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2005 Chevrolet Cobalt

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

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When problems were reported

Mileage at the reported incident

1,407 reports with mileage · 242 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Steering. Review the 1,143 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 323 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 99 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

97 crash reports12 fire reports57 injury reports

Steering complaints

1,143 reports
Clear category filter
47,000 miles · May 3, 2010
EquipmentSteering

MARCH 26, 2010- 2005 CHEVROLET COBALT STARTED BEEPING. "POWER STEERING" WARNING APPEARED. CAR BECAME HARD TO STEER. CAR SPUTTERED AND STALLED OUT. AFTER TURNING THE CAR OFF AND BACK ON, CAR FUNCTIONED NORMALLY ENOUGH TO BE DRIVEN TO FAIRWAY MOTORS IN HAZLETON. POWER STEERING WAS FOUND TO BE BROKEN AND WAS FIXED UNDER THE REC…

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MARCH 26, 2010- 2005 CHEVROLET COBALT STARTED BEEPING. "POWER STEERING" WARNING APPEARED. CAR BECAME HARD TO STEER. CAR SPUTTERED AND STALLED OUT. AFTER TURNING THE CAR OFF AND BACK ON, CAR FUNCTIONED NORMALLY ENOUGH TO BE DRIVEN TO FAIRWAY MOTORS IN HAZLETON. POWER STEERING WAS FOUND TO BE BROKEN AND WAS FIXED UNDER THE RECALL. APRIL 1ST, 2010- CAR STARTED BEEPING. "POWER STEERING" WARNING APPEARED. CAR SPUTTERED AND STALLED OUT AS I PULLED INTO A PARKING LOT. THE STEERING WHEEL WOULD NOT TURN AT ALL, IT WAS STUCK IN PLACE. THE CAR WAS TOWED TO ARMEN CHEVROLET IN ARDMORE. THE POWER STEERING WAS ONCE AGAIN FOUND TO BE FAULTY AND WAS FIXED. APRIL 23RD, 2010- ONCE AGAIN THE CAR STARTED BEEPING. "POWER STEERING" WARNING APPEARED AND THE CAR SPUTTERED AND STALLED OUT ON US 30 IN THE MIDDLE OF TRAFFIC. TURNED THE CAR OFF AND ON AGAIN AND WAS ABLE TO GET THE CAR TO ARMEN CHEVROLET AGAIN. ARMEN CHEVROLET CAN NOT FIND ANYTHING WRONG WITH THE CAR. DIAGNOSTICS ARE NEGATIVE, NO RECORD OF THE INCIDENT IN THE CARS MEMORY, 130 MILE TEST SO FAR HAS NOT REPLICATED THE PROBLEM. I CONTACTED THE DISTRICT SPECIALIST FOR CHEVROLET, NICK CHRISTENSEN,WHO CLAIMED TO BE KEEPING IN CONTACT WITH ARMEN CHEVROLET, STATED TO ME TODAY (MONDAY, MAY 3, 2010) THAT THE DEALER HAD DRIVEN MY CAR 240 MILES, DID NOT FIND ANYTHING WRONG, AND NICK ADVISED ME TO GO PICK UP MY CAR. THE DEALER INFORMED ME THAT IN FACT, THEY HAVE ONLY DRIVEN THE CAR 130 MILES, FOUND A FAULTY SHIFTER (WHICH IS NOT RELATED TO THE CAR STALLING OUT, BUT STILL NEEDS TO BE FIXED BEFORE I TAKE THE CAR), AND THAT THEY STILL NEED TO CONTINUE DRIVING THE CAR UNTIL THEY REACH 240 MILES. NICK ALSO STATED THAT AFTER THE DEALER HAS DRIVEN THE CAR 240 MILES, IF ARMEN CHEVROLET CAN'T FIND ANYTHING WRONG WITH THE CAR THAT THEY CAN'T DO ANYTHING FURTHER AND THAT I BASICALLY HAVE TO TAKE MY CHANCES WITH THE CAR STALLING OUT IN THE MIDDLE OF TRAFFIC AGAIN (FOR THE 4TH TIME) AND I SHOULD HAVE IT TAKEN TO DEALERSHIP AT THAT TIME. *TR

