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2005 Chevrolet Cobalt

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

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When problems were reported

Mileage at the reported incident

1,407 reports with mileage · 242 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Steering. Review the 1,143 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 323 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 99 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

97 crash reports12 fire reports57 injury reports

Suspension complaints

47 reports
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109,000 miles · Mar 14, 2010
Suspension

I OWN A 2005 CHEVY COBALT SINCE NEW. CAR HAS 109,000 MILES ON IT AND HAS HAD A FEW PROBLEMS SOME THAT DEALER TOOK CARE OF UNDER WARRANTY. I STARTED NOTICING A CLUNKING NOISE COMING FROM THE PS FRONT OF THE CAR ON 12/09. I FINALLY FOUND OUT THAT THE LOWER CONTROL ARM REAR BUSHING WAS COMPLETELY WORN OUT CAUSING THE CONTROL ARM TO…

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I OWN A 2005 CHEVY COBALT SINCE NEW. CAR HAS 109,000 MILES ON IT AND HAS HAD A FEW PROBLEMS SOME THAT DEALER TOOK CARE OF UNDER WARRANTY. I STARTED NOTICING A CLUNKING NOISE COMING FROM THE PS FRONT OF THE CAR ON 12/09. I FINALLY FOUND OUT THAT THE LOWER CONTROL ARM REAR BUSHING WAS COMPLETELY WORN OUT CAUSING THE CONTROL ARM TO MOVE FORWARD/BACKWARD CAUSING THE NOISE. I REPLACED BOTH PS & DS BUSHINGS WHICH FIXED THE PROBLEM. THIS IS NOT ACCEPTABLE ON A CAR WITH THIS LOW MILES ON IT. I HAVE OWNED CARS WITH WELL OVER 200,000 MILES ON THEM AND NEVER HAD TO REPLACE CONTROL ARM BUSHINGS. *TR

NHTSA ODI #10319494

99,000 miles · Mar 2, 2010
Electrical SystemSteeringSuspension

POWER STEERING COLUMN AND MOTOR REPLACED FOR OVER 1,000 DOLLARS ALSO BUSHING. ENGINES STALLS WHEN PRESSING GAS AND BRAKE PEDAL. KEY WOULDN'T COME OUT IGNITION AND MY CAR WOULDN'T STAY IN PARK. HAD TO PAY A LOCKSMITH TO REMOVE THE KEY. HEADLIGHTS KEEP HAVING TO BE ADJUSTED. WHEEL BEARING AND STRUTS NEED TO BE REPLACE BUT I DON'T …

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POWER STEERING COLUMN AND MOTOR REPLACED FOR OVER 1,000 DOLLARS ALSO BUSHING. ENGINES STALLS WHEN PRESSING GAS AND BRAKE PEDAL. KEY WOULDN'T COME OUT IGNITION AND MY CAR WOULDN'T STAY IN PARK. HAD TO PAY A LOCKSMITH TO REMOVE THE KEY. HEADLIGHTS KEEP HAVING TO BE ADJUSTED. WHEEL BEARING AND STRUTS NEED TO BE REPLACE BUT I DON'T HAVE THE MONEY FOR ALL OF THESE REPAIRS FOR A 2005 VEHICLE. ITS TO MANY PROBLEMS FOR SUCH A NEWER VEHICLE. WHAT IS CHEVY GOING TO DO ABOUT THIS, HOW MANY MORE PEOPLE HAVE TO DIE OR GET INJURED. *TR

NHTSA ODI #10315901

Mileage unknown · Feb 12, 2010
SteeringSuspension

VEHICLE BEGINS TO VIBRATE VIOLENTLY AT SLOWER SPEEDS AFTER DECELERATION FROM HIGHWAY SPEEDS. CONTROL OF VEHICLE IS LOST DURING MOST VIOLENT VIBRATIONS, AND STOPPING THE VEHICLE COMPLETELY DOES NOT HELP THE SITUATION. THIS VIBRATING (ON THE FRONT WHEELS ONLY) WILL CONTINUE FOR MILES/HOURS. THE ONLY THINGS NOTED ON ANY 2005 CHE…

