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2005 Chevrolet Cobalt

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

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When problems were reported

Mileage at the reported incident

1,407 reports with mileage · 242 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Steering. Review the 1,143 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 323 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 99 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

97 crash reports12 fire reports57 injury reports

Steering complaints

1,143 reports
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170,000 miles · Aug 30, 2012
EngineService BrakesSteering

THE POWER STEERING MESSAGE WAS ON AND THE CAR RAN LIKE A DOG AND SHIFTED ROUGHLY AND TRACTION CONTROL LIGHT WAS LUMINATED AND HAD NO POWER IS SIMILAR TO ALL OTHER ACCOUNTS ON THIS YEAR AND MODEL? I NEED TO KNOW IF GM IS GOING TO FIX IT AND IF IT HAPPENS AGAIN AM I GOING TO LOOSE CONTROL OF THE CAR? I UNDERSTAND IT HAS A RECALL…

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THE POWER STEERING MESSAGE WAS ON AND THE CAR RAN LIKE A DOG AND SHIFTED ROUGHLY AND TRACTION CONTROL LIGHT WAS LUMINATED AND HAD NO POWER IS SIMILAR TO ALL OTHER ACCOUNTS ON THIS YEAR AND MODEL? I NEED TO KNOW IF GM IS GOING TO FIX IT AND IF IT HAPPENS AGAIN AM I GOING TO LOOSE CONTROL OF THE CAR? I UNDERSTAND IT HAS A RECALL ON IT BUT CONSIDERING THE MILES I HAVE ON IT ARE THEY GOING TO HONOR THE RECALL? I DON'T HAVE MONEY TO FIX IT SO I DON'T KNOW WHAT TO DO IF IT HAPPENS AGAIN? I NEVER SEEN OR HAD ANYTHING LIKE THIS BEFORE AND I HAVE ALWAYS HAD GM PRODUCTS FORM OLDSMOBILE, PONTIAC AND MOSTLY CHEVYS I NEED RELIABLE TRANSPORTING ON MY JOB PLEASE TELL ME GM MAKE THIS RIGHT BY ME [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

NHTSA ODI #10473084

86,000 miles · Aug 9, 2012
Steering

IN THE FIRST INCIDENT, THE POWER STEERING ON MY 2005 COBALT SUDDENLY FAILED WHILE ACCELERATING UP TO HIGHWAY SPEEDS MAKING IT VERY DIFFICULT TO TURN. THE POWER STEERING FAILURE LASTED UNTIL THE VEHICLE WAS SHUT OFF AFTER REACHING MY DESTINATION. THE NEXT DAY THE POWER STEERING FAILED SUDDENLY AGAIN TWICE AND THE FAILURE WOULD LA…

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IN THE FIRST INCIDENT, THE POWER STEERING ON MY 2005 COBALT SUDDENLY FAILED WHILE ACCELERATING UP TO HIGHWAY SPEEDS MAKING IT VERY DIFFICULT TO TURN. THE POWER STEERING FAILURE LASTED UNTIL THE VEHICLE WAS SHUT OFF AFTER REACHING MY DESTINATION. THE NEXT DAY THE POWER STEERING FAILED SUDDENLY AGAIN TWICE AND THE FAILURE WOULD LAST UNTIL THE VEHICLE WAS SHUT OFF. IT'S THE SAME PROBLEM LISTED IN RECALL #10V073000, BUT ACCORDING TO CHEVY, MY VEHICLE ISN'T ONE INCLUDED IN THE RECALL. *TR

NHTSA ODI #10470027

97,882 miles · Aug 2, 2012
Steering

MY CAR WAS IN THE RECALL FOR POWER STEERING AND I HAD THE DEALERSHIP REPLACE THE PARTS. I BELIEVE THE RECALL WAS IN 2010. WITHIN THE LAST YEAR I HAD THE POWER STEERING MOTOR REPLACED BECAUSE IT WAS DOING THE SAME THING IT WAS DOING BEFORE THE RECALL. I LOSE POWER STEERING AND THE CAR JERKS INTERMITTENTLY. THERE IS NO WARNING…

