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2005 Chevrolet Cobalt

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

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When problems were reported

Mileage at the reported incident

1,407 reports with mileage · 242 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Steering. Review the 1,143 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 323 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 99 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

97 crash reports12 fire reports57 injury reports

Steering complaints

1,143 reports
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50,000 miles · Sep 26, 2010
Steering

MY CHEVY COBALT JUST REACHED THE 40,000 MILE MARK RECENTLY AND HAS BEEN PRESENTING A POWER STEERING DEFECT. I UNDERSTAND THE CAR OPERATES ELECTRICALLY, HOWEVER, THERE HAS BEEN NO WARNING OF A POWER STEERING PROBLEM. MY STEERING WHEEL PICKS AND CHOOSES WHICH DAY IT WANTS TO LOCK UP AND STOP WORKING. THE FIRST TIME THE POWER STEER…

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MY CHEVY COBALT JUST REACHED THE 40,000 MILE MARK RECENTLY AND HAS BEEN PRESENTING A POWER STEERING DEFECT. I UNDERSTAND THE CAR OPERATES ELECTRICALLY, HOWEVER, THERE HAS BEEN NO WARNING OF A POWER STEERING PROBLEM. MY STEERING WHEEL PICKS AND CHOOSES WHICH DAY IT WANTS TO LOCK UP AND STOP WORKING. THE FIRST TIME THE POWER STEERING ACTED UP, I WAS MAKING A LEFT TURN. I WAS TERRIFIED BECAUSE MY STEERING WHEEL WOULDN'T TURN ENOUGH TO COMPLETE THE TURN, EVEN BY USING ALL MY STRENGTH. HOWEVER, MY CARS PROBLEM IS OCCURRING MORE FREQUENTLY AS OF LATELY. THIS PROBLEM COULD OF VERY WELL CAUSED MY LIFE. HAVING RESEARCHED THE PROBLEM I'M EVEN MORE TERRIFIED SEEING AS I AM BEGINNING TO EXPERIENCE THESE PROBLEMS. I'M UPSET AND DISTURBED THAT THIS ISSUE HAS NOT BEEN RECALLED. EVERY TIME I TURN MY WHEEL I'M SCARED OF WHEN IT WILL ACT UP AGAIN. *TR

NHTSA ODI #10357719

92,000 miles · Sep 20, 2010
Steering

TL* THE CONTACT OWNS A 2005 CHEVROLET COBALT. THE CONTACT WAS TRAVELING BETWEEN 55-70 MPH WHEN THE STEERING WHEEL AND COLUMN BEGAN TO SHAKE ABNORMALLY. THE DEALER INFORMED THE CONTACT THAT THE VEHICLE WAS NOT UNDER RECALL AND ANY REPAIRS WOULD BE AT HER EXPENSE. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS NOT AVAILABLE. THE CURR…

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TL* THE CONTACT OWNS A 2005 CHEVROLET COBALT. THE CONTACT WAS TRAVELING BETWEEN 55-70 MPH WHEN THE STEERING WHEEL AND COLUMN BEGAN TO SHAKE ABNORMALLY. THE DEALER INFORMED THE CONTACT THAT THE VEHICLE WAS NOT UNDER RECALL AND ANY REPAIRS WOULD BE AT HER EXPENSE. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS NOT AVAILABLE. THE CURRENT AND FAILURE MILEAGE WAS 92,000.

NHTSA ODI #10356659

Mileage unknown · Sep 17, 2010
EquipmentSteeringCrashInjury

I OWN A 2005 CHEVY COLBALT LS THAT I PURCHASED TWO MONTHS AGO. THERE WAS A RECALL #20110023. I TOOK IT TO A CHEVY DEALER AND THEY "FIXED" THE ELECTRIC POWER STEERING MOTOR. ABOUT A MONTH LATER, I WAS DRIVING ON BEVERLY RD IN PITTSBURGH, 35MPH OR LESS, I TURNED THE WHEEL TO THE RIGHT AND TRIED TO TURN IT BACK TO CENTER BUT IT WOU…