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VEHICLE BEGINS TO VIBRATE VIOLENTLY AT SLOWER SPEEDS AFTER DECELERATION FROM HIGHWAY SPEEDS. CONTROL OF VEHICLE IS LOST DURING MOST VIOLENT VIBRATIONS, AND STOPPING THE VEHICLE COMPLETELY DOES NOT HELP THE SITUATION. THIS VIBRATING (ON THE FRONT WHEELS ONLY) WILL CONTINUE FOR MILES/HOURS. THE ONLY THINGS NOTED ON ANY 2005 CHEVY COBALT WERE SAFETY FOR INTERIOR AND HEADLIGHTS BUT THERE HAVE BEEN OVER 1100 REPORTS OF FAULTY POWER STEERING. SLOWER SPEEDS CAUSE THIS VIOLENT VIBRATION ON THE FRONT END OF THE VEHICLE. IT HAS STARTED APPROXIMATELY A YEAR AFTER PURCHASE AND HAS CONTINUED AND HAS GOTTEN WORSE SINCE THEN CURRENT DATE 12 FEBRUARY 2010. CONDITION KEEPS WORSENING, HAS ALMOST CAUSED AN ACCIDENT. *TR

NHTSA ODI #10308871

116,369 miles · Feb 10, 2010
SteeringSuspension

I HAVE A 2005 CHEVY COBALT- THE POWER STEERING IS EXTREMELY DIFFICULT AT TIMES- THE LIGHT COMES ON AND OFF- SHOWING A PROBLEM IS PRESENT- I AM UNABLE TO TURN THE CAR NORMALLY- MAKING ME USE TWO HANDS-ALSO, THERE IS A RATTLE IN THE BACK- LEFT- VERY NOTICEABLE- TO ALL IN VEHICLE. *TR

NHTSA ODI #10308372

50,000 miles · Feb 2, 2010
Service Brakes, HydraulicSuspensionTires

I PURCHASED A 2005 COBALT IN APRIL 2008, STARTED HAVING VIOLENT SHAKING IN FRONT OF CAR WHILE TRYING TO FIND THE PROBLEM MY MECHANIC DISCOVERED A DEFECTIVE STRUT WHICH CHEVY REPLACED EVEN THOUGH WARRANTY HAD JUST RUN OUT. THIS DID NOT CORRECT VIOLENT SHAKING OCCURRING ON A REGULAR BASIS. HAD FRONT END, TIRES, WHEELS, ROTORS, A…

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I PURCHASED A 2005 COBALT IN APRIL 2008, STARTED HAVING VIOLENT SHAKING IN FRONT OF CAR WHILE TRYING TO FIND THE PROBLEM MY MECHANIC DISCOVERED A DEFECTIVE STRUT WHICH CHEVY REPLACED EVEN THOUGH WARRANTY HAD JUST RUN OUT. THIS DID NOT CORRECT VIOLENT SHAKING OCCURRING ON A REGULAR BASIS. HAD FRONT END, TIRES, WHEELS, ROTORS, AXLE CHECKED WITH NO OUTCOME OF FINDING THE PROBLEM. WHEN THE SHAKING OCCURS UNABLE TO STEER AND HAVE TO REDUCE SPEED AND PULL TO SHOULDER OF ROAD, AFTER COMPLETE STOP NORMALLY CAN RESUME DRIVING. SINCE MY DAUGHTER DOES NOT DO ANY LONG DISTANCE TRAVEL I HOPED THAT IT WOULD NOT OCCUR AS OFTEN AS IT DOES WHILE I WAS DRIVING IT TO WORK, HOWEVER IN JANUARY OF 2009 WHILE MY DAUGHTER WAS DRIVING CAR AROUND A CURVE T/C LIGHT CAME ON SHAKING AND INABILITY TO CONTROL THE CAR LEFT HER STRAIGHTENING THE CURVE OUT SPINNING AROUND AND AFTER WEEKS IN A BODY SHOP AND 5000 DOLLARS IN REPAIRS, SEVERAL TRIPS BACK AND MORE MONEY, HIGH INSURANCE RATES WE STILL HAVE A CAR THAT HAS A SERIOUS DEFECT WITH NO ANSWERS TO WHAT CAUSES IT AND WHAT CAN BE DONE TO CORRECT IT. NOW THAT SHE IS VENTURING FURTHER FROM HOME I AM IN FEAR FOR HER LIFE BUT I HAVE NO FUNDS TO REPLACE THIS CAR OR IT WOULD HAVE ALREADY BEEN GONE ALTHOUGH I AM SURE THAT NOBODY ELSE WOULD WANT IT DUE TO THE PUBLICITY THAT THESE CARS HAVE BEEN GETTING. LUCKILY MY DAUGHTER WAS NOT KILLED IN THIS ACCIDENT BUT DOES SOMEONE HAVE TO DIE BEFORE CHEVROLET STEPS UP TO THE PLATE AND FIXES THESE CARS. I HAVE BEEN CONSTANTLY BEEN RESEARCHING TRYING TO FIND THE PROBLEM EVEN THOUGH I CAN FIND OTHER PEOPLE WITH THE PROBLEM NOBODY SEEMS TO HAVE THE SOLUTION. THE CARS OR IN WARRANTY OR JUST OUT OF WARRANTY AND WE COULDN'T GET ANSWERS AND AS THE AUTOS GET OLDER THEY DON'T FEEL IT IS THERE PROBLEM. OUR CAR GETS REGULAR MAINTENANCE WITH THE SAME MECHANIC EACH TIME SO THEREFORE HE HAS FIRSTHAND KNOWLEDGE OF EVERY STEP IT HAS HAD,AND NOW THAT IT HAS HIT THE NEWS I AM SEEING SOME DIRECTION TO TAKE TO GET HELP. *TR

