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2000 Chevrolet Cavalier

Owner reports · Recalls · Investigations

More warning signs than most Cavalier years

Owner complaints for the 2000 Chevrolet Cavalier are substantially higher than the model-year median of 140.

About this comparison →

When problems were reported

Mileage at the reported incident

120 reports with mileage · 195 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 69 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 54 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 41 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

25 crash reports8 fire reports13 injury reports

Steering complaints

28 reports
Clear category filter
Mileage unknown · Apr 7, 2004
Steering

CONSUMER COMPLAINED ABOUT SMOKE COMING FROM THE STEERING COLUMN. CONSUMER COMPLAINED TO THE DEALER, BUT WAS TOLD DEALER WILL NOT PAY FOR RECALL REPAIRS BECAUSE THIS VEHICLE WAS NOT COVERED UNDER THE RECALL DUE TO VIN. CONSUMER INSISTED THAT THIS VEHICLE HAD THE SAME PROBLEM AS MENTIONED ON THE INTERNET RECALL INFORMATION…

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CONSUMER COMPLAINED ABOUT SMOKE COMING FROM THE STEERING COLUMN. CONSUMER COMPLAINED TO THE DEALER, BUT WAS TOLD DEALER WILL NOT PAY FOR RECALL REPAIRS BECAUSE THIS VEHICLE WAS NOT COVERED UNDER THE RECALL DUE TO VIN. CONSUMER INSISTED THAT THIS VEHICLE HAD THE SAME PROBLEM AS MENTIONED ON THE INTERNET RECALL INFORMATION.*AK

NHTSA ODI #10066766

78,000 miles · Feb 19, 2004
SteeringSuspension

CONSUMER COMPLAINED ABOUT A STEERING COLUMN PROBLEM. WHEN STEERING COLUMN TURNED IT MADE A NOISE, AND IT GOT LOUDER AND LOUDER. VEHICLE HAD BEEN IN REPAIR SHOP AT LEAST 5 TIMES. *AK THE NOISE COULD BE FELT IN THE FLOOR BOARD. THE LEFT FRONT COIL SPRING WAS MISPOSITIONED AND CAUSED NOISE AS WELL. THE ARM ASSEMBLY FRONT C…

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CONSUMER COMPLAINED ABOUT A STEERING COLUMN PROBLEM. WHEN STEERING COLUMN TURNED IT MADE A NOISE, AND IT GOT LOUDER AND LOUDER. VEHICLE HAD BEEN IN REPAIR SHOP AT LEAST 5 TIMES. *AK THE NOISE COULD BE FELT IN THE FLOOR BOARD. THE LEFT FRONT COIL SPRING WAS MISPOSITIONED AND CAUSED NOISE AS WELL. THE ARM ASSEMBLY FRONT CONTROL LOWER RIGHT AND THE STEERING SHAFT INTERMEDIATE WAS REPLACED. THE FRONT LOWER CONTROL ARM WAS LOOSE AT THE CRADLE. *SC

NHTSA ODI #10052272

Mileage unknown · Feb 11, 2004
Steering

WHEN TURNING STEERING WHEEL TOWARDS THE RIGH STEERING WHEEL LOCKED, CAUSING THE CONSUMER TO LOSE CONTROL OF THE VEHICLE. CONSUMER TOOK VEHICLE TO THE DEALERSHIP TO BE INSPECTED. *AK

NHTSA ODI #10057871

54,000 miles · Jan 10, 2004
Electrical SystemSteering

WHILE DRIVE ON THE CITY ROADS THE 2000 CAVALIER TENDS TO STALL WHEN SLOWING TO A COMPLETE STOP, SLOWING TO TURN, AND WHEN LOW SPEEDS. THE ENGINE WILL COMPLETELY SHUT DOWN WHILE ELECTRICAL COMPONENTS SUCH THE RADIO ARE IN TACT. ALSO INCLUDE LOSS OF POWER STEERING AND POWER BRAKES MAKING IT DIFFICULT TO STEER OUT OF HARMS WAY WI…

