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1996 Chevrolet Chevrolet Truck

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

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How this year compares

Owner complaints by model year

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Counts vary with age, sales and reporting. They are not failure rates.

What owners reported most

All reported categories

Tap a category to read its complaints. One report may name several components.

When problems were reported

Mileage at the reported incident

Limited mileage data: 4 of 49 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Power Train. Review the 11 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 9 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Visibility. Review the 9 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

4 crash reports0 fire reports2 injury reports

Fuel System, Gasoline complaints

6 reports
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160,000 miles · Feb 2, 2003
Electrical SystemFuel System, Gasoline

WIRE PLUG INSIDE GAS TANK OVERHEATED AN MELTED THE WIRES AND THE PLUG. THE PUMP OF COURSE STOPPED WORKING SO TRUCK WOULD NOT START. ABOUT 3 YEARS AGO THE FUEL PUMP WAS REPLACED UNDER WARRANTY BY HUBLER CHEVROLET ON US31 IN GREENWOOD. I DO NOT KNOW IF THIS WAS THE SAME PROBLEM THEN. THE BILL SAYS THEY REPLACED THE PUMP AT THAT T…

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WIRE PLUG INSIDE GAS TANK OVERHEATED AN MELTED THE WIRES AND THE PLUG. THE PUMP OF COURSE STOPPED WORKING SO TRUCK WOULD NOT START. ABOUT 3 YEARS AGO THE FUEL PUMP WAS REPLACED UNDER WARRANTY BY HUBLER CHEVROLET ON US31 IN GREENWOOD. I DO NOT KNOW IF THIS WAS THE SAME PROBLEM THEN. THE BILL SAYS THEY REPLACED THE PUMP AT THAT TIME. THIS TIME THE TRUCK WAS NOT UNDER WARRANTY SO I WAS GOING TO REPLACE THE FUEL PUMP MYSELF. WHEN I PULLED THE PUMP FROM THE TANK I FOUND THE BURNT WIRES. I BENCH TESTED THE PUMP AND IT STILL WORKED. ALSO THE WIRES FOR FUEL GAUGE WERE MELTED. THE FUEL GAUGE HAD BEEN WORKING OFF AND ON FOR ABOUT TWO WEEKS. I WAS WAITING FOR WARMER WEATHER TO PULL THE FUEL TANK AND FIX IT WHEN THIS HAPPENED. AS HOT AS IT HAD TO GET TO MELT THE WAY IT DID, MY FAMILY AND I ARE FORTUNATE THAT THE FUEL TANK DID NOT EXPLODE. *JB

NHTSA ODI #10005107

Mileage unknown · Sep 30, 2002
Fuel System, GasolineFuel System, OtherService Brakes, HydraulicCrash

CONSUMER STATES WHEN DEPRESSING BRAKES VAN PULLS TO THE LEFT. VAN CHECKED BY DEALER WHO REPLACED PADS AND ROTORS. CONSUMER ADVISED WHILE DRIVING AGAIN HAD TO SUDDENLY APPLY BRAKES AND VAN PULLED TO THE LEFT ALMOST CAUSING A COLLISION. VAN CHECKED AGAIN BY DEALER WHO ADVISED THAT A DUROSTOP NEEDS TO BE INSTALLED ON VAN TO EQUA…

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CONSUMER STATES WHEN DEPRESSING BRAKES VAN PULLS TO THE LEFT. VAN CHECKED BY DEALER WHO REPLACED PADS AND ROTORS. CONSUMER ADVISED WHILE DRIVING AGAIN HAD TO SUDDENLY APPLY BRAKES AND VAN PULLED TO THE LEFT ALMOST CAUSING A COLLISION. VAN CHECKED AGAIN BY DEALER WHO ADVISED THAT A DUROSTOP NEEDS TO BE INSTALLED ON VAN TO EQUALIZE PRESSURE ON BRAKE PADS. VAN DID NOT HAVE COMPONENT WHEN PURCHASED NEW IN 01/97. NLMTHE GAS GAUGE BOUNCES ERRATICALLY WHEN GOING OVER BUMPS. THE DEALER HAS REPAIRED EVERYTHING POSSIBLE CONCERNING THIS DEFECT, TO NO AVAIL. *JG

