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2005 Chevrolet Cobalt

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

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When problems were reported

Mileage at the reported incident

1,407 reports with mileage · 242 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Steering. Review the 1,143 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 323 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 99 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

97 crash reports12 fire reports57 injury reports

Electrical System complaints

323 reports
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53,000 miles · Jul 30, 2008
Electrical SystemSteeringCrashInjury

I WAS DRIVING DOWN THE HIGHWAY MAKING A TURN AND MY POWER STEERING WENT OUT IT BEEPED AT ME AND THE DASH DISPLAYED "POWER STEERING". WHEN I RESTART MY CAR ITS FINE FOR A WILE BUT THEN IT DOSE IT AGAIN AND FROM WHAT I CAN TELL SPEED, TURNING,RPMS, TEMPERATURE DISTANCE HAVE NOTHING TO DO WITH IT. I WAS RAN OFF THE ROAD DUE TO THI…

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I WAS DRIVING DOWN THE HIGHWAY MAKING A TURN AND MY POWER STEERING WENT OUT IT BEEPED AT ME AND THE DASH DISPLAYED "POWER STEERING". WHEN I RESTART MY CAR ITS FINE FOR A WILE BUT THEN IT DOSE IT AGAIN AND FROM WHAT I CAN TELL SPEED, TURNING,RPMS, TEMPERATURE DISTANCE HAVE NOTHING TO DO WITH IT. I WAS RAN OFF THE ROAD DUE TO THIS WITH MY WIFE AND CHILD IN THE CAR MY DAUGHTER SMACKED HER HEAD ON THE WINDOW I TORE SOMETHING IN MY SHOULD JUST TRYING TO STEER. *TR

NHTSA ODI #10236354

44,000 miles · Jul 18, 2008
Electrical SystemEquipmentFuel System, Gasoline

POWER STEERING FAILURE SIGNAL COMES ON AFTER ANY LENGTH OF TIME OF DRIVING, AT ANY SPEED AND ON ANY PAVEMENT. THE STEERING WHEEL LOCKS UP AND THE CAR HAS TO BE TURNED OFF AND RESTARTED IN ORDER FOR THE STEERING TO RESET. FUEL INJECTION FAILURE. KEY WON'T TURN IN IGNITION. CD PLAYER PICKS AND CHOOSES WHEN IT WILL WORK. *TR…

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POWER STEERING FAILURE SIGNAL COMES ON AFTER ANY LENGTH OF TIME OF DRIVING, AT ANY SPEED AND ON ANY PAVEMENT. THE STEERING WHEEL LOCKS UP AND THE CAR HAS TO BE TURNED OFF AND RESTARTED IN ORDER FOR THE STEERING TO RESET. FUEL INJECTION FAILURE. KEY WON'T TURN IN IGNITION. CD PLAYER PICKS AND CHOOSES WHEN IT WILL WORK. *TR

NHTSA ODI #10234801

22,000 miles · Jul 13, 2008
Electrical SystemPower TrainSteering

2005 COBALT DOOR AUTOMATIC.. SINCE JUNE-JULY OF 2006, THE AUTOMOBILE HAS REPEATEDLY BEEN TAKEN TO 2 DIFFERENT DEALERSHIPS FOR REPAIR OR CORRECTION DURING THE WARRANTY PERIOD. THE WOULD ACT AS TO STALL, SHAKY, AND HESITATE WHILE DRIVING. EACH TIME THE DEALER SAID THEY WERE UNABLE TO FIND OR DETERMINE THE PROBLEM. NOW, THAT THE WA…

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2005 COBALT DOOR AUTOMATIC.. SINCE JUNE-JULY OF 2006, THE AUTOMOBILE HAS REPEATEDLY BEEN TAKEN TO 2 DIFFERENT DEALERSHIPS FOR REPAIR OR CORRECTION DURING THE WARRANTY PERIOD. THE WOULD ACT AS TO STALL, SHAKY, AND HESITATE WHILE DRIVING. EACH TIME THE DEALER SAID THEY WERE UNABLE TO FIND OR DETERMINE THE PROBLEM. NOW, THAT THE WARRANTY IS OUT AND THE CAR HAS DONE THE SAME PROBLEM (JULY 10. 2008) THE DEALERSHIP SAYS THERE IS A PROBLEM AND THEY WILL HAVE TO LOOK FARTHER INTO IT.. I KNEW THIS WAS GOING TO HAPPEN, THE MOMENT ITS OUT OF MANUFACTURE WARRANTY, THEY CAN FIND A PROBLEM WITH IT. *TR