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I OWN A 2005 CHEVY COLBALT LS THAT I PURCHASED TWO MONTHS AGO. THERE WAS A RECALL #20110023. I TOOK IT TO A CHEVY DEALER AND THEY "FIXED" THE ELECTRIC POWER STEERING MOTOR. ABOUT A MONTH LATER, I WAS DRIVING ON BEVERLY RD IN PITTSBURGH, 35MPH OR LESS, I TURNED THE WHEEL TO THE RIGHT AND TRIED TO TURN IT BACK TO CENTER BUT IT WOULD NOT RESPOND, CAUSING ME TO HIT A TELEPHONE POLE AND $6000 WORTH OF DAMAGE. *TR

NHTSA ODI #10356159

35,888 miles · Sep 15, 2010
Steering

I HAVE A 2005 COBALT COUPE WITH POWER STEERING PROBLEM. MY PROBLEM IT STILL HAPPENS ONCE IN WHILE EVEN THOUGH THE MOTOR WAS REPLACED.! DEALER HAS SEEN THE PROBLEM, BUT STATES THE PROBLEM HAS TO BE HAPPENING AT THE TIME WHEN THE MECHANIC CAN LOOK AT IT. I LEAVE IT AT THE DEALER AND THEN WHEN THE MECHANIC GOES TO WORK ON IT, THE …

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I HAVE A 2005 COBALT COUPE WITH POWER STEERING PROBLEM. MY PROBLEM IT STILL HAPPENS ONCE IN WHILE EVEN THOUGH THE MOTOR WAS REPLACED.! DEALER HAS SEEN THE PROBLEM, BUT STATES THE PROBLEM HAS TO BE HAPPENING AT THE TIME WHEN THE MECHANIC CAN LOOK AT IT. I LEAVE IT AT THE DEALER AND THEN WHEN THE MECHANIC GOES TO WORK ON IT, THE CAR IS FINE. IN MY CASE IT HAS TO HAPPEN CLOSE TO HOME AND WHEN DEALER SERVICE IS OPEN. IT HAPPENS WHEN DEALER IS NOT OPEN ! WHEN I TURN OFF THE CAR AND LEAVE FOR 60 MINUTES OR SO, THE PROBLEM GOES AWAY. THEN THE CAR IS GREAT. WHEN IT HAPPENS 1. THE CHIMES COME ON, 2. THE DASH LIGHTS GO ON AND OFF, 3.THE ODOMETER GETS ?-, 4.THE SHIFTING BECOMES VERY RUFF. THE CAR ACTS LIKE BUMBEE ON TRANSFORMERS. ANY IDEAS ?? *TR

NHTSA ODI #10355735

35,888 miles · Sep 15, 2010
Steering

I HAVE A 2005 COBALT COUPE WITH POWER STEERING PROBLEM. MY PROBLEM IT STILL HAPPENS ONCE IN WHILE EVEN THOUGH THE MOTOR WAS REPLACED.! DEALER HAS SEEN THE PROBLEM, BUT STATES THE PROBLEM HAS TO BE HAPPENING AT THE TIME WHEN THE MECHANIC CAN LOOK AT IT. I LEAVE IT AT THE DEALER AND THE WHEN THE MECHANIC GOES TO WORK ON IT, THE C…

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I HAVE A 2005 COBALT COUPE WITH POWER STEERING PROBLEM. MY PROBLEM IT STILL HAPPENS ONCE IN WHILE EVEN THOUGH THE MOTOR WAS REPLACED.! DEALER HAS SEEN THE PROBLEM, BUT STATES THE PROBLEM HAS TO BE HAPPENING AT THE TIME WHEN THE MECHANIC CAN LOOK AT IT. I LEAVE IT AT THE DEALER AND THE WHEN THE MECHANIC GOES TO WORK ON IT, THE CAR IS FINE. I MY CASE IT HAS TO HAPPEN CLOSE TO HOME AND WHEN DEALER SERVICE IS OPEN. IT HAPPENS WHEN DEALER IS NOT OPEN ! WHEN I TURN OFF THE CAR AND LEAVE FOR 60 MINUTES OR SO, THE PROBLEM GOES AWAY. THEN THE CAR IS GREAT. WHEN IT HAPPENS 1. THE CHIMES COME ON, 2. THE DASH LIGHTS GO ON AND OFF, 3.THE ODOMETER GETS ?-, 4.THE SHIFTING BECOMES VERY RUFF. THE CAR ACTS LIKE BUMBEE ON TRANSFORMERS. ANY IDEAS ?? *TR