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WHILE DRIVE ON THE CITY ROADS THE 2000 CAVALIER TENDS TO STALL WHEN SLOWING TO A COMPLETE STOP, SLOWING TO TURN, AND WHEN LOW SPEEDS. THE ENGINE WILL COMPLETELY SHUT DOWN WHILE ELECTRICAL COMPONENTS SUCH THE RADIO ARE IN TACT. ALSO INCLUDE LOSS OF POWER STEERING AND POWER BRAKES MAKING IT DIFFICULT TO STEER OUT OF HARMS WAY WITH MANY ACCIDENT NEAR MISSES. HAPPENDS MOSTLY WHEN CAR HAS NOT BEEN IN USE FOR A PERIOD OF TIME THEN IS STARTED UP FOR USE. (E.G. MORNING COMMUTES). *AK

NHTSA ODI #10052779

25,000 miles · Dec 16, 2003
Steering

WHEN TURNING, THERE WAS A CLUCKING NOISE WITHIN THE STEERING COLUMN. THE CAUSE OF THE NOISE HAD NOT BEEN DETERMINED. THE VEHICLE IS CURRENTLY AT THE DEALERSHIP. PLEASE PROVIDE MORE DETAILS. *JB

NHTSA ODI #10050578

4,500 miles · Nov 1, 2003
Interior LightingSteeringStructure

POPPING SOUND AND FEEL WHEN TURNING STEERING WHEEL HAS BEEN WORKED ON TWO TIMES FOR THIS PROBLEM; INTERIOR LIGHTS DO NOT TURN ON WHEN OPENING DRIVERS DOOR; TOP PORTION OF DASH IS SPLIT IN THE MIDDLE; MAKES LOTS OF CRACKLING NOISE, SOUNDS LIKE SOMETHING IS LOOSE WITH THE SUSPENSION. *LA

NHTSA ODI #10045236

Mileage unknown · Sep 9, 2003
Steering

WHILE DRIVING AT 60 MPH STEERING LOCKED, AND VEHICLE LOST CONTROL. *AK

NHTSA ODI #10038479

39,000 miles · Jul 7, 2003
Fuel System, GasolineSteering

MY WIFE AND I OWN A 2000 CHEVROLET CAVALIER. THE STEERING IS BEGINNING TO HAVE A DISTINCTIVE POPPING SOUND AND LOOSENING DEVELOP. I KNOW THERE IS A PROBLEM AND I AM TAKING IT TO A PROFESSIONAL TO AVOID SERIOUS PROBLEMS. IT IS DIFFICULT TO BELIEVE THAT GM COULD NOT DEVELOP A BETTER STEERING COLUMN THAN THIS. IT WOULD SEEM A R…

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MY WIFE AND I OWN A 2000 CHEVROLET CAVALIER. THE STEERING IS BEGINNING TO HAVE A DISTINCTIVE POPPING SOUND AND LOOSENING DEVELOP. I KNOW THERE IS A PROBLEM AND I AM TAKING IT TO A PROFESSIONAL TO AVOID SERIOUS PROBLEMS. IT IS DIFFICULT TO BELIEVE THAT GM COULD NOT DEVELOP A BETTER STEERING COLUMN THAN THIS. IT WOULD SEEM A RECALL SHOULD BE PLACED ON GM FOR INSPECTIONS TO THIS PARTICULAR PROBLEM (PART). I KNOW THAT THIS MAY SEEM TRIVIAL BUT I HAVE ALREADY HAD TO REPLACE A FUEL PUMP ($700 PLUS) OUT OF POCKET AT ABOUT 2000 MILES OVER MY WARRANTY. JUST SEEMS LIKE GM HAS YET TO UNDERSTAND QUALITY IN THE SMALL AUTOMOBILE. OR AT LEAST GIVING A LITTLE ON AN OBVIOUSLY DEFECTIVE PART. EXAMPLE: I OWNED A 87 3 SERIES BMW THAT I PUT 425,000 PLUS MILES ON AND NEVER HAD TO REPLACE A STEERING COLUMN. I DID REPLACE THE FUEL PUMP AFTER AN ACCIDENT WHEN THE TANK HAD TO BE REPLACED AT 310,000 MILES. A FUEL PUMP AT 39,000 MILE AND A STEERING COLUMN AT 46,000 MILES. *AK