NHTSA ODI #10304008

Mileage unknown · Feb 2, 2010
SteeringSuspension

WE HAVE A CHEVY 2005 COBALT. THE FRONT END MAKE A REALLY BAD RIDDLING NOISE AND SOMETIMES THE STEERING IS HARD. I CALL AND TOOK IT TO A DEALER AND THEY SAID THEY WAS NO RECALLS. I SAID I HEARD IT ON TV AND ALSO THE PAPERS. MY DAUGHTER IS THE ONE THAT DRIVES THIS CAR MOST OF THE TIME. I WANT TO KNOW IS SHE GOING TO BE SAFE. PLEAS…

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WE HAVE A CHEVY 2005 COBALT. THE FRONT END MAKE A REALLY BAD RIDDLING NOISE AND SOMETIMES THE STEERING IS HARD. I CALL AND TOOK IT TO A DEALER AND THEY SAID THEY WAS NO RECALLS. I SAID I HEARD IT ON TV AND ALSO THE PAPERS. MY DAUGHTER IS THE ONE THAT DRIVES THIS CAR MOST OF THE TIME. I WANT TO KNOW IS SHE GOING TO BE SAFE. PLEASE LET ME KNOW ASAP. I DON'T WANT ANYTHING TO HAPPEN TO HER. ITS ASKING FOR A DATE OF INCIDENT I'M NOT SURE. GUESS? THE NOISE IS MOSTLY ON ROUGH ROADS. THE STEERING IS ABOUT ONE TIME EVERY ?? THANK YOU PLEASE LET ME KNOW. *TR

NHTSA ODI #10303815

62,530 miles · Dec 19, 2009
Latches/locks/linkagesSteeringSuspension

POWER STEERING ON MY 2005 COBALT GOES OUT INTERMITTENTLY, IT HAD NOT DONE IT FOR TWO MONTHS. BUT RECENTLY, WHILE I WAS TAKING A TURN, IT WENT OUT, AND I WAS UNABLE TO KEEP THE CAR IN MY LANE AND HIT THE CURB ON THE OPPOSITE SIDE OF THE ROAD, THANKFULLY NO OTHER VEHICLE WAS PRESENT IN INTERSECTION, OR IT WOULD HAVE BEEN A FRONT E…

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POWER STEERING ON MY 2005 COBALT GOES OUT INTERMITTENTLY, IT HAD NOT DONE IT FOR TWO MONTHS. BUT RECENTLY, WHILE I WAS TAKING A TURN, IT WENT OUT, AND I WAS UNABLE TO KEEP THE CAR IN MY LANE AND HIT THE CURB ON THE OPPOSITE SIDE OF THE ROAD, THANKFULLY NO OTHER VEHICLE WAS PRESENT IN INTERSECTION, OR IT WOULD HAVE BEEN A FRONT END COLLISION. NOW IT WORKS ONLY FOR A FEW MINUTES WHEN I TURN MY CAR ON , BUT GOES OUT EVERY TIME I DRIVE IT. I ALSO HAVE PROBLEMS WITH THE POWER LOCKS LOCKING AND UNLOCKING THEMSELVES CONSTANTLY WHILE I'M DRIVING, AND EVEN AFTER THE VEHICLE IS PARKED. I CAN NOT LEAVE IT UNATTENDED BECAUSE IT UNLOCKS ITSELF. I STARTED TO HAVE THE PROBLEM SHORTLY AFTER PURCHASING IT IN 2007, BUT THE WARRANTY EXPIRED, ITS 63,000 MILES, AND CANNOT AFFORD TO FIX IT. THIS SHOULD NOT BE AN ISSUE IN A CAR LESS THAN 5 YEARS OLD. I LIVE IN MINNESOTA, AND THE ROADS ARE OFTEN ICY, I AM FEARFUL IT WILL HAPPEN AGAIN, AND I MAY NOT BE SO LUCKY AGAIN. I HAVE ALSO HAD PROBLEMS WITH THE FRONT SUSPENSION, I HAD THE SHOCKS/STRUTS? REPLACED 2 MONTHS AFTER BUYING IT, AT AROUND 40, 000 MILES, AND THEY STILL HAVE THE SAME PROBLEM AFTER THE DEALER FIXED IT, I SHOULD HAVE COMPLAINED THEN, BUT I WAS AFRAID TO SHELL OUT MORE MONEY FOR SOMETHING ELSE THEY WOULD CLAIM WAS WRONG WITH IT. *TR