NHTSA ODI #8019874

Mileage unknown · Sep 20, 2002
Fuel System, Gasoline

I PURCHASED THIS TRUCK USED IN VIRGINIA. I RAN A CARFAX CHECK, HAD IT INSPECTED AND ASKED IF IT HAD ANY KNOWN DEFECTS. I DID NOT KNOW WHEN I BOUGHT IT THAT THE FUEL INJECTOR PUMP AND SOLENOID WERE BAD. THE TRUCK STALLS AT ANY SPEED AND I AM UNABLE TO DRIVE DUE TO THE FACT IT MAY STALL ANYTIME. I TOOK IT TO THE DEALER AND THE…

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I PURCHASED THIS TRUCK USED IN VIRGINIA. I RAN A CARFAX CHECK, HAD IT INSPECTED AND ASKED IF IT HAD ANY KNOWN DEFECTS. I DID NOT KNOW WHEN I BOUGHT IT THAT THE FUEL INJECTOR PUMP AND SOLENOID WERE BAD. THE TRUCK STALLS AT ANY SPEED AND I AM UNABLE TO DRIVE DUE TO THE FACT IT MAY STALL ANYTIME. I TOOK IT TO THE DEALER AND THEY SAID THERE IS A RECALL FOR THE FUEL INJECTOR PUMP, BUT IT ONLY COVERS 10 YEARS OR 120,000. I BOUGHT THE TRUCK WITH 122,400 MILES AND HAVE ONLY BEEN ABLE TO DRIVE ANOTHER 100 OR SO MILES. THE DEALER WOULD NOT HONOR THE RECALL. I HAVE TALKED TO GM AND THEY ARE GIVING ME THE RUN AROUND. I HAVE FILED A COMPLAINT WITH THE BBB AND WILL CONTINUE TO FILE COMPLAINTS UNTIL GM/CHEVROLET FIXES THE TRUCK. THE DEALER ESTIMATED THE REPAIRS AT $2,500. I FEEL THEY SHOULD HONOR THE RECALL BECAUSE THE PART IS OBVIOUSLY DEFECTIVE AND WAS WHEN I BOUGHT IT.*AK

NHTSA ODI #767457

Mileage unknown · Nov 3, 1999
Fuel System, Gasoline

THIS LETTER IS TO INFORM YOU OF A POTENTIALLY DANGEROUS AND POSSIBLE CATASTROPHIC CONDITION. THE CONNECTOR AT THE TOP OF THE FUEL LEVEL SENDING UNIT AND THE WIRING TO THE FUEL PUMP, LOCATED INSIDE THE FUEL TANK, HAVE SHORTED AND MELTED TO THE POINT OF FAILURE. THE ELECTRICAL PINS INSIDE THE CONNECTOR ARE VERY BADLY PITTED AND B…

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THIS LETTER IS TO INFORM YOU OF A POTENTIALLY DANGEROUS AND POSSIBLE CATASTROPHIC CONDITION. THE CONNECTOR AT THE TOP OF THE FUEL LEVEL SENDING UNIT AND THE WIRING TO THE FUEL PUMP, LOCATED INSIDE THE FUEL TANK, HAVE SHORTED AND MELTED TO THE POINT OF FAILURE. THE ELECTRICAL PINS INSIDE THE CONNECTOR ARE VERY BADLY PITTED AND BURNT. THE INSULATION ON THE WIRE (GRAY) FORM THE SENDING UNIT TO THE CONNECTOR OF THE FUEL PUMP IS MELTED, EXPOSING THE BARE WIRE (APPROXIMATELY 2 INCHES). HAVING ELECTRICAL ARCING/SPARKING AND HEAT GENERATION SUFFICIENT TO MELT THE INSULATION, LOCATED IN A GASOLINE FUEL TANK IS A VERY SERIOUS AND UNSAFE CONDITION! ACCORDING TO THE SERVICE MANAGER (CHRIS PFAFF) AT ROUNDTREE CHEVROLET IN BOISE ID, THIS CONDITION HAS BEEN SEEN BEFORE WITH OTHER CHEVROLET VEHICLES. I HAVE THE DEFECTIVE PART IF NEEDED.