NHTSA ODI #10355732

80,000 miles · Aug 26, 2010
Steering

TL*THE CONTACT OWNS A 2005 CHEVROLET COBALT. THE VEHICLE WAS PREVIOUSLY REPAIRED FOR THE RECALL ASSOCIATED WITH NHTSA CAMPAIGN ID NUMBER 10V073000, STEERING ELECTRIC POWER ASSIST SYSTEM. WHILE DRIVING APPROXIMATELY 50 MPH THE STEERING WHEEL LOCKED AND SHE COULD NO LONGER CONTROL THE STEERING WHEEL. THE VEHICLE WAS PULLED OVER…

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TL*THE CONTACT OWNS A 2005 CHEVROLET COBALT. THE VEHICLE WAS PREVIOUSLY REPAIRED FOR THE RECALL ASSOCIATED WITH NHTSA CAMPAIGN ID NUMBER 10V073000, STEERING ELECTRIC POWER ASSIST SYSTEM. WHILE DRIVING APPROXIMATELY 50 MPH THE STEERING WHEEL LOCKED AND SHE COULD NO LONGER CONTROL THE STEERING WHEEL. THE VEHICLE WAS PULLED OVER THEN TOWED TO AN AUTHORIZED DEALER WHERE THEY WERE IN THE PROCESS OF DIAGNOSING THE FAILURE. THE FAILURE AND CURRENT MILEAGES WERE 80,000.

NHTSA ODI #10351955

103,762 miles · Aug 17, 2010
Steering

I RECENTLY HAD POWER STEERING PROBLEMS WITH MY 05 CHEVY COBALT. I WENT TO PREMIER DEALERSHIP IN BROOKLYN CT TO HAVE THE RECALL DONE AFTER EXPERIENCING PROBLEMS MY POWER STEERING. THE POWER STEERING LIGHT WOULD GO ON AND WOULD BE HARD TO TURN MY WHEEL, ENGINE LIGHT ON AND CAR SECURITY LIGHT WENT ON. AFTER THE RECALL WAS PERFORMED…

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I RECENTLY HAD POWER STEERING PROBLEMS WITH MY 05 CHEVY COBALT. I WENT TO PREMIER DEALERSHIP IN BROOKLYN CT TO HAVE THE RECALL DONE AFTER EXPERIENCING PROBLEMS MY POWER STEERING. THE POWER STEERING LIGHT WOULD GO ON AND WOULD BE HARD TO TURN MY WHEEL, ENGINE LIGHT ON AND CAR SECURITY LIGHT WENT ON. AFTER THE RECALL WAS PERFORMED TODAY MY CAR RAN SMOOTHLY AND THOSE LIGHTS DID NOT GO ON. HOWEVER ACCORDING TO THE DEALERSHIP I STILL NEEDED A WHOLE POWER STEERING COLUMN REPLACED... AND THE CHARGE WAS 805 TO DO THE WHOLE JOB. TO "LOOK" AT THE SUPPOSED OTHER PROBLEM COSTS ME 113.00. NOW THE RECALL WAS SUPPOSEDLY "FREE" FOR ME. *TR

NHTSA ODI #10349968

Mileage unknown · Aug 13, 2010
Electrical SystemSteering

TL*THE CONTACT OWNS A 2005 CHEVROLET COBALT. HE REFERENCED NHTSA RECALL CAMPAIGN NUMBER 10V073000, STEERING ELECTRIC POWER ASSIST SYSTEM AND STATED THAT THE RECALL WORK WAS PERFORMED IN APRIL 2010. THE FAILURE RECURRED AGAIN WITHIN THREE WEEKS. WHILE DRIVING APPROXIMATELY 10-12 MPH THE POWER STEERING BECAME DIFFICULT TO CONTROL.…