NHTSA ODI #10328639

Mileage unknown · May 3, 2010
Steering

2005 CHEVROLET COBALT. CONSUMER STATES POWER STEERING MALFUNCTION *TGW THE CONSUMERS WIFE WAS DRIVING, WHEN ALL OF A SUDDEN THE STEERING BECAME DIFFICULT TO STEER. AFTER SHE PULLED OFF THE ROAD AND RE-STARTED THE VEHICLE, THE ISSUE WAS RESOLVED TEMPORARILY. THE VEHICLE WAS TAKEN TO THE DEALER AND THE CONSUMER WAS INFORMED THE …

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2005 CHEVROLET COBALT. CONSUMER STATES POWER STEERING MALFUNCTION *TGW THE CONSUMERS WIFE WAS DRIVING, WHEN ALL OF A SUDDEN THE STEERING BECAME DIFFICULT TO STEER. AFTER SHE PULLED OFF THE ROAD AND RE-STARTED THE VEHICLE, THE ISSUE WAS RESOLVED TEMPORARILY. THE VEHICLE WAS TAKEN TO THE DEALER AND THE CONSUMER WAS INFORMED THE POWER STEERING ASSIST MOTOR NEEDED TO BE REPLACED. THE DEALER ALSO STATED THE VEHICLE WAS NOT A PART OF THE RECALL. *JB

NHTSA ODI #10328514

Mileage unknown · May 3, 2010
Exterior LightingSteering

2005 CHEVROLET COBALT. CONSUMER STATES VEHICLE STOPPED SUDDENLY. CONSUMER HAS RECEIVED RECALL NOTICE AND IS REQUESTING REIMBURSEMENT*TGW THE CONSUMER STATED THE POWER STEERING LIGHT ILLUMINATED. THE CONSUMER WAS ALSO INFORMED THE HEADLIGHTS WERE FULL OF WATER. *JB

NHTSA ODI #10328497

86,000 miles · Apr 30, 2010
Exterior LightingSteering

MY POWER STEERING IN MY 2005 CHEVY COBALT SEDAN GOES OUT EVERY SO OFTEN FOR NO APPARENT REASON IT HAS BEEN TAKEN BACK TO A DEALER ONCE OR TWICE FOR THIS PROBLEM. THEY HAVE TOLD ME THAT I HAVE TO PAY OVER 2 GRAND TO GET IT FIXED. WITH THE RECALL OUT I DON'T KNOW IF MINE IS COVERED OR NOT I CAN PROVIDE THE VIN AND OTHER INFO. PROB…

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MY POWER STEERING IN MY 2005 CHEVY COBALT SEDAN GOES OUT EVERY SO OFTEN FOR NO APPARENT REASON IT HAS BEEN TAKEN BACK TO A DEALER ONCE OR TWICE FOR THIS PROBLEM. THEY HAVE TOLD ME THAT I HAVE TO PAY OVER 2 GRAND TO GET IT FIXED. WITH THE RECALL OUT I DON'T KNOW IF MINE IS COVERED OR NOT I CAN PROVIDE THE VIN AND OTHER INFO. PROBLEM STARTED RIGHT AFTER I BOUGHT THE CAR AND THAT SUMMER HAD NO STEERING WHAT SO EVER. IT HAS BEEN A MAJOR ISSUE FOR TWO YEARS NOW IT HAPPENS MAINLY WHEN THE CAR IS DRIVEN OVER 80 DEGREES. AND ALSO ONE OF THE BULBS IN THE HIGH MOUNT THIRD BREAK LIGHT DOES NOT WORK ANYMORE AFTER BEING REPLACED MORE THAN ONCE TO SEE IF IT WAS A PROBLEM WITH THE BULB. FRONT HEADLIGHTS HAVE HAD TO BE REPLACED 5 TIMES SINCE BUYING THE VEHICLE AND I HAVE GONE THREW MORE TURN SIGNAL BULBS TO COUNT. *TR