NHTSA ODI #10234096

24,500 miles · Jun 13, 2008
Electrical SystemLatches/locks/linkagesSteering

2005 CHEVY COBALT POWER STEERING GOES OUT AT RANDOM, CAR LOCKS YOU INSIDE, YOU HAVE TO GO OUT THE WINDOW, CAR DIES WHILE DRIVING. THESE ARE ALL COMMON PROBLEMS WITH THIS CAR. CHEVY DOES NOT MAKE REDESIGNED PARTS TO REPLACE ITS CURRENT STOCK OF BAD PARTS. SOMEONE IS GOING TO GET HURT, IF CHEVY IS NOT FORCED TO TAKE ACTION.…

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2005 CHEVY COBALT POWER STEERING GOES OUT AT RANDOM, CAR LOCKS YOU INSIDE, YOU HAVE TO GO OUT THE WINDOW, CAR DIES WHILE DRIVING. THESE ARE ALL COMMON PROBLEMS WITH THIS CAR. CHEVY DOES NOT MAKE REDESIGNED PARTS TO REPLACE ITS CURRENT STOCK OF BAD PARTS. SOMEONE IS GOING TO GET HURT, IF CHEVY IS NOT FORCED TO TAKE ACTION. *TR

NHTSA ODI #10230905

70,000 miles · May 22, 2008
Electrical System

POWER STEERING LIGHT WARNING LIGHT COMES ON CHECK ENGINE LIGHT COMES ON, SECURITY ANTI THEFT LIGHT COMES ON ALL GAUGES FAIL, SPEED, GAS,TACK THE CAR WILL RUN ROUGH AND STALL CAR WILL NOT SHIFT MULTIPLE COMPUTER ERROR CODES DEALER REPLACED A COMPUTER COMPONENT DIDN'T FIX PROBLEM. THE CAR IS UNSAFE TO DRIVE WHEN PROBLEMS OCCUR. …

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POWER STEERING LIGHT WARNING LIGHT COMES ON CHECK ENGINE LIGHT COMES ON, SECURITY ANTI THEFT LIGHT COMES ON ALL GAUGES FAIL, SPEED, GAS,TACK THE CAR WILL RUN ROUGH AND STALL CAR WILL NOT SHIFT MULTIPLE COMPUTER ERROR CODES DEALER REPLACED A COMPUTER COMPONENT DIDN'T FIX PROBLEM. THE CAR IS UNSAFE TO DRIVE WHEN PROBLEMS OCCUR. *TR

NHTSA ODI #10228677

Mileage unknown · Mar 28, 2008
Electrical System

STARTED OUT WITH THE MODULATOR GOING OUT ONE WEEK AFTER I HAD MY CAR. NOW EVERY WEEK MY WIPERS QUIT WORKING AND THE FUSES HAVE TO BE REPLACED. I HAVE SEEN SPARKS COME FROM THE FUSE PANEL AND I AM WORRIED ABOUT A FIRE. I AM TO TAKE IT TO THE SHOP ON MONDAY. THAT'S AS SOON AS I CAN GET IN. THIS SHOULD NOT BE HAPPENING. THIS WAS MY…

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STARTED OUT WITH THE MODULATOR GOING OUT ONE WEEK AFTER I HAD MY CAR. NOW EVERY WEEK MY WIPERS QUIT WORKING AND THE FUSES HAVE TO BE REPLACED. I HAVE SEEN SPARKS COME FROM THE FUSE PANEL AND I AM WORRIED ABOUT A FIRE. I AM TO TAKE IT TO THE SHOP ON MONDAY. THAT'S AS SOON AS I CAN GET IN. THIS SHOULD NOT BE HAPPENING. THIS WAS MY FIRST NEW CAR AND I HAVE HEARD NOTHING BUT HORROR STORIES SINCE I BOUGHT IT. I HAVEN'T MET A HAPPY COBALT OWNER. AND I CAN'T WAIT TO GET RID OF IT. THE INCIDENT DATE IS NOT ACCURATE BECAUSE IT IS HAPPENING EVERY WEEK. *TR