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MY CAR WAS IN THE RECALL FOR POWER STEERING AND I HAD THE DEALERSHIP REPLACE THE PARTS. I BELIEVE THE RECALL WAS IN 2010. WITHIN THE LAST YEAR I HAD THE POWER STEERING MOTOR REPLACED BECAUSE IT WAS DOING THE SAME THING IT WAS DOING BEFORE THE RECALL. I LOSE POWER STEERING AND THE CAR JERKS INTERMITTENTLY. THERE IS NO WARNING AND IT HAPPENS AT ALL SPEEDS. I WAS TOLD TO PULL OFF TO THE SIDE OF THE ROAD, TURN THE CAR OFF AND IT SHOULD FIX ITSELF. UNFORTUNATELY, THE CAR STARTED DOING THE SAME THING TONIGHT. I AM HORRIFIED THAT THIS IS STILL HAPPENING AND FEEL LIKE THE CAR IS A DEATH TRAP. I DON'T FEEL SAFE DRIVING IT AND ESPECIALLY NOT WITH MY CHILDREN IN THE CAR. I PLAN ON TAKING THIS ISSUE UP WITH CHEVROLET AGAIN, IN THE HOPES THAT THEY SHOULD PAY FOR IT. PLEASE CONTACT ME FOR FURTHER INFORMATION, I FEEL VERY STRONGLY THAT THIS CAR SHOULD BE RECALLED AGAIN FOR THIS ISSUE. *TR

NHTSA ODI #10468898

65,000 miles · Jun 29, 2012
Electrical SystemSteering

AFTER HAVING BEEN REPAIRED SEVERAL TIMES UNDER THE POWER STEERING RECALL, THE PROBLEMS HAVE BECOME WORSE. THE CAR STALLS, LIGHTS FLICKER, THE LOW FUEL MESSAGE WILL FLASH DESPITE THERE BEING GAS IN THE CAR, THE POWER STEERING IS COMPLETELY INOPERABLE, THE SPEEDOMETER RESTS ON ZERO AT ALL TIMES, VARIOUS WARNING LIGHTS ARE ALWAYS …

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AFTER HAVING BEEN REPAIRED SEVERAL TIMES UNDER THE POWER STEERING RECALL, THE PROBLEMS HAVE BECOME WORSE. THE CAR STALLS, LIGHTS FLICKER, THE LOW FUEL MESSAGE WILL FLASH DESPITE THERE BEING GAS IN THE CAR, THE POWER STEERING IS COMPLETELY INOPERABLE, THE SPEEDOMETER RESTS ON ZERO AT ALL TIMES, VARIOUS WARNING LIGHTS ARE ALWAYS ILLUMINATED AND THE CAR STRUGGLES TO GET OUT OF SECOND GEAR (IT IS AN AUTOMATIC.) THE DEALERSHIP SERVICE CENTER GAVE DIAGNOSTIC CODES INDICATING POSSIBLE ISSUES WITH THE BODY CONTROL MODULE AND ELECTRONIC CONTROL MODULE AND STATED THAT IT WASN'T COVERED UNDER THE RECALL, BUT THAT THE POWER STEERING MOTOR HAD AGAIN GONE OUT, BUT THEY WOULD NOT FIX IT. THE CAR HAS STALLED NUMEROUS TIMES ON -RAMPS TO HIGHWAYS AND IN INTERSECTIONS AND HAS BECOME TOO DANGEROUS TO DRIVE, BUT CHEVROLET HAS REFUSED TO ACKNOWLEDGE THE PROBLEM AND ONLY TECHNICAL SERVICE BULLETINS EXIST, THOUGH THEY WILL NOW ACKNOWLEDGE THEM WHEN ASKED, AS THOUGH THE PROBLEM IS NOT A DANGEROUS ONE. THE ENTIRE ELECTRICAL SYSTEM OF THE CAR IS FAULTY AND SHOULD BE RECALLED AS IT IS A MAJOR SAFETY CONCERN. *TR