NHTSA ODI #10328203

Mileage unknown · Apr 23, 2010
Steering

TL* THE CONTACT OWNS A 2005 CHEVROLET COBALT. THE CONTACT STATED SHE RECEIVED NOTIFICATION OF NHTSA RECALL CAMPAIGN ID NUMBER AND CONTACTED HER LOCAL DEALER TO SECURE AN APPOINTMENT FOR REPAIRS. THE DEALER ADVISED THE PARTS NEEDED TO MAKE THE REPAIRS WERE NOT YET AVAILABLE. AN INDEPENDENT MECHANIC ATTEMPTED TO LOCATE THE PARTS N…

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TL* THE CONTACT OWNS A 2005 CHEVROLET COBALT. THE CONTACT STATED SHE RECEIVED NOTIFICATION OF NHTSA RECALL CAMPAIGN ID NUMBER AND CONTACTED HER LOCAL DEALER TO SECURE AN APPOINTMENT FOR REPAIRS. THE DEALER ADVISED THE PARTS NEEDED TO MAKE THE REPAIRS WERE NOT YET AVAILABLE. AN INDEPENDENT MECHANIC ATTEMPTED TO LOCATE THE PARTS NEEDED FOR THE REPAIR ALSO BUT TO NO AVAIL. THE VEHICLE WAS NOT REPAIRED AND THE CONTACT BELIEVED THE RECALL WAS NOT BEING ADDRESSED WITHIN A REASONABLE AMOUNT OF TIME. THERE WERE NO FAILURES TO DATE. THE CURRENT MILEAGE WAS 123,000.

NHTSA ODI #10327119

50,000 miles · Apr 12, 2010
Steering

TL*THE CONTACT OWNS A 2005 CHEVROLET COBALT. WHILE THE CONTACT WAS DRIVING APPROXIMATELY 45 MPH THE POWER STEERING FAILED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC. THE FAILURE WAS RELATED TO THE BODY CONTROL MODULE (BCM). THE VEHICLE WAS REPAIRED FOR THE MALFUNCTION. THE CONTACT RECEIVED A RECALL NOTIFIC…

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TL*THE CONTACT OWNS A 2005 CHEVROLET COBALT. WHILE THE CONTACT WAS DRIVING APPROXIMATELY 45 MPH THE POWER STEERING FAILED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC. THE FAILURE WAS RELATED TO THE BODY CONTROL MODULE (BCM). THE VEHICLE WAS REPAIRED FOR THE MALFUNCTION. THE CONTACT RECEIVED A RECALL NOTIFICATION AFTER THE SERVICE REPAIR WAS PERFORMED ON THE VEHICLE. THE PRIOR REPAIR WAS NOT INCLUDED IN THE REIMBURSEMENT. THE CONTACT STATED THAT THE DEFECT WAS RELATED TO COMPUTER FAILURE. THE VEHICLE HAD NOT BEEN REPAIRED AT THE TIME OF THE COMPLAINT. THE FAILURE MILEAGE WAS 50,000. THE CURRENT MILEAGE WAS 80,000.

NHTSA ODI #10325029

77,909 miles · Apr 12, 2010
Steering

TL*THE CONTACT OWNS A 2005 CHEVROLET COBALT. WHILE THE CONTACT WAS DRIVING APPROXIMATELY 50 MPH THE STEERING WHEEL LOCKED WITHOUT WARNING. THE VEHICLE STOPPED IN THE MIDDLE OF THE ROAD. THE POWER STEERING WARNING LIGHT ILLUMINATED. THE VEHICLE WAS TOWED TO THE RESIDENCE, AND THEN TO THE DEALER. THE TECHNICIAN REPLACED THE STEERI…

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TL*THE CONTACT OWNS A 2005 CHEVROLET COBALT. WHILE THE CONTACT WAS DRIVING APPROXIMATELY 50 MPH THE STEERING WHEEL LOCKED WITHOUT WARNING. THE VEHICLE STOPPED IN THE MIDDLE OF THE ROAD. THE POWER STEERING WARNING LIGHT ILLUMINATED. THE VEHICLE WAS TOWED TO THE RESIDENCE, AND THEN TO THE DEALER. THE TECHNICIAN REPLACED THE STEERING COLUMN AND THE BUSHINGS AT THE COST OF $1322. A RECALL NOTIFICATION WAS RECEIVED AFTER THE SERVICE REPAIR. THE DEFECT WAS RELATED TO THE RECALL UNDER NHTSA CAMPAIGN ID NUMBER 10V073000 (COMPONENT: STEERING: ELECTRIC POWER ASSIST THE MANUFACTURER REFUSED TO REIMBURSE FOR THE PRIOR REPAIR RELATED TO THE RECALL. THE FAILURE MILEAGE WAS 77,909.

