARNING SIGNS INDICATING THAT SOMETHING IS GOING TO HAPPEN. THE FIRST FAILURE WAS WHEN MY WIFE WAS DRIVING THE CAR FOR ABOUT 45 MINUTES. SHE TOLD ME THAT THE COBALT TURNED OFF WHILE SHE WAS DRIVING AND HAD TO PULL OVER AND TURN IT BACK ON. SHE WAS DRIVING AT 75 MPH AND DID NOT HAVE CRUISE CONTROL ON. THE SECOND TIME I WAS DRIVING THE COBALT WITH HER AS A PASSENGER. WE WERE DRIVING AT 75 MPH FOR ABOUT 40 MINUTES WHEN THE CAR TURNED OFF. WE MADE AN APPOINTMENT WITH THE DEALERSHIP AND TOLD THEM ABOUT IT. THE DEALERSHIP REPLACED THE DEFROSTER SWITCH AND UPDATED THE COMPUTER. THE THIRD TIME I WAS DRIVING WITH MY WIFE. WE WERE DRIVING AT 75 MPH WITH CRUISE ON A REALLY STRAIGHT STRETCH OF HIGHWAY. I WAS NOT TOUCHING ANYTHING AND WAS TALKING TO MY WIFE WHEN THE CAR TURNED OFF. I PULLED OVER AND IMMEDIATELY CALLED THE DEALERSHIP. THE DEALERSHIP DROVE THE CAR FOR 40-45 MILES AND CHECKED THE COMPUTER. THEY TOLD US THAT THEY SAW NO CODES AND COULD NOT DUPLICATE THE PROBLEM. THEY GAVE US THE GM CUSTOMER SERVICE NUMBER AND I THEM REGARDING THIS SAFETY CONCERN. GM TOLD ME TO TAKE IT TO ANOTHER DEALERSHIP FOR THEM TO LOOK AT IT TO SEE IF THEY COULD DUPLICATE THE PROBLEM. THIS DEALERSHIP ONLY DROVE THE CAR 8 MILES AND TOLD US THAT THEY DID NOT HAVE TIME TO SPEND DRIVING THE VEHICLE LONGER. I CALLED GM AGAIN, THE ADM OF THE AREA PASSED ON TO US THAT, SINCE THE PROBLEM CANNOT BE DUPLICATED, THE ONLY THINGS THAT WE CAN DO IS TO 1) ATTACH A FLIGHT RECORDER TO THE VEHICLE AND CONTINUE DRIVING IT IN HOPES THAT THIS PROBLEM CONTINUES AND WE CAN CATCH IT WITH THE FLIGHT RECORDER OR 2) TAKE A SERVICE MAN ON A ROAD TRIP TO SEE IF THE PROBLEM DUPLICATES. *JB

NHTSA ODI #10188772

50,000 miles · Apr 18, 2007
Steering

TL*THE CONTACT OWNS A 2005 CHEVROLET COBALT. WHILE DRIVING 70 MPH, THE CONTACT HEARD A BELL RING AND THE POWER STEERING INDICATOR LIGHT ILLUMINATED. THE VEHICLE'S POWER STEERING FAILED. HE HAD TO SHUT OFF THE IGNITION SO THE INDICATOR LIGHT WOULD DIM. AFTER TURNING ON THE IGNITION, THE POWER STEERING RESUMED AND THE LIGHT DI…

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TL*THE CONTACT OWNS A 2005 CHEVROLET COBALT. WHILE DRIVING 70 MPH, THE CONTACT HEARD A BELL RING AND THE POWER STEERING INDICATOR LIGHT ILLUMINATED. THE VEHICLE'S POWER STEERING FAILED. HE HAD TO SHUT OFF THE IGNITION SO THE INDICATOR LIGHT WOULD DIM. AFTER TURNING ON THE IGNITION, THE POWER STEERING RESUMED AND THE LIGHT DIMMED. THE DEALER TOLD THE CONTACT TO BRING THE VEHICLE IN FOR A DIAGNOSIS. AFTER RESEARCHING THE NHTSA WEBSITE, THE CONTACT BELIEVES THAT THE POWER STEERING PUMP NEEDS TO BE REPLACED. THE VIN WAS UNKNOWN. THE CURRENT AND FAILURE MILEAGES WERE 50,000.