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TL*THE CONTACT OWNS A 2005 CHEVROLET COBALT. HE REFERENCED NHTSA RECALL CAMPAIGN NUMBER 10V073000, STEERING ELECTRIC POWER ASSIST SYSTEM AND STATED THAT THE RECALL WORK WAS PERFORMED IN APRIL 2010. THE FAILURE RECURRED AGAIN WITHIN THREE WEEKS. WHILE DRIVING APPROXIMATELY 10-12 MPH THE POWER STEERING BECAME DIFFICULT TO CONTROL. HE ALSO STATED THAT AFTER THE RECALL WORK WAS PERFORMED THE TEMPERATURE INDICATOR NO LONGER FUNCTIONED PROPERLY AND THE FUEL SENSOR NO LONGER MADE A BEEPING SOUND. WHEN HE OPENED THE DOOR, THE OUTSIDE TEMPERATURE WAS DISPLAYED, THEN THE MILEAGE AND NOW THE SERVICE AIR BAG LIGHT WAS ILLUMINATED. THE DEALER ASKED HIM TO BRING THE VEHICLE BACK BUT THE CONTACT HAD NOT TAKEN THE VEHICLE BACK. THE FAILURE MILEAGE WAS UNKNOWN. THE CURRENT MILEAGE WAS 96,309.

NHTSA ODI #10349261

71,000 miles · Aug 13, 2010
Steering

RECEIVED RECALL NOTICE FOR MY 2005 COBALT SEDAN(71,000 MILES), IN MARCH OF 2010. THE RECALL WAS RELATED TO THE ELECTRIC POWER STEERING UNIT. THE ELECTRIC MOTOR THOUGHT TO BE THE PROBLEM WAS REPLACED FREE OF CHARGE BY LOCAL DEALER, NO PROBLEMS WITH STEERING UP TO THAT POINT. JUST RECENTLY(AUG 2010), I STARTED EXPERIENCING PROBLEM…

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RECEIVED RECALL NOTICE FOR MY 2005 COBALT SEDAN(71,000 MILES), IN MARCH OF 2010. THE RECALL WAS RELATED TO THE ELECTRIC POWER STEERING UNIT. THE ELECTRIC MOTOR THOUGHT TO BE THE PROBLEM WAS REPLACED FREE OF CHARGE BY LOCAL DEALER, NO PROBLEMS WITH STEERING UP TO THAT POINT. JUST RECENTLY(AUG 2010), I STARTED EXPERIENCING PROBLEMS WITH THE STEERING. THE POWER STEERING LIGHT WOULD FLASH ON AND DING. THE CAR WOULD IMMEDIATELY LOSE POWER AND THE DOOR LOCKS WOULD LOCK AND UNLOCK BY THEMSELVES. IT WAS AS THOUGH A SWITCH HAD BEEN THROWN. AND THEN IT WOULD GO AWAY. THE LOCAL DEALER THAT TROUBLESHOOT THE PROBLEM CHARGED ME $55 AND SAID THERE WAS AN ELECTRICAL SHORT TRIGGERING ERROR PROBLEMS WITHIN THE STEERING COLUMN MODULES. I ASKED IF IT WAS RELATED TO THE PROBLEMS THEY HAD WITH THE STEERING ELECTRIC MOTORS AND HE SAID THIS WAS ANOTHER UNRELATED ISSUE. SURE. SO I CALLED A REPUTABLE LOCAL MECHANIC AND EXPLAINED MY PROBLEM. HE SAID HE HAS REPLACED SEVERAL STEERING COLUMN UNITS AT A COST OF $900 A POP. I CAN SEE WHY GM'S PARTS AND LABOR GUYS LOVE THIS. HE ALSO SAID THE ENTIRE COLUMN IS FAULTY AND THEY ALL SHOULD BE REPLACED. OF COURSE NOTHING WILL HAPPEN UNTIL A CONGRESSMAN'S RELATIVE GETS BADLY HURT OR KILLED. I AM SURPRISED THAT THE NHTSA HAS NOT FOLLOWED UP ON THE ORIGINAL RECALL FIX AS THAT WAS ONLY THE TIP OF THE ICEBERG FOR A MUCH BIGGER PROBLEM. I UNDERSTAND THERE ARE SEVERAL THOUSAND PEOPLE EXPERIENCING STEERING ISSUES THAT CAN BE SEVERE AT TIMES. *TR