NHTSA ODI #10025510

42,156 miles · Jun 20, 2003
Electrical SystemPower TrainService Brakes, Hydraulic

WE BOUGHT A USED CHEVROLET CAVALIER FROM THE YEAR 2000 WITH AN EXTENDED WARRANTY (GM CERTIFIED) FOR 3 MONTHS OR 3,000 MILES. SINCE THE BEGINNING THERE WERE 4 PROBLEMS NOT YET FIXED. 1 - THERE IS A POPPING NOISE UNDER THE BACK OF THE CAR. DEALER (KOONS CHEVROLET - WITHE MARSCH, MD) SAID HE COULDN'T DUPLICATE. AFTER BRINGING THE…

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WE BOUGHT A USED CHEVROLET CAVALIER FROM THE YEAR 2000 WITH AN EXTENDED WARRANTY (GM CERTIFIED) FOR 3 MONTHS OR 3,000 MILES. SINCE THE BEGINNING THERE WERE 4 PROBLEMS NOT YET FIXED. 1 - THERE IS A POPPING NOISE UNDER THE BACK OF THE CAR. DEALER (KOONS CHEVROLET - WITHE MARSCH, MD) SAID HE COULDN'T DUPLICATE. AFTER BRINGING THE CAR FOR THE 3RD TIME, HE SAID THE BRAKES WERE DIRTY AND HE CLEANED THEM, BUT THIS NOISE IS STILL HERE, WHEN STARTING AT A RED TRAFFIC LIGHT FOR EXAMPLE, OR WHEN RIDING ON A ROUGH ROAD. 2 - THERE IS A GRINDING NOISE IN FRONT WHEN DRIVING. IT'S STOPPING WHEN PUSHING THE BRAKE PEDAL. IT'S LINKED WITH THE BRAKES FOR SURE. THE PADS ARE NEW AND THE DEALER SAID THE ROTOR MAKES HIS NOISE, BUT HE REFUSED TO CHANGE IT (WHEREAS IT'S UNDER WARRANTY). HE SAID IT'S NOT UNSAFE. BUT THIS NOISE IS COMING LOUDER AND I FEEL LIKE A LOSS OF CONTROL. 3 - THE ABS LIGHT COME ON EVERY SINGLE DAY WHILE DRIVING AND NOT BRAKING. THE 1ST TIME, THE DEALER CHANGED THE BULB. THE 2ND TIME PROBLEM WAS NOT SOLVE) HE CHANGED THE ALTERNATOR, BECAUSE MY CAR BROKE DOWN THE DAY BEFORE (NO MORE POWER AT ALL). HE SAID THE ALTERNATOR PUTTED A LOW VOLTAGE TO THE ABS CAUSING THE LIGHT TO TURN ON. THE PROBLEM IS NOT SOLVE. AND I NEED TO GO BACK TO THE DEALER. ALL OF THESE PROBLEMS HAVE NOT BEEN SOLVED, AND THIS IS THE 5TH TIME I AM GOING TO THE DEALER. I THINK HE'S PLAYING WITH ME, SO THAT MY CAR WON'T BE UNDER WARRANTY ANY MORE, AND I WOULD PAY TO CHANGE STUFFS IN THE FUTURE. PLEASE PROVIDE INFORMATION AND SUPPORT. THANK YOU. *NLM

NHTSA ODI #10023484

Mileage unknown · May 22, 2003
Steering

POPPING NOISE WHEN TURNING THE STEERING WHEEL. I HAVE TOLD THE DEALERSHIP SEVERAL TIMES ABOUT THE PROBLEM WHILE UNDER THE WARRANTY AND THEY SAID THERE IS NOTHING TO WORRY ABOUT. I TOOK MY CAR IN FOR ROUTINE MAINTENANCE 5/15/03 AND TOLD THEM ABOUT THE PROBLEM AGAIN. THEY CALLED ME AND SAID THERE IS A PROBLEM IN THE STEERING.…