NHTSA ODI #10188993

8,000 miles · Mar 27, 2007
Structure

TL* - THE CONTACT OWNS A 2005 CHEVROLET 2005 COBALT. THE CONTACT RECEIVED RECALL 07V014000 FOR THE STRUCTURE. THE DEALER STATED IT WOULD TAKE TWO WEEKS FOR THE PART TO COME IN. THE CURRENT MILEAGE WAS 8,000. THE CONTACT HAD NOT EXPERIENCED ANY PROBLEMS. *AK

NHTSA ODI #10186270

Mileage unknown · Mar 26, 2007
Service Brakes, HydraulicCrash

2005 CHEVY COBALT WITH BRAKE FAILURE CUSTOMER STATES THAT HER BRAKES DIDN'T WORK WHEN APPLIED AFTER TRAVELING 30+ MINUTES A SPEED OF 55+ MILES WHICH RESULTED IN TOTALING HER CAR AND THE CAR SHE HIT**CC *JB

NHTSA ODI #10186862

Mileage unknown · Mar 26, 2007
Exterior LightingStructure

TL*- THE CONTACT RECEIVED TWO RECALLS 04560000 CONCERNING EXTERIR LIGHTING:HEADLIGHTS AND 07V014000 CONCERNING STRUCTURE ON THE 2005 CHEVROLET COBALT IN AUGUST 2006. HE MADE THREE ATTEMPTS TO GET THE VEHICLE REPAIRED. THE DEALER WILL NOT GIVE HIM A LOANER VEHICLE FOR THE DAY AND/OR WILL NOT GIVE HIM A RIDE TO WORK. THE CU…

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TL*- THE CONTACT RECEIVED TWO RECALLS 04560000 CONCERNING EXTERIR LIGHTING:HEADLIGHTS AND 07V014000 CONCERNING STRUCTURE ON THE 2005 CHEVROLET COBALT IN AUGUST 2006. HE MADE THREE ATTEMPTS TO GET THE VEHICLE REPAIRED. THE DEALER WILL NOT GIVE HIM A LOANER VEHICLE FOR THE DAY AND/OR WILL NOT GIVE HIM A RIDE TO WORK. THE CURRENT MILEAGE WAS 45,000. THERE HAD BEEN NO FAILURES TO DATE.*AK

NHTSA ODI #10186213

17,728 miles · Mar 18, 2007
SteeringCrashInjury

2005 CHEVY COBALT. WHILE DRIVING 55MPH, HEADING INTO A RIGHT HAND CURVE, MOTOR SHUT OFF AND STEERING COLUMN LOCKED CAUSING CRASH. CAR SENT TO DEALER TO INVESTIGATE ISSUE AND REPAIR COLISON DAMAGE. THEY STATE THAT NO ERROR CODES SO ACCIDENT MUST HAVE BEEN MY FAULT. I CONTACT MANUFACTURER AND AM TOLD, DEALER FOUND NO ISSUE, AN…

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2005 CHEVY COBALT. WHILE DRIVING 55MPH, HEADING INTO A RIGHT HAND CURVE, MOTOR SHUT OFF AND STEERING COLUMN LOCKED CAUSING CRASH. CAR SENT TO DEALER TO INVESTIGATE ISSUE AND REPAIR COLISON DAMAGE. THEY STATE THAT NO ERROR CODES SO ACCIDENT MUST HAVE BEEN MY FAULT. I CONTACT MANUFACTURER AND AM TOLD, DEALER FOUND NO ISSUE, AND THEY DONT KNOW OF ANY OTHER SIMILAR ISSUES WITH COBALTS. I REQUEST A SAFETY REVIEW DUE TO MULTIPLE INSTANCES THAT HAVE BEEN FOUND ONLINE, AND AM DENIED. EXPLAIN TO DEALER THAT INSTANCES EXCEDE VIRGINIA STATE LEMON LAW, AND THEY ARE NOT COOPERATIVE. SEEKING LEGAL COUCIL.

NHTSA ODI #10185470

82,106 miles · Mar 16, 2007
Steering

I OWN A 2005 CHEVROLET COBALT AND HAVE HAD SEVERAL PROBLEMS WITH IT. SOME AREN'T LIFE THREATENING (LIKE THE POWER WINDOWS NOT WORKING AND THE BRAKE LIGHT FLASHING), BUT I'VE HAD A MAF SENSOR SHORT WHICH CAUSED THE CAR TO STOP RUNNING WHILE I WAS DOING 60-65 MPH AND THE STEERING LOCKED UP. FORTUNATELY, THE CAR STARTED BACK UP. I'…