NHTSA ODI #10296447

5,000 miles · Oct 29, 2009
Electrical SystemSuspension

2005 CHEVORLET COBALT LS SEDAN- PURCHASED NEW 15 MILES ON ODOMETER. @ 5000 MILE SERVICE AFTER NEARLY DIEING ON THE I-5 FROM VIOLENT SHAKING! FOUND (NON DISCLOSED)HIT BEFORE PURCHASED, RAIL DUST CORROSION ON MOLDINGS, WEIGHTS MISSING FROM THREE OF FOUR TIRES, DASH CUBBY BROKEN AND 1 YR TO REPLACE, ELECTRICAL DEMONS! (LOCKS, RA…

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2005 CHEVORLET COBALT LS SEDAN- PURCHASED NEW 15 MILES ON ODOMETER. @ 5000 MILE SERVICE AFTER NEARLY DIEING ON THE I-5 FROM VIOLENT SHAKING! FOUND (NON DISCLOSED)HIT BEFORE PURCHASED, RAIL DUST CORROSION ON MOLDINGS, WEIGHTS MISSING FROM THREE OF FOUR TIRES, DASH CUBBY BROKEN AND 1 YR TO REPLACE, ELECTRICAL DEMONS! (LOCKS, RADIO, GAUGES, ETC...) MAINTENANCE @ 100.00 A POP UNDER WARRANTY ( BUT STILL MAJOR PROBLEMS!) STRUTS REPLACED THREE TIMES, ELECTRICAL HARNESSES REPLACED, POWER WINDOW MOTOR ON TWO WINDOWS REPLACED, IGNITION CYLINDER REPLACED, FOB KEYLESS ENTRY RESET, NEW RADIO. A NEVER ENDING NIGHTMARE PROSPECT MOTORS DEALERSHIP IN JACKSON CA WHOM I PURCHASED THE VEHICLE FROM HAS FILED BANKRUPTCY AND IS NO LONGER IN BUSINESS. FRANK HALVERSTON OWNER HAS MADE NO ATTEMPT TO HELP ME! CONTINUING PROBLEMS; 70K MILES CLUNKING, RATTLING, SHAKING, FEELS LIKE THE CAR IS GOING TO FALL APART! STEERING PROBLEMS, SUSPENSION PROBLEMS, ELECTRICAL PROBLEMS- REAR SHOCKS SHOT, REPLACE TIRE FOUR FOURTH TIME! FAMILY CHEVORLET, UNDER "EXTENDED SERVICE PLAN", DID NOTHING THIS LAST TIME TO AMMEND THE SITUATION BUT RATHER BLAMED IT ON MY BRAKES AND A PLASTIC RETAINER WALL ON MY RIGHT FRONT TIRE UNSAFE TO DRIVE! YET GM HAS DENIED MY CLAIM FOR A NEW VEHICLE FOUR TIMES! AND THE GM CERTIFIED DEALERSHIP HELD ME OUT ON WARRANTY TILL IT WAS NO LONGER ELIGIBLE FOR LEMON LAW! JUST WANT MY CAR FIXED AND OPERATING PROPERLY, NOT TO WALK THROUGH '!@#$% FOR MY CONSUMER RIGHTS! *TR