NHTSA ODI #10325020

41,223 miles · Apr 6, 2010
Steering

IN OCTOBER 2008 WHILE DRIVING 15 MPH MY 2005 CHEVY COBALT HAD A POWER STEERING FAILURE WHICH ALMOST CAUSED A COLLISION WITH ANOTHER VEHICLE. MY VEHICLE JUMPED A CURB, LUCKILY NO ONE WAS HURT. THERE WAS ONLY 41 ,223 MILES ON THE VEHICLE. I HAD TO TOW THE VEHICLE TO A GM CHEVROLET DEALERSHIP WHERE THEY INFORMED ME THAT I HAD TO…

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IN OCTOBER 2008 WHILE DRIVING 15 MPH MY 2005 CHEVY COBALT HAD A POWER STEERING FAILURE WHICH ALMOST CAUSED A COLLISION WITH ANOTHER VEHICLE. MY VEHICLE JUMPED A CURB, LUCKILY NO ONE WAS HURT. THERE WAS ONLY 41 ,223 MILES ON THE VEHICLE. I HAD TO TOW THE VEHICLE TO A GM CHEVROLET DEALERSHIP WHERE THEY INFORMED ME THAT I HAD TO PAY $773.81 TO REPLACE THE STEERING COLUMN, BECAUSE IT WAS OUT OF WARRANTY. ON MARCH 3, 2010 AFTER HAVING ACCUMULATED 62,522 MILES DRIVEN ON MY VEHICLE. I WHILE DRIVING TO THE STORE, STARTED HAVING STEERING PROBLEMS. I NOTICED THAT THE STEERING WAS BECOMING DIFFICULT TO TURN. THEN I BECAME AWARE (WHILE WATCHING THE NEWS THAT NIGHT ) THAT A RECALL ON THE ELECTRIC STEERING MOTORS FOR 2005 CHEVY COBALTS WAS ISSUED. I CONTACTED GM CHEVROLET BUT WAS TOLD I HAD TO WAIT TO RECEIVE A RECALL LETTER ON MY VEHICLE. I INFORMED GM CHEVROLET OF MY PREVIOUS STEERING PROBLEM IN 2008, BUT WAS OFFERED LITTLE ASSISTANCE. I WAS INFORMED THAT IF I WANTED THE VEHICLE INSPECTED I WOULD HAVE TO PAY A DIAGNOSTIC FEE AND I WOULD HAVE TO PAY FOR ANY REPAIRS PERFORMED. I WAS MADE TO WAIT A MONTH FOR A RECALL LETTER. IN MY CIRCUMSTANCES I THINK REQUIRING ME TO PAY FOR A DIAGNOSTIC AND REPAIR ON A VEHICLE WHICH HAS A RECALL IS UNFAIR, CONSIDERING I HAD A PREVIOUS PROBLEM STEERING IN 2008, BEFORE A RECALL WAS ISSUED. I RECEIVED THE RECALL LETTER YESTERDAY, AND HAD THE VEHICLE REPAIRED TODAY, BUT I COULDN'T DRIVE THE VEHICLE FOR THE LAST MONTH, BECAUSE OF THE STEERING PROBLEM. NOW THEY ARE STATING THAT THEY WILL NOT REIMBURSE ME FOR THE ORIGINAL REPAIR THAT WAS DONE ON 10/30/2008, EVEN THOUGH ANOTHER GM DEALERSHIP INFORMED ME THAT IT WAS THE SAME PROBLEM, ALTHOUGH IN 2008 THEY REPLACED THE WHOLE STEERING COLUMNS WHICH WAS THE NORM, BUT NOW THE ARE CORRECTING THE STEERING PROBLEMS BY REPLACING THE ELECTRIC STEERING MOTOR. *TR