NHTSA ODI #10222570

49,862 miles · Jan 21, 2008
Electrical SystemEngine And Engine CoolingExterior Lighting

I HAVE HAD MY 2005 CHEVY COBALT SINCE JULY 2005. AT 800 MILES I HAD IT SERVICED FOR A LEAK IN THE PASSENGER FLOORBOARD. IT WAS IN THE SHOP 5 TIMES BEFORE THEY FOUND A FIX. NEXT WAS THE LIGHTS FLASHING ON THE DASHBOARD, SPECIFICALLY THE CHECK ENGINE, BRAKE AND HIGH BEAM LIGHTS. THEN THE HEATER WOULD NOT BLOW SO IT WAS IN THE…

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I HAVE HAD MY 2005 CHEVY COBALT SINCE JULY 2005. AT 800 MILES I HAD IT SERVICED FOR A LEAK IN THE PASSENGER FLOORBOARD. IT WAS IN THE SHOP 5 TIMES BEFORE THEY FOUND A FIX. NEXT WAS THE LIGHTS FLASHING ON THE DASHBOARD, SPECIFICALLY THE CHECK ENGINE, BRAKE AND HIGH BEAM LIGHTS. THEN THE HEATER WOULD NOT BLOW SO IT WAS IN THE SHOP TO HAVE THAT FIXED. THEN THE REVERSE LIGHTS STOPPED WORKING AND THERE IS CONDENSATION IN THE HEADLIGHTS. NOW, TWO DAYS AGO, MY POWER STEERING LIGHT COMES ON AND IT BECOMES VERY HARD TO STEER. I ALMOST HAD AN ACCIDENT WHEN I COULDN'T TURN FAST ENOUGH. WHEN YOU TURN THE CAR ON AND OFF IT WORKS AGAIN TEMPORARILY. I WILL BE TAKING IT TO THE SHOP AGAIN, BUT AT THIS POINT IT HAS 50,000 MILES AND IS OUT OF WARRANTY. VERY DISAPPOINTED WITH THE QUALITY OF THIS CAR!! *TR

NHTSA ODI #10215512

6,000 miles · Jan 18, 2008
Electrical SystemEquipmentStructure

WENT OUT TO WARM UP MY CAR, AS I DO EVERY MORNING. THE CAR WOULD NOT START. WHEN WE GOT IT STARTED , IT SOUNDED LIKE A GO KART OR 4 WHEELER PUTTING. DECIDED TO DRIVE IT TO DEALER AND HAD MY HUSBAND FOLLOW. IT MADE IT ABOUT 5 MILES AND STARTED SMOKING AND SPARKS WERE COMING FROM THE EXHAUST. IT DIED AND WOULDN'T START BACK. WE HA…