NHTSA ODI #714289

Mileage unknown · Mar 17, 1999
Electrical SystemFuel System, Gasoline

Z71 FULL SIZE PICKUP RE: FUEL PUMP FAILURE...TALKED WITH THREE OTHER OWNERS OF THIS VEHICLE AND ALL HAD IDENTICAL PROBLEM WITH FUEL PUMP FAILURE. DEALER GAVE NO EXPLANATION OF FAILURE. RE: ELECTRICAL SYSTEM...ONE PANEL ON INTERIOR STAYED "HOT" EVEN AFTER THE KEY WAS REMOVED FROM IGNITION AND TRUCK SHUT OFF...CRUISE CONTROL "REM…

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Z71 FULL SIZE PICKUP RE: FUEL PUMP FAILURE...TALKED WITH THREE OTHER OWNERS OF THIS VEHICLE AND ALL HAD IDENTICAL PROBLEM WITH FUEL PUMP FAILURE. DEALER GAVE NO EXPLANATION OF FAILURE. RE: ELECTRICAL SYSTEM...ONE PANEL ON INTERIOR STAYED "HOT" EVEN AFTER THE KEY WAS REMOVED FROM IGNITION AND TRUCK SHUT OFF...CRUISE CONTROL "REMEMBERS" IS LAST SPEED EVEN AFTER TRUCK HAS BEEN SHUT OFF..THIS CAUSED ME TO ACCELERATE TO NEARLY 50MPH ON A CURVED ENTRANCE RAMP MERELY BY TURNING THE CRUISE ON (NOT SETTING IT)..TRUCK SIMPLY RESUMED SPEED I HAD SET LAST (70MPH) FROM THE DAY BEFORE. I HAVE TALKED TO TOO MANY PEOPLE WHO HAVE HAD ELECTRICAL PROBLEMS AND FUEL PUMP PROBLEMS WITH THIS VEHICLE FOR THIS TO BE COINCIDENCE.

NHTSA ODI #704573

Mileage unknown · Apr 25, 1997
Fuel System, GasolinePower Train

DRIVE SHAFT FELL OUT.

NHTSA ODI #603251

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

EA98024 · Fuel Leaks From The Vapor Canister

Opened Nov 10, 1998 · Closed Apr 20, 2000

Status: closed (inferred from source dates) · Vehicle Speed Control:linkages

In January 1998, GM issued the technical service bulletin describing conditions which may result in fuel leakage from the emission vapor canister.According to the bulletin, when the subject vehicles are parked on an incline, with a full tank of gasoline, fuel can flow into the vapor canister.The remedy is to replace of the vapor canister, both rollover valve assembles, and the associated piping.In April 1998, ODI opened Service Query 98-005 to understand GM's rationale for issuance of a service bulletin on a matter that appeared to result in fuel leakage, an issue that is usually address by conducting a safety recall campaign.On November 10, 1998 the SQ was elevated to an Engineering Analysis (EA98-024) to investigate an alleged defect in the fuel tank rollover valve system in certain 1996 through 1997 Chevrolet Trucks and OMC Full Size 010-030 panel and passenger vans.

SQ97020 · Unintended Release Of The Rear Hatch

Opened Oct 6, 1997 · Closed Nov 19, 1997

Status: closed (inferred from source dates) · Structure

GM REPORTED THAT THIS TSB WAS ORIGINATED AFTER A PLANT ENGINEER EXPERIENCED THE PROBLEM.THIS WAS A PLANT GENERATED COMPLAINT. ODI HAS NO CONSUMER COMPLAINTS.GM REPORTED 6 FROM OWNERS BEING PUZZLED BY THE HATCH AJAR LAMP BEING ILLUMINATED.A SAFETY RELATED DEFECT, NOR A TREND, HAS BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF THE AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

EA97007 · Steering Shaft Separations

Opened Apr 17, 1997 · Closed Mar 12, 1998

Status: closed (inferred from source dates) · Steering

COUPLING BOLTS, JOINING THE STEERING SHAFT, MAY SEPARATE.IN SOME CASES, TOTAL UNFORESEEN, LOSS OF STEERING CONTROL MAY RESULT.