NHTSA ODI #10349229

25,000 miles · Aug 2, 2010
Steering

TL* THE CONTACT OWNS A 2005 CHEVROLET COBALT. THE CONTACT STATED THE VEHICLE WAS INCLUDED IN NHTSA CAMPAIGN ID NUMBER: 10V073000 (STEERING: ELECTRIC POWER ASSISTS SYSTEM). THE CONTACT STATED HE INQUIRED WITH THE DEALER FIVE TIMES OVER A PERIOD OF FOUR MONTHS AS TO WHEN HE WOULD BE ABLE TO HAVE THE VEHICLE REPAIRED. THE DEALER AD…

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TL* THE CONTACT OWNS A 2005 CHEVROLET COBALT. THE CONTACT STATED THE VEHICLE WAS INCLUDED IN NHTSA CAMPAIGN ID NUMBER: 10V073000 (STEERING: ELECTRIC POWER ASSISTS SYSTEM). THE CONTACT STATED HE INQUIRED WITH THE DEALER FIVE TIMES OVER A PERIOD OF FOUR MONTHS AS TO WHEN HE WOULD BE ABLE TO HAVE THE VEHICLE REPAIRED. THE DEALER ADVISED THAT THE PARTS NEEDED TO MAKE REPAIRS WERE NOT YET AVAILABLE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 25,000 AND THE CURRENT MILEAGE WAS 26,000. UPDATED 10/13/10*BF THE CONSUMER STATED AFTER FIVE MONTHS OF WAITING, THE PART FINALLY ARRIVED AT THE DEALERSHIP AND THE VEHICLE WAS REPAIRED UNDER THE RECALL. UPDATED 10/14/10*JB

NHTSA ODI #10346858

Official recalls

5

14V171000 · Electrical System:ignition

Apr 10, 2014

General Motors LLC (GM) is recalling certain model year 2005-2010 Chevrolet Cobalt, 2006-2011 Chevrolet HHR, 2007-2010 Pontiac G5, 2006-2010 Pontiac Solstice, 2003-2007 Saturn Ion, and 2007-2010 Saturn Sky vehicles. In the affected vehicles, the key can be removed from the ignition when the ignition is not in the "Off" position.

Consequence & remedy

Consequence: If the key can be removed from the ignition when the ignition is not in the "off" position, the vehicle could roll away: (a) for an automatic transmission, if the transmission is not in the "Park" position; or (b) for a manual transmission, if the parking brake is not engaged and the transmission is not in the "Reverse" position. This potential for rollaway increases the risk for a crash and occupant or pedestrian injuries.

Remedy: General Motors will notify owners, and for vehicles that were built with the defective ignition cylinder and have not previously had the ignition cylinder replaced with the redesigned part, dealers will replace the ignition cylinder and cut and, if necessary, re-learn two ignition/door keys for each vehicle. For vehicles that were built with the redesigned ignition cylinder or had the ignition cylinder replaced with the redesigned part, dealers will cut and, if necessary, re-learn two ignition/door keys for each vehicle. The recall began on April 18, 2014. Chevrolet owners may contact General Motors at 1-800-222-1020, Pontiac owners at 1-800-762-2737, and Saturn owners at 1-800-553-6000. General Motors' number for this recall is 14113 for the ignition lock cylinder and key replacement, and 14133 for only key replacements. Note: Until a vehicle has been remedied, owners and operators are advised that when exiting, to be sure that the vehicle is in "Park," or in the case of a manual transmission, that the vehicle is in the "Reverse" position and the parking brake is engaged.

14V047000 · Air Bags; Electrical System:ignition:switch

Feb 10, 2014

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence & remedy

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

Additional source detail variants (2)

Air Bags

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

Electrical System:ignition:switch

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

10V073000 · Steering:electric Power Assist System

Mar 3, 2010

GENERAL MOTORS IS RECALLING CERTAIN MODEL YEAR 2005-2010 CHEVROLET COBALT AND MODEL YEAR 2007-2010 PONTIAC G5 VEHICLES EQUIPPED WITH ELECTRIC POWER STEERING. THE DRIVER MAY EXPERIENCE A SUDDEN LOSS OF POWER STEERING ASSIST THAT COULD OCCUR AT ANY TIME WHILE DRIVING.