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WENT OUT TO WARM UP MY CAR, AS I DO EVERY MORNING. THE CAR WOULD NOT START. WHEN WE GOT IT STARTED , IT SOUNDED LIKE A GO KART OR 4 WHEELER PUTTING. DECIDED TO DRIVE IT TO DEALER AND HAD MY HUSBAND FOLLOW. IT MADE IT ABOUT 5 MILES AND STARTED SMOKING AND SPARKS WERE COMING FROM THE EXHAUST. IT DIED AND WOULDN'T START BACK. WE HAD TO CALL IN A TOW TRUCK TO TAKE IT TO A DEALER. THE DEALER JUST INFORMED ME THAT IT IS AN IGNITION MODULE. WE WILL SEE IF THAT FIXES THE PROBLEM. THIS CAR HAD PROBLEMS SINCE THE DAY I GOT IT. WHEN I GOT HOME WITH IT IN AUGUST 2005, THE TRUNK AJAR LIGHT STAYED ON EVEN THOUGH THE TRUNK WAS NOT OPEN. TOOK IT IN TO A SHOP AND THEY REPLACED A COMPUTER, WHICH IMMEDIATELY BURNT OUT WHILE THERE. I HAD TO WAIT AN ADDITIONAL WEEK FOR THEM TO GET ANOTHER ONE IN. ABOUT MAY OF 2006 THE CAR WAS LEAKING FROM THE AIR VENTS AND THE PASSENGER DASHBOARD. TOOK IT IN AND THE PROBLEM SEEMED TO BE FIXED FOR A WHILE. MAY OF 2007 I HAD THE SAME PROBLEM AND TOOK IT TO ANOTHER CHEVY DEALERSHIP THE PROBLEM SEEMED TO BE FIXED FOR ONLY 2 DAYS. IT STILL LEAKS TO THIS DAY AND I GET CONDENSATION ON THE DASHBOARD WHEN IT S HOT ENOUGH. MY RADIO HAS SHORTED OUT TWICE FROM THIS PROBLEM. MY TRUNK CONSTANTLY MAKES WEIRD TAPPING NOISES AND WHEN PEOPLE ARE IN MY CAR, THEY THINK SOMEONE IS IN THE TRUNK. MY CAR IS NOW AT THE THIRD LOCAL DEALERSHIP ON ABOUT ITS 6 + VISIT. I SEE OTHER PEOPLE WITH THE SAME COMPLAINTS AS MYSELF, AND WONDER WHY WE ARE ALL PAYING OUT OF POCKET FOR THINGS THAT SHOULD APPARENTLY BE RECALLS. MY GAUGES ALSO WORK BY THEMSELVES, WHEN THE CAR IS OFF AND KEYS ARE REMOVED. THE DEALERS CLAIM THIS NEVER HAPPENS IN THEIR VIEW. I AM VERY DISSATISFIED WITH MY PURCHASE AND WOULD NOT RECOMMEND THIS VEHICLE TO ANYONE. MAINLY BECAUSE OF THE LACK OF CONCERN FROM THE CHEVY DEALERS TO FIX THE SOLUTIONS FOR MYSELF AND OTHERS THAT I HAVE READ ABOUT. *TR

NHTSA ODI #10215322

15,429 miles · Nov 19, 2007
Electrical System

2005 CHEVY COBALT ISSUES WITH THE IGNITION MODULE AND STALLING. CONSUMER STATES THAT THE IGNITION MODULE IS DEFECTIVE CAUSING THE VEHICLE TO STALL. *KB THE CONSUMER STATED THE IGNITION LOCK CYLINDER WOULD BIND, WHICH MADE IT DIFFICULT TO TURN. THE DEALER REPLACED THE SHIFTER ASSEMBLY, HOWEVER THE PROBLEM CONTINUED. *JB

NHTSA ODI #10209486

19,253 miles · Nov 15, 2007
Electrical SystemPower TrainSteering

CAR PURCHASED ON 3/14/05 FROM RK CHEVROLET. STARTING SEPT. 12, 2006 THE CAR ELECTRICAL SYSTEM STARTED MALFUNCTIONING. VARIOUS DASH BOARD LIGHTS CAME ON, TICK NOISE FROM THE SHIFTER, POWER STEERING LIGHT AND FAILS, AND THE GAUGES BEGAN TO GO CRAZY! THE CAR ALSO WANTED TO SHUT OFF, AND HAS BOOSTS OF ENERGY. THE SAME ISSUE OCCURRE…