NHTSA ODI #10324078

53,313 miles · Apr 6, 2010
Steering

WHILE DRIVING THE POWER STEERING FAILED. THE POWER STEERING MOTOR WAS REPLACED AND THE POWER STEERING COLUMN. *TR

NHTSA ODI #10324060

66,000 miles · Apr 6, 2010
Steering

TL*THE CONTACT OWNS A 2005 CHEVROLET COBALT. THE CONTACT STATED THAT WHILE DRIVING AT APPROXIMATELY 40 MPH, THE POWER STEERING FAILED. SHE THEN NOTICED THE FAILURE ON AN INTERMITTENT BASIS. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALERSHIP FOR A DIAGNOSTIC TEST; THE DEALER INFORMED THE CONTACT THAT THE POWER STEERING WAS DEFECTI…

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TL*THE CONTACT OWNS A 2005 CHEVROLET COBALT. THE CONTACT STATED THAT WHILE DRIVING AT APPROXIMATELY 40 MPH, THE POWER STEERING FAILED. SHE THEN NOTICED THE FAILURE ON AN INTERMITTENT BASIS. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALERSHIP FOR A DIAGNOSTIC TEST; THE DEALER INFORMED THE CONTACT THAT THE POWER STEERING WAS DEFECTIVE. THE VEHICLE HAD NOT BEEN REPAIRED AT THE TIME OF THE COMPLAINT. THE FAILURE MILEAGE WAS APPROXIMATELY 66,000. THE CURRENT MILEAGE WAS 70,485.

NHTSA ODI #10324016

Official recalls

5

14V171000 · Electrical System:ignition

Apr 10, 2014

General Motors LLC (GM) is recalling certain model year 2005-2010 Chevrolet Cobalt, 2006-2011 Chevrolet HHR, 2007-2010 Pontiac G5, 2006-2010 Pontiac Solstice, 2003-2007 Saturn Ion, and 2007-2010 Saturn Sky vehicles. In the affected vehicles, the key can be removed from the ignition when the ignition is not in the "Off" position.

Consequence & remedy

Consequence: If the key can be removed from the ignition when the ignition is not in the "off" position, the vehicle could roll away: (a) for an automatic transmission, if the transmission is not in the "Park" position; or (b) for a manual transmission, if the parking brake is not engaged and the transmission is not in the "Reverse" position. This potential for rollaway increases the risk for a crash and occupant or pedestrian injuries.

Remedy: General Motors will notify owners, and for vehicles that were built with the defective ignition cylinder and have not previously had the ignition cylinder replaced with the redesigned part, dealers will replace the ignition cylinder and cut and, if necessary, re-learn two ignition/door keys for each vehicle. For vehicles that were built with the redesigned ignition cylinder or had the ignition cylinder replaced with the redesigned part, dealers will cut and, if necessary, re-learn two ignition/door keys for each vehicle. The recall began on April 18, 2014. Chevrolet owners may contact General Motors at 1-800-222-1020, Pontiac owners at 1-800-762-2737, and Saturn owners at 1-800-553-6000. General Motors' number for this recall is 14113 for the ignition lock cylinder and key replacement, and 14133 for only key replacements. Note: Until a vehicle has been remedied, owners and operators are advised that when exiting, to be sure that the vehicle is in "Park," or in the case of a manual transmission, that the vehicle is in the "Reverse" position and the parking brake is engaged.

14V047000 · Air Bags; Electrical System:ignition:switch

Feb 10, 2014

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence & remedy

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

Additional source detail variants (2)

Air Bags

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

Electrical System:ignition:switch

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

10V073000 · Steering:electric Power Assist System

Mar 3, 2010

GENERAL MOTORS IS RECALLING CERTAIN MODEL YEAR 2005-2010 CHEVROLET COBALT AND MODEL YEAR 2007-2010 PONTIAC G5 VEHICLES EQUIPPED WITH ELECTRIC POWER STEERING. THE DRIVER MAY EXPERIENCE A SUDDEN LOSS OF POWER STEERING ASSIST THAT COULD OCCUR AT ANY TIME WHILE DRIVING.