NHTSA ODI #10463595

136,000 miles · Jun 14, 2012
EngineSteering

TL* THE CONTACT OWNS A 2005 CHEVROLET COBALT. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 34 MPH, THE POWER STEERING WARNING LIGHT ILLUMINATED, THE SPEED DECREASED TO ZERO AND THE TACHOMETER INCREASED TO 4,000 RPMS. THE LOCKS ON THE DOOR STARTED GOING UP AND DOWN AND THE VEHICLE BECAME DIFFICULT TO STEER. THE CONTACT ST…

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TL* THE CONTACT OWNS A 2005 CHEVROLET COBALT. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 34 MPH, THE POWER STEERING WARNING LIGHT ILLUMINATED, THE SPEED DECREASED TO ZERO AND THE TACHOMETER INCREASED TO 4,000 RPMS. THE LOCKS ON THE DOOR STARTED GOING UP AND DOWN AND THE VEHICLE BECAME DIFFICULT TO STEER. THE CONTACT STOPPED AND TURNED THE VEHICLE OFF. AFTER THE VEHICLE WAS STARTED, THE FAILURE WAS RESOLVED. THE FAILURE RECURRED SIX TIMES. THE VEHICLE WAS TAKEN TO THE DEALER WHO DETERMINED THAT THE VEHICLE HAD TOO MANY FAULT CODES TO BE DIAGNOSED PROPERLY. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE HOWEVER, DID NOT OFFER ANY ASSISTANCE. THE VIN WAS UNAVAILABLE. THE CURRENT AND FAILURE MILEAGE WAS 136,000.

NHTSA ODI #10461709

Mileage unknown · Jun 5, 2012
Steering

I WAS DRIVER AND THE WHEEL GET STUCK. *TR

NHTSA ODI #10460706

70,000 miles · May 29, 2012
Steering

TL* THE CONTACT OWNS A 2005 CHEVROLET COBALT. THE CONTACT STATED THAT THE VEHICLE WAS TAKEN TO THE DEALER FOR REPAIRS UNDER NHTSA CAMPAIGN ID NUMBER: 10V073000 (STEERING: ELECTRONIC POWER ASSIST SYSTEM) IN MAY OF 2010. THE CONTACT STATED THAT THE REPAIRED FAILED AND THE POWER STEERING ASSIST FAILED, CAUSING THE STEERING WHEEL TO…

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TL* THE CONTACT OWNS A 2005 CHEVROLET COBALT. THE CONTACT STATED THAT THE VEHICLE WAS TAKEN TO THE DEALER FOR REPAIRS UNDER NHTSA CAMPAIGN ID NUMBER: 10V073000 (STEERING: ELECTRONIC POWER ASSIST SYSTEM) IN MAY OF 2010. THE CONTACT STATED THAT THE REPAIRED FAILED AND THE POWER STEERING ASSIST FAILED, CAUSING THE STEERING WHEEL TO BECOME EXTREMELY DIFFICULT TO TURN. THE VEHICLE WAS NOT FURTHER REPAIRED. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 70,000 AND THE CURRENT MILEAGE WAS 120,000.

NHTSA ODI #10459851

110,900 miles · May 1, 2012
Steering

WHEN MANEUVERING THE VEHICLE MY STEERING WHEEL SEIZES UP OVER AND OVER AGAIN WHILE MAKING A TURN. CONSEQUENTLY IT MUST BE TURNED HARD TO OVERCOME THIS RESISTANCE. OFTEN THIS CAUSES THE DRIVER TO OVER STEER. IT DOES THIS REPEATEDLY EVEN WHEN GOING THROUGH THE SAME TURN. CORRECTING THE OVER STEER IS ALSO PLAGUED BY THESE SAME …