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CAR PURCHASED ON 3/14/05 FROM RK CHEVROLET. STARTING SEPT. 12, 2006 THE CAR ELECTRICAL SYSTEM STARTED MALFUNCTIONING. VARIOUS DASH BOARD LIGHTS CAME ON, TICK NOISE FROM THE SHIFTER, POWER STEERING LIGHT AND FAILS, AND THE GAUGES BEGAN TO GO CRAZY! THE CAR ALSO WANTED TO SHUT OFF, AND HAS BOOSTS OF ENERGY. THE SAME ISSUE OCCURRED NOVEMBER 2, 2006, JUNE 8, 2007, SEPTEMBER 19, 2007(COLONIAL CHEVROLET), AND OCTOBER 16, 2007 (COLONIAL CHEVROLET). AFTER WE GOT IT BACK FROM COLONIAL, THE SAME PROBLEM OCCURRED APPROXIMATELY 2 DAYS LATER. COLONIAL CHEVROLET INDICATED THAT THAT COULD NOT FIX THE PROBLEM AND THEY WERE WAITING TO TALK TO GM ABOUT IT! THEY EVEN SUGGESTED INITIATING A BUY BACK. WE HAVE BEEN IN CONTACT WITH GMAC IN DETROIT ABOUT THE ISSUE AND NO ANSWERS HAVE GIVEN NOR A RESOLUTION. CURRENTLY WE HAVE TO DRIVE A VERY UNSAFE CAR THAT JOLTS, CAN'T TURN, AND WILL NOT ACCELERATE AT TIMES. WE HAVE BEEN REQUESTING AT LEAST A RENTAL (SAFE CAR) UNTIL THIS PROBLEM CAN BE ADDRESSED AND NO ONE HAS OFFERED THIS IN LUE OF A RESOLUTION. WHAT HAS BEEN DONE: PCM REPLACED: (9/15/07)BODY, THROTTLE (8/7/07, 11/2/06), REPLACED: BODY CONTROL (11/2/06); SHIFTER BIND & NDASH; REPLACE SLIDE, AUTOMATIC CONTROL LEVER REPLACE, FLOOR SHIFT REPLACE, WIRING /CONNECTOR STEERING SUSPENSION RIDE CONTROL??< CONTROL ASSEMBLY. FLOOR SHIFT REPLACE (9/12/06). *TR

NHTSA ODI #10209029

Official recalls

5

14V171000 · Electrical System:ignition

Apr 10, 2014

General Motors LLC (GM) is recalling certain model year 2005-2010 Chevrolet Cobalt, 2006-2011 Chevrolet HHR, 2007-2010 Pontiac G5, 2006-2010 Pontiac Solstice, 2003-2007 Saturn Ion, and 2007-2010 Saturn Sky vehicles. In the affected vehicles, the key can be removed from the ignition when the ignition is not in the "Off" position.

Consequence & remedy

Consequence: If the key can be removed from the ignition when the ignition is not in the "off" position, the vehicle could roll away: (a) for an automatic transmission, if the transmission is not in the "Park" position; or (b) for a manual transmission, if the parking brake is not engaged and the transmission is not in the "Reverse" position. This potential for rollaway increases the risk for a crash and occupant or pedestrian injuries.

Remedy: General Motors will notify owners, and for vehicles that were built with the defective ignition cylinder and have not previously had the ignition cylinder replaced with the redesigned part, dealers will replace the ignition cylinder and cut and, if necessary, re-learn two ignition/door keys for each vehicle. For vehicles that were built with the redesigned ignition cylinder or had the ignition cylinder replaced with the redesigned part, dealers will cut and, if necessary, re-learn two ignition/door keys for each vehicle. The recall began on April 18, 2014. Chevrolet owners may contact General Motors at 1-800-222-1020, Pontiac owners at 1-800-762-2737, and Saturn owners at 1-800-553-6000. General Motors' number for this recall is 14113 for the ignition lock cylinder and key replacement, and 14133 for only key replacements. Note: Until a vehicle has been remedied, owners and operators are advised that when exiting, to be sure that the vehicle is in "Park," or in the case of a manual transmission, that the vehicle is in the "Reverse" position and the parking brake is engaged.

14V047000 · Air Bags; Electrical System:ignition:switch

Feb 10, 2014

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence & remedy

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

Additional source detail variants (2)

Air Bags

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

Electrical System:ignition:switch

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

10V073000 · Steering:electric Power Assist System

Mar 3, 2010

GENERAL MOTORS IS RECALLING CERTAIN MODEL YEAR 2005-2010 CHEVROLET COBALT AND MODEL YEAR 2007-2010 PONTIAC G5 VEHICLES EQUIPPED WITH ELECTRIC POWER STEERING. THE DRIVER MAY EXPERIENCE A SUDDEN LOSS OF POWER STEERING ASSIST THAT COULD OCCUR AT ANY TIME WHILE DRIVING.