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POPPING NOISE WHEN TURNING THE STEERING WHEEL. I HAVE TOLD THE DEALERSHIP SEVERAL TIMES ABOUT THE PROBLEM WHILE UNDER THE WARRANTY AND THEY SAID THERE IS NOTHING TO WORRY ABOUT. I TOOK MY CAR IN FOR ROUTINE MAINTENANCE 5/15/03 AND TOLD THEM ABOUT THE PROBLEM AGAIN. THEY CALLED ME AND SAID THERE IS A PROBLEM IN THE STEERING. THEY SAID THE STEERING SHAFT COLUMN DID NOT HAVE ANY GREASE LEFT AND THAT IT WAS DANGEROUS TO DRIVE. THE COST WAS $189.00 TO HAVE IT FIXED. SO I HAD IT FIXED. THEY SAID IT IS NOT COVERED UNDER THE WARRANTY. *NLM

NHTSA ODI #10019108

Official recalls

2

04V036000 · Electrical System:ignition:switch

Jan 27, 2004

ON CERTAIN PASSENGER VEHICLES. IF THE ENGINE FAILS TO START AND THE DRIVER HOLDS THE KEY IN THE "START" POSITION FOR AN EXTENDED PERIOD, HIGH CURRENT FLOWS THROUGH THE IGNITION SWITCH, AND SOMETIMES PRODUCES ENOUGH HEAT TO MELT INTERNAL SWITCH PARTS.

Consequence & remedy

Consequence: IF THE SWITCH IS DAMAGED, A FIRE COULD OCCUR IN THE STEERING COLUMN, EVEN WITH THE ENGINE OFF AND THE KEY REMOVED. THE FIRE COULD SPREAD TO THE INTERIOR OF THE CAR, WHICH COULD INJURE OCCUPANTS OR CAUSE DAMAGE TO ADJOINING STRUCTURES.

Remedy: DEALERS WILL INSTALL A RELAY KIT IN THESE VEHICLES TO PREVENT HIGH CURRENT FROM FLOWING THROUGH THE IGNITION SWITCH, AND CHECK THAT YOUR CAR WILL START WITH A PROPERLY CHARGED BATTERY AND, IF NECESSARY, REPLACE THE IGNITION SWITCH. OWNER NOTIFICATION WILL BEGIN ON MARCH 1, 2004. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-630-2438, PONTIAC AT 1-800-620-7668, BUICK AT 1-866-608-8080, OR OLDSMOBILE AT 1-800-630-6537. CUSTOMERS CAN ALSO CHECK THEIR VEHICLE ONLINE BY GOING TO WWW.MYGMLINK.COM AND ENTERING THE VEHICLE'S IDENTIFICATION NUMBER.

00V201000 · Interior Lighting

Jul 20, 2000

VEHICLE DESCRIPTION: PASSENGER VEHICLES EQUIPPED WITH THE BI-FUEL OPTION FAIL TO COMPLY WITH FMVSS NO. 101, "CONTROL LOCATION, IDENTIFICATION, AND ILLUMINATION." THE INSTRUMENT PANEL LIGHTS IN THESE VEHICLES ARE AT FULL ILLUMINATION LEVELS AND CANNOT BE ADJUSTED. THE STANDARD REQUIRES AT LEAST TWO LEVELS OF ILLUMINATION.

Consequence & remedy

Consequence: THIS COULD MAKE IT MORE DIFFICULT TO SEE OBJECTS OUTSIDE THE VEHICLE WHEN DRIVING AT NIGHT.