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WHEN MANEUVERING THE VEHICLE MY STEERING WHEEL SEIZES UP OVER AND OVER AGAIN WHILE MAKING A TURN. CONSEQUENTLY IT MUST BE TURNED HARD TO OVERCOME THIS RESISTANCE. OFTEN THIS CAUSES THE DRIVER TO OVER STEER. IT DOES THIS REPEATEDLY EVEN WHEN GOING THROUGH THE SAME TURN. CORRECTING THE OVER STEER IS ALSO PLAGUED BY THESE SAME SPOTS OF HARD RESISTANCE. IF YOU TURN THE STEERING WHEEL WHILE THE CAR IS NOT MOVING YOU CAN FEEL THE SAME PROBLEM. HAD THE FRONT END OF THE CAR INSPECTED AND THOSE COMPONENTS ARE IN GOOD SHAPE. YOU CAN HEAR A SOUND COMING FROM THE STEERING COLUMN WHEN RESISTANCE IS FELT. THE CAR HAD SAFETY RECALL # 10023 REPAIR DONE ON 6/14/2010 AT DUTCH CHEVROLET IN BELFAST, MAINE (REPAIR ORDER 25485). I CALLED CHEVY AND THEY SAID THAT THE RECALL REPAIR WAS WARRANTED FOR 12 MONTHS OR MILES WHICH EVER CAME FIRST. I HAVE AN APPOINTMENT TODAY 5/1/12 TO HAVE IT LOOKED AT BY THE SAME DEALER. THE REPRESENTATIVE FROM CHEVY SAID THEY WILL FOLLOW UP ON THIS HOWEVER THEY DID NOT OFFER TO COVER THE COST OF THE REPAIR. BAD ENOUGH THAT THE PROBLEM IS CHRONIC, A REAL SAFETY CONCERN, BUT WORSE YET CHEVY WON'T EVEN TAKE RESPONSIBILITY FOR A LIFETIME WARRANTY ON A RECALL REPAIR. THIS IS UNCONSCIONABLE. *JS THE CONSUMER STATED HE WENT TO THE LOCAL DEALER TO HAVE THE STEERING PROBLEM DIAGNOSED. IT TURNED OUT THE PROBLEM WAS NOT DIRECTLY RELATED TO THE ORIGINAL REPAIR OF THE ELECTRIC STEERING ASSIST UNIT AFTER ALL. RATHER, THE INTERMEDIATE STEERING SHAFT U-JOINT NEEDED TO BE REPLACED. THE CHARGE WAS SLIGHTLY UNDER $250. AFTER DISCUSSING THE PROBLEM WITH THE WARRANTY DIVISION, THE CONSUMER WAS GIVEN A DISCOUNT OF $150.00. THE CONSUMER NO LONGER WISHED TO PURSUE HIS COMPLAINT. UPDATED IVOQ 06/15/12

NHTSA ODI #10456996

99,997 miles · Apr 6, 2012
Steering

TL* THE CONTACT OWNS A 2005 CHEVROLET COBALT. THE CONTACT STATED THAT THE VEHICLE WAS REPAIRED UNDER NHTSA CAMPAIGN ID NUMBER: 10V073000 (STEERING:ELECTRIC POWER ASSIST SYSTEM). AFTER THE REPAIR WAS PERFORMED, THE POWER STEERING WARNING INDICATOR BEGAN TO ILLUMINATE. THE VEHICLE WAS TAKEN BACK TO THE DEALER WHERE THE CONRTACT WA…

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TL* THE CONTACT OWNS A 2005 CHEVROLET COBALT. THE CONTACT STATED THAT THE VEHICLE WAS REPAIRED UNDER NHTSA CAMPAIGN ID NUMBER: 10V073000 (STEERING:ELECTRIC POWER ASSIST SYSTEM). AFTER THE REPAIR WAS PERFORMED, THE POWER STEERING WARNING INDICATOR BEGAN TO ILLUMINATE. THE VEHICLE WAS TAKEN BACK TO THE DEALER WHERE THE CONRTACT WAS AWAITING FURTHER REPAIRS. THE CONTACT HAD NOT EXPERIENCED A DEFECT WITH THE POWER STEERING PRIOR TO THE RECALL REPAIR. THE MANUFACTURER WAS NOT NOTIFIED OF THE PROBLEM. THE APPROXIMATE FAILURE MILEAGE WAS 99,997.