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I OWN A 2005 CHEVROLET COBALT AND HAVE HAD SEVERAL PROBLEMS WITH IT. SOME AREN'T LIFE THREATENING (LIKE THE POWER WINDOWS NOT WORKING AND THE BRAKE LIGHT FLASHING), BUT I'VE HAD A MAF SENSOR SHORT WHICH CAUSED THE CAR TO STOP RUNNING WHILE I WAS DOING 60-65 MPH AND THE STEERING LOCKED UP. FORTUNATELY, THE CAR STARTED BACK UP. I'VE RECENTLY DEALT WITH ANOTHER STEERING ISSUE. I WAS DRIVING DOWN AN UNEVEN/BUMPY ROAD AND A "POWER STEERING" MESSAGE CAME UP ON THE INFORMATION PANEL AND THE SPEEDOMETER WENT OUT. THE STEERING BECAME VERY MUSHY AND IT WAS DIFFICULT TO CONTROL THE CAR. I'VE ALSO DEALT WITH THE CAR NOT STARTING AND THE CAB FILLING WITH GAS FUMES. THERE HAS BEEN HESITATION/LOSS OF POWER WHEN THE A/C IS ON, WHICH MAKES IT UNSAFE TO PULL OUT IN TRAFFIC OR BLIND CURVES. THE DEALERSHIP HAS BEEN VERY PROFESSIONAL AND HAVE CORRECTED WHAT PROBLEMS HAVE ARISED, BUT I HAVE LOST CONFIDENCE DRIVING THE CAR AND NO LONGER FEEL SAFE.

NHTSA ODI #10185360

49,900 miles · Feb 15, 2007
Air BagsService Brakes, HydraulicCrash

AFTER DRIVING FOR 30 MINUTES AT A SPEED OF 55-60 MPH ON THE INTERSTATE, I WAS ON THE OFF RAMP MERGING FROM ONE INTERSTATE TO ANOTHER, WHEN THE CARS AHEAD OF ME STARTING SLOWING DOWN. I APPLIED A SUDDEN PRESSURE TO THE BRAKES TO SLOW DOWN ALSO; HOWEVER, THE BRAKE PEDAL WENT SOFT AND THEN IT SEEMED LIKE THE BRAKES LOCKED, BUT DI…

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AFTER DRIVING FOR 30 MINUTES AT A SPEED OF 55-60 MPH ON THE INTERSTATE, I WAS ON THE OFF RAMP MERGING FROM ONE INTERSTATE TO ANOTHER, WHEN THE CARS AHEAD OF ME STARTING SLOWING DOWN. I APPLIED A SUDDEN PRESSURE TO THE BRAKES TO SLOW DOWN ALSO; HOWEVER, THE BRAKE PEDAL WENT SOFT AND THEN IT SEEMED LIKE THE BRAKES LOCKED, BUT DID NOT SLOW DOWN. THE CAR MADE A SUDDEN JOLT TO THE RIGHT BRINGING ME INTO THE ON COMING TRAFFIC IN THE NEXT LANE. THIS RESULTED IN A COLLISION WITH ANOTHER CAR. RESULTING IN A TOTAL LOSS TO THE COBALT. THE AIR BAGS DID NOT DEPLOY EVENTHOUGH THE FRONT END OF THE CAR WAS DESTROYED. *NM

NHTSA ODI #10182714

Official recalls

5

14V171000 · Electrical System:ignition

Apr 10, 2014

General Motors LLC (GM) is recalling certain model year 2005-2010 Chevrolet Cobalt, 2006-2011 Chevrolet HHR, 2007-2010 Pontiac G5, 2006-2010 Pontiac Solstice, 2003-2007 Saturn Ion, and 2007-2010 Saturn Sky vehicles. In the affected vehicles, the key can be removed from the ignition when the ignition is not in the "Off" position.

Consequence & remedy

Consequence: If the key can be removed from the ignition when the ignition is not in the "off" position, the vehicle could roll away: (a) for an automatic transmission, if the transmission is not in the "Park" position; or (b) for a manual transmission, if the parking brake is not engaged and the transmission is not in the "Reverse" position. This potential for rollaway increases the risk for a crash and occupant or pedestrian injuries.

Remedy: General Motors will notify owners, and for vehicles that were built with the defective ignition cylinder and have not previously had the ignition cylinder replaced with the redesigned part, dealers will replace the ignition cylinder and cut and, if necessary, re-learn two ignition/door keys for each vehicle. For vehicles that were built with the redesigned ignition cylinder or had the ignition cylinder replaced with the redesigned part, dealers will cut and, if necessary, re-learn two ignition/door keys for each vehicle. The recall began on April 18, 2014. Chevrolet owners may contact General Motors at 1-800-222-1020, Pontiac owners at 1-800-762-2737, and Saturn owners at 1-800-553-6000. General Motors' number for this recall is 14113 for the ignition lock cylinder and key replacement, and 14133 for only key replacements. Note: Until a vehicle has been remedied, owners and operators are advised that when exiting, to be sure that the vehicle is in "Park," or in the case of a manual transmission, that the vehicle is in the "Reverse" position and the parking brake is engaged.