Consequence & remedy

Consequence: IF POWER STEERING ASSIST IS LOST, IT WOULD REQUIRE GREATER DRIVER EFFORT AT LOW VEHICLE SPEEDS, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE ELECTRIC POWER STEERING MOTOR FREE OF CHARGE. OWNERS ARE BEING NOTIFIED ON A ROLLING BASIS BETWEEN MARCH 29 THROUGH NOVEMBER 2010. A COPY OF THE MAILING SCHEDULE IS LOCATED IN THE RECALL FILE. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438 AND PONTIAC AT 1-800-620-7668 OR AT THE OWNER CENTER AT WWW.GMOWNERCENTER.COM.

07V014000 · Structure

Jan 18, 2007

CERTAIN PASSENGER VEHICLES NOT EQUIPPED WITH OPTIONAL ROOF-MOUNTED SIDE IMPACT AIR BAGS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 201, 'OCCUPANT PROTECTION IN INTERIOR IMPACT.'

Consequence & remedy

Consequence: IN A CRASH, HEAD IMPACT PROTECTION MAY BE INADEQUATE.

Remedy: DEALERS WILL INSTALL ENERGY ABSORBING PLASTIC TO THE HEADLINER TRIM TO REDUCE THE SEVERITY OF HEAD IMPACTS IN A CRASH. THE RECALL BEGAN ON MARCH 21, 2007. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438.

04V560000 · Exterior Lighting:headlights

Nov 22, 2004

CERTAIN PASSENGER VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE BULB SHIELDS INSIDE OF THE HEADLAMPS CAN LOOSEN DUE TO VIBRATION.

Consequence & remedy

Consequence: THE BULB SHIELD CAN LOOSEN OR BREAK BECAUSE OF VIBRATION. IF THIS OCCURRED ON A HEADLAMP INSTALLED IN A VEHICLE, ONCOMING DRIVERS MAY NOTICE ADDITIONAL GLARE, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL INSTALL TWO NEW HEADLAMP ASSEMBLIES. THE RECALL BEGAN ON NOVEMBER 17, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

PE10005 · Electric Power Steering Failure

Opened Jan 27, 2010 · Closed Jul 19, 2010

Status: closed (inferred from source dates) · Steering:electric Power Assist System

In a March 1, 2010 letter, General Motors Corporation (GM) provided a defect information report to NHTSA regarding a problem that could result in sudden loss of power steering assist in certain model year (MY) 2005 through 2010 Chevrolet Cobalt and MY 2007 through 2010 Pontiac G5 vehicles equipped with electric power steering (EPS).The letter indicates that the loss of steering assist could occur at any time while driving and that, once assist is lost, a message is displayed on the Driver Information Center (DIC) and a chime sounds to inform the driver.The letter further states that steering control is maintained in manual mode, but would require greater driver effort at low vehicle speeds.In the next ignition cycle, power assist is typically regained and the DIC message is no longer displayed.GM's letter identifies the root cause of the EPS failure as the EPS motor and indicates that production of a new motor started in December 2009.GM's recall repair procedure instructs dealers to replace the EPS motor in all recalled vehicles. ODI's analysis of all information available related to sudden loss of EPS assist while driving in the MY 2005 through 2009 Chevrolet Cobalt vehicles shows current complaint and warranty rates of 323/100,000 vehicles and 0.4% respectively.In response to ODI's request for information, GM identified 81 complaints where a crash was claimed that may be related to loss of EPS assist.ODI's analysis of all crash claims was based on verifiable factors such as; whether a loss of EPS was indicated at the time of the crash by a chime or malfunction indicator lamp or if a EPS related component malfunction was identified after the crash occurred.With this method ODI identified 36 possible crashes related to EPS failure.GM assessed crash claims based on the available facts and excluded crash claims that indicated that the vehicle was travelling at speeds in the range of 30 mph or greater.GM said that it believes if power assist is lost while a vehicle is moving at speeds in the range of 30 mph or greater there is a small difference in steering efforts perceived in subjective evaluations at those speeds and it is unlikely to lead to loss of vehicle control. Based on GM's safety recall, this investigation is closed.