Consequence & remedy

Consequence: IF POWER STEERING ASSIST IS LOST, IT WOULD REQUIRE GREATER DRIVER EFFORT AT LOW VEHICLE SPEEDS, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE ELECTRIC POWER STEERING MOTOR FREE OF CHARGE. OWNERS ARE BEING NOTIFIED ON A ROLLING BASIS BETWEEN MARCH 29 THROUGH NOVEMBER 2010. A COPY OF THE MAILING SCHEDULE IS LOCATED IN THE RECALL FILE. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438 AND PONTIAC AT 1-800-620-7668 OR AT THE OWNER CENTER AT WWW.GMOWNERCENTER.COM.

07V014000 · Structure

Jan 18, 2007

CERTAIN PASSENGER VEHICLES NOT EQUIPPED WITH OPTIONAL ROOF-MOUNTED SIDE IMPACT AIR BAGS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 201, 'OCCUPANT PROTECTION IN INTERIOR IMPACT.'

Consequence & remedy

Consequence: IN A CRASH, HEAD IMPACT PROTECTION MAY BE INADEQUATE.

Remedy: DEALERS WILL INSTALL ENERGY ABSORBING PLASTIC TO THE HEADLINER TRIM TO REDUCE THE SEVERITY OF HEAD IMPACTS IN A CRASH. THE RECALL BEGAN ON MARCH 21, 2007. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438.

04V560000 · Exterior Lighting:headlights

Nov 22, 2004

CERTAIN PASSENGER VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE BULB SHIELDS INSIDE OF THE HEADLAMPS CAN LOOSEN DUE TO VIBRATION.

Consequence & remedy

Consequence: THE BULB SHIELD CAN LOOSEN OR BREAK BECAUSE OF VIBRATION. IF THIS OCCURRED ON A HEADLAMP INSTALLED IN A VEHICLE, ONCOMING DRIVERS MAY NOTICE ADDITIONAL GLARE, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL INSTALL TWO NEW HEADLAMP ASSEMBLIES. THE RECALL BEGAN ON NOVEMBER 17, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

PE10005 · Electric Power Steering Failure

Opened Jan 27, 2010 · Closed Jul 19, 2010

Status: closed (inferred from source dates) · Steering:electric Power Assist System

In a March 1, 2010 letter, General Motors Corporation (GM) provided a defect information report to NHTSA regarding a problem that could result in sudden loss of power steering assist in certain model year (MY) 2005 through 2010 Chevrolet Cobalt and MY 2007 through 2010 Pontiac G5 vehicles equipped with electric power steering (EPS).The letter indicates that the loss of steering assist could occur at any time while driving and that, once assist is lost, a message is displayed on the Driver Information Center (DIC) and a chime sounds to inform the driver.The letter further states that steering control is maintained in manual mode, but would require greater driver effort at low vehicle speeds.In the next ignition cycle, power assist is typically regained and the DIC message is no longer displayed.GM's letter identifies the root cause of the EPS failure as the EPS motor and indicates that production of a new motor started in December 2009.GM's recall repair procedure instructs dealers to replace the EPS motor in all recalled vehicles. ODI's analysis of all information available related to sudden loss of EPS assist while driving in the MY 2005 through 2009 Chevrolet Cobalt vehicles shows current complaint and warranty rates of 323/100,000 vehicles and 0.4% respectively.In response to ODI's request for information, GM identified 81 complaints where a crash was claimed that may be related to loss of EPS assist.ODI's analysis of all crash claims was based on verifiable factors such as; whether a loss of EPS was indicated at the time of the crash by a chime or malfunction indicator lamp or if a EPS related component malfunction was identified after the crash occurred.With this method ODI identified 36 possible crashes related to EPS failure.GM assessed crash claims based on the available facts and excluded crash claims that indicated that the vehicle was travelling at speeds in the range of 30 mph or greater.GM said that it believes if power assist is lost while a vehicle is moving at speeds in the range of 30 mph or greater there is a small difference in steering efforts perceived in subjective evaluations at those speeds and it is unlikely to lead to loss of vehicle control. Based on GM's safety recall, this investigation is closed.