NHTSA ODI #10290257

110,000 miles · Aug 16, 2009
SteeringSuspension

TODAY IS AUG 16 2009 AND I HAVE BEEN HAVING PROBLEMS WITH MY 2005 CHEVROLET COBALT FOR A WHILE. SINCE THE LAST YEAR MY STEERING WHEEL HAS BEEN SHAKING EVERY TIME I PUT ON THE BRAKES, AND STARTING THE LAST 3 WEEKS THE POWER STEERING ILLUMINATES AND THE STEERING WHEEL JUST LOCKS AND I WOULD HAVE TO PULL THE VEHICLE ON TO THE SHOU…

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TODAY IS AUG 16 2009 AND I HAVE BEEN HAVING PROBLEMS WITH MY 2005 CHEVROLET COBALT FOR A WHILE. SINCE THE LAST YEAR MY STEERING WHEEL HAS BEEN SHAKING EVERY TIME I PUT ON THE BRAKES, AND STARTING THE LAST 3 WEEKS THE POWER STEERING ILLUMINATES AND THE STEERING WHEEL JUST LOCKS AND I WOULD HAVE TO PULL THE VEHICLE ON TO THE SHOULDER AND SHUT OFF THE ENGINE AND RESTART IT AND THEN IT WORKS AGAIN.THIS NORMALLY HAPPENS 2 OR 3 TIMES A DAY. I HAVE NOT TAKEN IT TO THE DEALER YET ALTHOUGH I DID SPEAK TO A SERVICE ADVISOR ABOUT THE SITUATION AND HE THINKS IT MIGHT BE THE POWER STEERING PUMP AND THAT IT WOULD PROBABLY RUN ME ABOUT $1200 TO FIX IT. I REALLY CANNOT AFFORD THAT KIND OF MONEY DUE TO ME BEING UNEMPLOYED. THE LAST DATE THAT THIS INCIDENT HAPPENED WAS ON AUG 15 2009. PLEASE I NEED YOUR HELP AND ASSISTANCE. THANKS *TR

NHTSA ODI #10280554

70,000 miles · Jul 30, 2009
EquipmentSuspension

LOWER CONTROL ARM BUSHINGS WEAR OUT AND CAUSE BAD STEERING AND CONTROL REPLACED BOTH SIDES WITHIN TWO MONTHS CAR ONLY HAS 70000 MILES ON IT LIVE ON BLACKTOP ROAD DEALER WAS VERY RUDE HAD 15 ON BACK ORDER THEY KNOW THERE IS A PROBLEM. *TR

NHTSA ODI #10278817

Official recalls

5

14V171000 · Electrical System:ignition

Apr 10, 2014

General Motors LLC (GM) is recalling certain model year 2005-2010 Chevrolet Cobalt, 2006-2011 Chevrolet HHR, 2007-2010 Pontiac G5, 2006-2010 Pontiac Solstice, 2003-2007 Saturn Ion, and 2007-2010 Saturn Sky vehicles. In the affected vehicles, the key can be removed from the ignition when the ignition is not in the "Off" position.

Consequence & remedy

Consequence: If the key can be removed from the ignition when the ignition is not in the "off" position, the vehicle could roll away: (a) for an automatic transmission, if the transmission is not in the "Park" position; or (b) for a manual transmission, if the parking brake is not engaged and the transmission is not in the "Reverse" position. This potential for rollaway increases the risk for a crash and occupant or pedestrian injuries.

Remedy: General Motors will notify owners, and for vehicles that were built with the defective ignition cylinder and have not previously had the ignition cylinder replaced with the redesigned part, dealers will replace the ignition cylinder and cut and, if necessary, re-learn two ignition/door keys for each vehicle. For vehicles that were built with the redesigned ignition cylinder or had the ignition cylinder replaced with the redesigned part, dealers will cut and, if necessary, re-learn two ignition/door keys for each vehicle. The recall began on April 18, 2014. Chevrolet owners may contact General Motors at 1-800-222-1020, Pontiac owners at 1-800-762-2737, and Saturn owners at 1-800-553-6000. General Motors' number for this recall is 14113 for the ignition lock cylinder and key replacement, and 14133 for only key replacements. Note: Until a vehicle has been remedied, owners and operators are advised that when exiting, to be sure that the vehicle is in "Park," or in the case of a manual transmission, that the vehicle is in the "Reverse" position and the parking brake is engaged.

14V047000 · Air Bags; Electrical System:ignition:switch

Feb 10, 2014

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence & remedy

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

Additional source detail variants (2)

Air Bags

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

Electrical System:ignition:switch

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

10V073000 · Steering:electric Power Assist System

Mar 3, 2010

GENERAL MOTORS IS RECALLING CERTAIN MODEL YEAR 2005-2010 CHEVROLET COBALT AND MODEL YEAR 2007-2010 PONTIAC G5 VEHICLES EQUIPPED WITH ELECTRIC POWER STEERING. THE DRIVER MAY EXPERIENCE A SUDDEN LOSS OF POWER STEERING ASSIST THAT COULD OCCUR AT ANY TIME WHILE DRIVING.