NHTSA ODI #10454338

Mileage unknown · Mar 12, 2012
Electrical SystemSteering

TL* THE CONTACT OWNS A 2005 CHEVROLET COBALT. THE CONTACT STATED THAT THE STEERING WHEEL SEIZED WHILE DRIVING AT VARIOUS SPEEDS. THE GAUGES ON THE INSTRUMENT PANEL ALSO DISPLAYED INACCURATE READINGS WHENEVER THE FAILURE OCCURRED. THE CONTACT STATED THAT SHE HAD TO WAIT LONG PERIODS OF TIME BEFORE THE STEERING WHEEL RETURNED TO N…

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TL* THE CONTACT OWNS A 2005 CHEVROLET COBALT. THE CONTACT STATED THAT THE STEERING WHEEL SEIZED WHILE DRIVING AT VARIOUS SPEEDS. THE GAUGES ON THE INSTRUMENT PANEL ALSO DISPLAYED INACCURATE READINGS WHENEVER THE FAILURE OCCURRED. THE CONTACT STATED THAT SHE HAD TO WAIT LONG PERIODS OF TIME BEFORE THE STEERING WHEEL RETURNED TO NORMAL FUNCTIONING ABILITY. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE THE CONTACT WAS INFORMED THAT THE FAILURE WAS COMMON FOR THE MAKE AND MODEL. THE VEHICLE WAS NOT REPAIRED AND THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE CONTACT ALSO STATED THAT PRIOR TO THE FAILURES, THE VEHICLE WAS REPAIRED UNDER THE RECALL ASSOCIATED WITH NHTSA CAMPAIGN ID NUMBER 10V073000 (STEERING:ELECTRIC POWER ASSIST SYSTEM). THE FAILURE MILEAGE WAS UNKNOWN. THE VIN WAS UNAVAILABLE.

NHTSA ODI #10451242

Official recalls

5

14V171000 · Electrical System:ignition

Apr 10, 2014

General Motors LLC (GM) is recalling certain model year 2005-2010 Chevrolet Cobalt, 2006-2011 Chevrolet HHR, 2007-2010 Pontiac G5, 2006-2010 Pontiac Solstice, 2003-2007 Saturn Ion, and 2007-2010 Saturn Sky vehicles. In the affected vehicles, the key can be removed from the ignition when the ignition is not in the "Off" position.

Consequence & remedy

Consequence: If the key can be removed from the ignition when the ignition is not in the "off" position, the vehicle could roll away: (a) for an automatic transmission, if the transmission is not in the "Park" position; or (b) for a manual transmission, if the parking brake is not engaged and the transmission is not in the "Reverse" position. This potential for rollaway increases the risk for a crash and occupant or pedestrian injuries.

Remedy: General Motors will notify owners, and for vehicles that were built with the defective ignition cylinder and have not previously had the ignition cylinder replaced with the redesigned part, dealers will replace the ignition cylinder and cut and, if necessary, re-learn two ignition/door keys for each vehicle. For vehicles that were built with the redesigned ignition cylinder or had the ignition cylinder replaced with the redesigned part, dealers will cut and, if necessary, re-learn two ignition/door keys for each vehicle. The recall began on April 18, 2014. Chevrolet owners may contact General Motors at 1-800-222-1020, Pontiac owners at 1-800-762-2737, and Saturn owners at 1-800-553-6000. General Motors' number for this recall is 14113 for the ignition lock cylinder and key replacement, and 14133 for only key replacements. Note: Until a vehicle has been remedied, owners and operators are advised that when exiting, to be sure that the vehicle is in "Park," or in the case of a manual transmission, that the vehicle is in the "Reverse" position and the parking brake is engaged.

14V047000 · Air Bags; Electrical System:ignition:switch

Feb 10, 2014

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence & remedy

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

Additional source detail variants (2)

Air Bags

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

Electrical System:ignition:switch

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

10V073000 · Steering:electric Power Assist System

Mar 3, 2010

GENERAL MOTORS IS RECALLING CERTAIN MODEL YEAR 2005-2010 CHEVROLET COBALT AND MODEL YEAR 2007-2010 PONTIAC G5 VEHICLES EQUIPPED WITH ELECTRIC POWER STEERING. THE DRIVER MAY EXPERIENCE A SUDDEN LOSS OF POWER STEERING ASSIST THAT COULD OCCUR AT ANY TIME WHILE DRIVING.