Remedy: DEALERS WILL REPLACE THE FUEL TYPE INDICATOR SWITCH ASSEMBLY, WHICH INCLUDES THE INSTRUMENT PANEL ILLUMINATION CONTROL.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

EA02028 · Erratic Fuel Gauge

Opened Sep 30, 2002 · Closed Dec 30, 2003

Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Other:storage:fuel Gauge System

ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Additional source detail variants (2)

Fuel System, Gasoline

ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Fuel System, Other:storage:fuel Gauge System

ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

PE02066 · Engine Stall Due To Fuel Starvation

Opened Sep 6, 2002 · Closed Nov 3, 2003

Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:delivery:fuel Pump; Fuel System, Other; Fuel System, Other:delivery:fuel Pump

ODI OPENED PE02-066 TO EVALUATE THE SCOPE AND CONSEQUENCE OF ENGINE POWER-LOSS DUE TO FUEL STARVATION INDUCED BY IN-TANK MODULAR FUEL PUMP STRAINER RESTRICTION.THE SUBJECT PUMPS USE AN EXTERNAL ?SOCK? STRAINER TO FILTER FUEL FLOWING TO THE PUMP INLET.THIS FILTER CAN SOMETIMES BECOME CLOGGED, RESULTING IN A REDUCED FLOW OF FUEL TO THE ENGINE.GM HAS SUBSEQUENTLY MODIFIED THE STRAINERS TO REDUCE THIS RESTRICTION.ANALYSIS OF THE ODI COMPLAINT DATABASE SHOWS THAT DESPITE THESE RESTRICTIONS, THE SUBJECT VEHICLES STALL AT A RATE THAT IS COMPARABLE TO THOSE OF MANY PEER VEHICLES.ADDITIONALLY, NONE OF THE RELEVANT WARRANTY REPAIR RATES EXCEED 1% AT 36 MONTHS OF EXPOSURE.ONE RELATED CRASH INVOLVES A STALLED VEHICLE THAT WAS REAR-ENDED ON THE ROADWAY, WHILE THE REMAINDER INVOLVED MINOR COLLISIONS OR SCRAPES.THE SOLE INJURY CONSISTED OF BRUISING FROM A LOW SPEED FRONTAL CRASH. GIVEN THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED IN THIS MATTER.THE PRELIMINARY EVALUATION IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.

Additional source detail variants (4)

Fuel System, Gasoline:delivery:fuel Pump

ODI OPENED PE02-066 TO EVALUATE THE SCOPE AND CONSEQUENCE OF ENGINE POWER-LOSS DUE TO FUEL STARVATION INDUCED BY IN-TANK MODULAR FUEL PUMP STRAINER RESTRICTION.THE SUBJECT PUMPS USE AN EXTERNAL ?SOCK? STRAINER TO FILTER FUEL FLOWING TO THE PUMP INLET.THIS FILTER CAN SOMETIMES BECOME CLOGGED, RESULTING IN A REDUCED FLOW OF FUEL TO THE ENGINE.GM HAS SUBSEQUENTLY MODIFIED THE STRAINERS TO REDUCE THIS RESTRICTION.ANALYSIS OF THE ODI COMPLAINT DATABASE SHOWS THAT DESPITE THESE RESTRICTIONS, THE SUBJECT VEHICLES STALL AT A RATE THAT IS COMPARABLE TO THOSE OF MANY PEER VEHICLES.ADDITIONALLY, NONE OF THE RELEVANT WARRANTY REPAIR RATES EXCEED 1% AT 36 MONTHS OF EXPOSURE.ONE RELATED CRASH INVOLVES A STALLED VEHICLE THAT WAS REAR-ENDED ON THE ROADWAY, WHILE THE REMAINDER INVOLVED MINOR COLLISIONS OR SCRAPES.THE SOLE INJURY CONSISTED OF BRUISING FROM A LOW SPEED FRONTAL CRASH. GIVEN THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED IN THIS MATTER.THE PRELIMINARY EVALUATION IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.