14V047000 · Air Bags; Electrical System:ignition:switch

Feb 10, 2014

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence & remedy

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

Additional source detail variants (2)

Air Bags

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

Electrical System:ignition:switch

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

10V073000 · Steering:electric Power Assist System

Mar 3, 2010

GENERAL MOTORS IS RECALLING CERTAIN MODEL YEAR 2005-2010 CHEVROLET COBALT AND MODEL YEAR 2007-2010 PONTIAC G5 VEHICLES EQUIPPED WITH ELECTRIC POWER STEERING. THE DRIVER MAY EXPERIENCE A SUDDEN LOSS OF POWER STEERING ASSIST THAT COULD OCCUR AT ANY TIME WHILE DRIVING.

Consequence & remedy

Consequence: IF POWER STEERING ASSIST IS LOST, IT WOULD REQUIRE GREATER DRIVER EFFORT AT LOW VEHICLE SPEEDS, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE ELECTRIC POWER STEERING MOTOR FREE OF CHARGE. OWNERS ARE BEING NOTIFIED ON A ROLLING BASIS BETWEEN MARCH 29 THROUGH NOVEMBER 2010. A COPY OF THE MAILING SCHEDULE IS LOCATED IN THE RECALL FILE. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438 AND PONTIAC AT 1-800-620-7668 OR AT THE OWNER CENTER AT WWW.GMOWNERCENTER.COM.

07V014000 · Structure

Jan 18, 2007

CERTAIN PASSENGER VEHICLES NOT EQUIPPED WITH OPTIONAL ROOF-MOUNTED SIDE IMPACT AIR BAGS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 201, 'OCCUPANT PROTECTION IN INTERIOR IMPACT.'

Consequence & remedy

Consequence: IN A CRASH, HEAD IMPACT PROTECTION MAY BE INADEQUATE.

Remedy: DEALERS WILL INSTALL ENERGY ABSORBING PLASTIC TO THE HEADLINER TRIM TO REDUCE THE SEVERITY OF HEAD IMPACTS IN A CRASH. THE RECALL BEGAN ON MARCH 21, 2007. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438.

04V560000 · Exterior Lighting:headlights

Nov 22, 2004

CERTAIN PASSENGER VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE BULB SHIELDS INSIDE OF THE HEADLAMPS CAN LOOSEN DUE TO VIBRATION.

Consequence & remedy

Consequence: THE BULB SHIELD CAN LOOSEN OR BREAK BECAUSE OF VIBRATION. IF THIS OCCURRED ON A HEADLAMP INSTALLED IN A VEHICLE, ONCOMING DRIVERS MAY NOTICE ADDITIONAL GLARE, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL INSTALL TWO NEW HEADLAMP ASSEMBLIES. THE RECALL BEGAN ON NOVEMBER 17, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

PE10005 · Electric Power Steering Failure

Opened Jan 27, 2010 · Closed Jul 19, 2010

Status: closed (inferred from source dates) · Steering:electric Power Assist System

In a March 1, 2010 letter, General Motors Corporation (GM) provided a defect information report to NHTSA regarding a problem that could result in sudden loss of power steering assist in certain model year (MY) 2005 through 2010 Chevrolet Cobalt and MY 2007 through 2010 Pontiac G5 vehicles equipped with electric power steering (EPS).The letter indicates that the loss of steering assist could occur at any time while driving and that, once assist is lost, a message is displayed on the Driver Information Center (DIC) and a chime sounds to inform the driver.The letter further states that steering control is maintained in manual mode, but would require greater driver effort at low vehicle speeds.In the next ignition cycle, power assist is typically regained and the DIC message is no longer displayed.GM's letter identifies the root cause of the EPS failure as the EPS motor and indicates that production of a new motor started in December 2009.GM's recall repair procedure instructs dealers to replace the EPS motor in all recalled vehicles. ODI's analysis of all information available related to sudden loss of EPS assist while driving in the MY 2005 through 2009 Chevrolet Cobalt vehicles shows current complaint and warranty rates of 323/100,000 vehicles and 0.4% respectively.In response to ODI's request for information, GM identified 81 complaints where a crash was claimed that may be related to loss of EPS assist.ODI's analysis of all crash claims was based on verifiable factors such as; whether a loss of EPS was indicated at the time of the crash by a chime or malfunction indicator lamp or if a EPS related component malfunction was identified after the crash occurred.With this method ODI identified 36 possible crashes related to EPS failure.GM assessed crash claims based on the available facts and excluded crash claims that indicated that the vehicle was travelling at speeds in the range of 30 mph or greater.GM said that it believes if power assist is lost while a vehicle is moving at speeds in the range of 30 mph or greater there is a small difference in steering efforts perceived in subjective evaluations at those speeds and it is unlikely to lead to loss of vehicle control. Based on GM's safety recall, this investigation is closed.