Consequence & remedy

Consequence: IF POWER STEERING ASSIST IS LOST, IT WOULD REQUIRE GREATER DRIVER EFFORT AT LOW VEHICLE SPEEDS, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE ELECTRIC POWER STEERING MOTOR FREE OF CHARGE. OWNERS ARE BEING NOTIFIED ON A ROLLING BASIS BETWEEN MARCH 29 THROUGH NOVEMBER 2010. A COPY OF THE MAILING SCHEDULE IS LOCATED IN THE RECALL FILE. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438 AND PONTIAC AT 1-800-620-7668 OR AT THE OWNER CENTER AT WWW.GMOWNERCENTER.COM.

07V014000 · Structure

Jan 18, 2007

CERTAIN PASSENGER VEHICLES NOT EQUIPPED WITH OPTIONAL ROOF-MOUNTED SIDE IMPACT AIR BAGS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 201, 'OCCUPANT PROTECTION IN INTERIOR IMPACT.'

Consequence & remedy

Consequence: IN A CRASH, HEAD IMPACT PROTECTION MAY BE INADEQUATE.

Remedy: DEALERS WILL INSTALL ENERGY ABSORBING PLASTIC TO THE HEADLINER TRIM TO REDUCE THE SEVERITY OF HEAD IMPACTS IN A CRASH. THE RECALL BEGAN ON MARCH 21, 2007. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438.

04V560000 · Exterior Lighting:headlights

Nov 22, 2004

CERTAIN PASSENGER VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE BULB SHIELDS INSIDE OF THE HEADLAMPS CAN LOOSEN DUE TO VIBRATION.

Consequence & remedy

Consequence: THE BULB SHIELD CAN LOOSEN OR BREAK BECAUSE OF VIBRATION. IF THIS OCCURRED ON A HEADLAMP INSTALLED IN A VEHICLE, ONCOMING DRIVERS MAY NOTICE ADDITIONAL GLARE, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL INSTALL TWO NEW HEADLAMP ASSEMBLIES. THE RECALL BEGAN ON NOVEMBER 17, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

PE10005 · Electric Power Steering Failure

Opened Jan 27, 2010 · Closed Jul 19, 2010

Status: closed (inferred from source dates) · Steering:electric Power Assist System

In a March 1, 2010 letter, General Motors Corporation (GM) provided a defect information report to NHTSA regarding a problem that could result in sudden loss of power steering assist in certain model year (MY) 2005 through 2010 Chevrolet Cobalt and MY 2007 through 2010 Pontiac G5 vehicles equipped with electric power steering (EPS).The letter indicates that the loss of steering assist could occur at any time while driving and that, once assist is lost, a message is displayed on the Driver Information Center (DIC) and a chime sounds to inform the driver.The letter further states that steering control is maintained in manual mode, but would require greater driver effort at low vehicle speeds.In the next ignition cycle, power assist is typically regained and the DIC message is no longer displayed.GM's letter identifies the root cause of the EPS failure as the EPS motor and indicates that production of a new motor started in December 2009.GM's recall repair procedure instructs dealers to replace the EPS motor in all recalled vehicles. ODI's analysis of all information available related to sudden loss of EPS assist while driving in the MY 2005 through 2009 Chevrolet Cobalt vehicles shows current complaint and warranty rates of 323/100,000 vehicles and 0.4% respectively.In response to ODI's request for information, GM identified 81 complaints where a crash was claimed that may be related to loss of EPS assist.ODI's analysis of all crash claims was based on verifiable factors such as; whether a loss of EPS was indicated at the time of the crash by a chime or malfunction indicator lamp or if a EPS related component malfunction was identified after the crash occurred.With this method ODI identified 36 possible crashes related to EPS failure.GM assessed crash claims based on the available facts and excluded crash claims that indicated that the vehicle was travelling at speeds in the range of 30 mph or greater.GM said that it believes if power assist is lost while a vehicle is moving at speeds in the range of 30 mph or greater there is a small difference in steering efforts perceived in subjective evaluations at those speeds and it is unlikely to lead to loss of vehicle control. Based on GM's safety recall, this investigation is closed.