Consequence & remedy

Consequence: IF POWER STEERING ASSIST IS LOST, IT WOULD REQUIRE GREATER DRIVER EFFORT AT LOW VEHICLE SPEEDS, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE ELECTRIC POWER STEERING MOTOR FREE OF CHARGE. OWNERS ARE BEING NOTIFIED ON A ROLLING BASIS BETWEEN MARCH 29 THROUGH NOVEMBER 2010. A COPY OF THE MAILING SCHEDULE IS LOCATED IN THE RECALL FILE. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438 AND PONTIAC AT 1-800-620-7668 OR AT THE OWNER CENTER AT WWW.GMOWNERCENTER.COM.

07V014000 · Structure

Jan 18, 2007

CERTAIN PASSENGER VEHICLES NOT EQUIPPED WITH OPTIONAL ROOF-MOUNTED SIDE IMPACT AIR BAGS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 201, 'OCCUPANT PROTECTION IN INTERIOR IMPACT.'

Consequence & remedy

Consequence: IN A CRASH, HEAD IMPACT PROTECTION MAY BE INADEQUATE.

Remedy: DEALERS WILL INSTALL ENERGY ABSORBING PLASTIC TO THE HEADLINER TRIM TO REDUCE THE SEVERITY OF HEAD IMPACTS IN A CRASH. THE RECALL BEGAN ON MARCH 21, 2007. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438.

04V560000 · Exterior Lighting:headlights

Nov 22, 2004

CERTAIN PASSENGER VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE BULB SHIELDS INSIDE OF THE HEADLAMPS CAN LOOSEN DUE TO VIBRATION.

Consequence & remedy

Consequence: THE BULB SHIELD CAN LOOSEN OR BREAK BECAUSE OF VIBRATION. IF THIS OCCURRED ON A HEADLAMP INSTALLED IN A VEHICLE, ONCOMING DRIVERS MAY NOTICE ADDITIONAL GLARE, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL INSTALL TWO NEW HEADLAMP ASSEMBLIES. THE RECALL BEGAN ON NOVEMBER 17, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

PE10005 · Electric Power Steering Failure

Opened Jan 27, 2010 · Closed Jul 19, 2010

Status: closed (inferred from source dates) · Steering:electric Power Assist System

In a March 1, 2010 letter, General Motors Corporation (GM) provided a defect information report to NHTSA regarding a problem that could result in sudden loss of power steering assist in certain model year (MY) 2005 through 2010 Chevrolet Cobalt and MY 2007 through 2010 Pontiac G5 vehicles equipped with electric power steering (EPS).The letter indicates that the loss of steering assist could occur at any time while driving and that, once assist is lost, a message is displayed on the Driver Information Center (DIC) and a chime sounds to inform the driver.The letter further states that steering control is maintained in manual mode, but would require greater driver effort at low vehicle speeds.In the next ignition cycle, power assist is typically regained and the DIC message is no longer displayed.GM's letter identifies the root cause of the EPS failure as the EPS motor and indicates that production of a new motor started in December 2009.GM's recall repair procedure instructs dealers to replace the EPS motor in all recalled vehicles. ODI's analysis of all information available related to sudden loss of EPS assist while driving in the MY 2005 through 2009 Chevrolet Cobalt vehicles shows current complaint and warranty rates of 323/100,000 vehicles and 0.4% respectively.In response to ODI's request for information, GM identified 81 complaints where a crash was claimed that may be related to loss of EPS assist.ODI's analysis of all crash claims was based on verifiable factors such as; whether a loss of EPS was indicated at the time of the crash by a chime or malfunction indicator lamp or if a EPS related component malfunction was identified after the crash occurred.With this method ODI identified 36 possible crashes related to EPS failure.GM assessed crash claims based on the available facts and excluded crash claims that indicated that the vehicle was travelling at speeds in the range of 30 mph or greater.GM said that it believes if power assist is lost while a vehicle is moving at speeds in the range of 30 mph or greater there is a small difference in steering efforts perceived in subjective evaluations at those speeds and it is unlikely to lead to loss of vehicle control. Based on GM's safety recall, this investigation is closed.