Consequence & remedy

Consequence: IF POWER STEERING ASSIST IS LOST, IT WOULD REQUIRE GREATER DRIVER EFFORT AT LOW VEHICLE SPEEDS, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE ELECTRIC POWER STEERING MOTOR FREE OF CHARGE. OWNERS ARE BEING NOTIFIED ON A ROLLING BASIS BETWEEN MARCH 29 THROUGH NOVEMBER 2010. A COPY OF THE MAILING SCHEDULE IS LOCATED IN THE RECALL FILE. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438 AND PONTIAC AT 1-800-620-7668 OR AT THE OWNER CENTER AT WWW.GMOWNERCENTER.COM.

07V014000 · Structure

Jan 18, 2007

CERTAIN PASSENGER VEHICLES NOT EQUIPPED WITH OPTIONAL ROOF-MOUNTED SIDE IMPACT AIR BAGS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 201, 'OCCUPANT PROTECTION IN INTERIOR IMPACT.'

Consequence & remedy

Consequence: IN A CRASH, HEAD IMPACT PROTECTION MAY BE INADEQUATE.

Remedy: DEALERS WILL INSTALL ENERGY ABSORBING PLASTIC TO THE HEADLINER TRIM TO REDUCE THE SEVERITY OF HEAD IMPACTS IN A CRASH. THE RECALL BEGAN ON MARCH 21, 2007. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438.

04V560000 · Exterior Lighting:headlights

Nov 22, 2004

CERTAIN PASSENGER VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE BULB SHIELDS INSIDE OF THE HEADLAMPS CAN LOOSEN DUE TO VIBRATION.

Consequence & remedy

Consequence: THE BULB SHIELD CAN LOOSEN OR BREAK BECAUSE OF VIBRATION. IF THIS OCCURRED ON A HEADLAMP INSTALLED IN A VEHICLE, ONCOMING DRIVERS MAY NOTICE ADDITIONAL GLARE, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL INSTALL TWO NEW HEADLAMP ASSEMBLIES. THE RECALL BEGAN ON NOVEMBER 17, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

PE10005 · Electric Power Steering Failure

Opened Jan 27, 2010 · Closed Jul 19, 2010

Status: closed (inferred from source dates) · Steering:electric Power Assist System

In a March 1, 2010 letter, General Motors Corporation (GM) provided a defect information report to NHTSA regarding a problem that could result in sudden loss of power steering assist in certain model year (MY) 2005 through 2010 Chevrolet Cobalt and MY 2007 through 2010 Pontiac G5 vehicles equipped with electric power steering (EPS).The letter indicates that the loss of steering assist could occur at any time while driving and that, once assist is lost, a message is displayed on the Driver Information Center (DIC) and a chime sounds to inform the driver.The letter further states that steering control is maintained in manual mode, but would require greater driver effort at low vehicle speeds.In the next ignition cycle, power assist is typically regained and the DIC message is no longer displayed.GM's letter identifies the root cause of the EPS failure as the EPS motor and indicates that production of a new motor started in December 2009.GM's recall repair procedure instructs dealers to replace the EPS motor in all recalled vehicles. ODI's analysis of all information available related to sudden loss of EPS assist while driving in the MY 2005 through 2009 Chevrolet Cobalt vehicles shows current complaint and warranty rates of 323/100,000 vehicles and 0.4% respectively.In response to ODI's request for information, GM identified 81 complaints where a crash was claimed that may be related to loss of EPS assist.ODI's analysis of all crash claims was based on verifiable factors such as; whether a loss of EPS was indicated at the time of the crash by a chime or malfunction indicator lamp or if a EPS related component malfunction was identified after the crash occurred.With this method ODI identified 36 possible crashes related to EPS failure.GM assessed crash claims based on the available facts and excluded crash claims that indicated that the vehicle was travelling at speeds in the range of 30 mph or greater.GM said that it believes if power assist is lost while a vehicle is moving at speeds in the range of 30 mph or greater there is a small difference in steering efforts perceived in subjective evaluations at those speeds and it is unlikely to lead to loss of vehicle control. Based on GM's safety recall, this investigation is closed.