Fuel System, Gasoline

ODI OPENED PE02-066 TO EVALUATE THE SCOPE AND CONSEQUENCE OF ENGINE POWER-LOSS DUE TO FUEL STARVATION INDUCED BY IN-TANK MODULAR FUEL PUMP STRAINER RESTRICTION.THE SUBJECT PUMPS USE AN EXTERNAL ?SOCK? STRAINER TO FILTER FUEL FLOWING TO THE PUMP INLET.THIS FILTER CAN SOMETIMES BECOME CLOGGED, RESULTING IN A REDUCED FLOW OF FUEL TO THE ENGINE.GM HAS SUBSEQUENTLY MODIFIED THE STRAINERS TO REDUCE THIS RESTRICTION.ANALYSIS OF THE ODI COMPLAINT DATABASE SHOWS THAT DESPITE THESE RESTRICTIONS, THE SUBJECT VEHICLES STALL AT A RATE THAT IS COMPARABLE TO THOSE OF MANY PEER VEHICLES.ADDITIONALLY, NONE OF THE RELEVANT WARRANTY REPAIR RATES EXCEED 1% AT 36 MONTHS OF EXPOSURE.ONE RELATED CRASH INVOLVES A STALLED VEHICLE THAT WAS REAR-ENDED ON THE ROADWAY, WHILE THE REMAINDER INVOLVED MINOR COLLISIONS OR SCRAPES.THE SOLE INJURY CONSISTED OF BRUISING FROM A LOW SPEED FRONTAL CRASH. GIVEN THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED IN THIS MATTER.THE PRELIMINARY EVALUATION IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.

Fuel System, Other:delivery:fuel Pump

ODI OPENED PE02-066 TO EVALUATE THE SCOPE AND CONSEQUENCE OF ENGINE POWER-LOSS DUE TO FUEL STARVATION INDUCED BY IN-TANK MODULAR FUEL PUMP STRAINER RESTRICTION.THE SUBJECT PUMPS USE AN EXTERNAL ?SOCK? STRAINER TO FILTER FUEL FLOWING TO THE PUMP INLET.THIS FILTER CAN SOMETIMES BECOME CLOGGED, RESULTING IN A REDUCED FLOW OF FUEL TO THE ENGINE.GM HAS SUBSEQUENTLY MODIFIED THE STRAINERS TO REDUCE THIS RESTRICTION.ANALYSIS OF THE ODI COMPLAINT DATABASE SHOWS THAT DESPITE THESE RESTRICTIONS, THE SUBJECT VEHICLES STALL AT A RATE THAT IS COMPARABLE TO THOSE OF MANY PEER VEHICLES.ADDITIONALLY, NONE OF THE RELEVANT WARRANTY REPAIR RATES EXCEED 1% AT 36 MONTHS OF EXPOSURE.ONE RELATED CRASH INVOLVES A STALLED VEHICLE THAT WAS REAR-ENDED ON THE ROADWAY, WHILE THE REMAINDER INVOLVED MINOR COLLISIONS OR SCRAPES.THE SOLE INJURY CONSISTED OF BRUISING FROM A LOW SPEED FRONTAL CRASH. GIVEN THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED IN THIS MATTER.THE PRELIMINARY EVALUATION IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.

Fuel System, Other

ODI OPENED PE02-066 TO EVALUATE THE SCOPE AND CONSEQUENCE OF ENGINE POWER-LOSS DUE TO FUEL STARVATION INDUCED BY IN-TANK MODULAR FUEL PUMP STRAINER RESTRICTION.THE SUBJECT PUMPS USE AN EXTERNAL ?SOCK? STRAINER TO FILTER FUEL FLOWING TO THE PUMP INLET.THIS FILTER CAN SOMETIMES BECOME CLOGGED, RESULTING IN A REDUCED FLOW OF FUEL TO THE ENGINE.GM HAS SUBSEQUENTLY MODIFIED THE STRAINERS TO REDUCE THIS RESTRICTION.ANALYSIS OF THE ODI COMPLAINT DATABASE SHOWS THAT DESPITE THESE RESTRICTIONS, THE SUBJECT VEHICLES STALL AT A RATE THAT IS COMPARABLE TO THOSE OF MANY PEER VEHICLES.ADDITIONALLY, NONE OF THE RELEVANT WARRANTY REPAIR RATES EXCEED 1% AT 36 MONTHS OF EXPOSURE.ONE RELATED CRASH INVOLVES A STALLED VEHICLE THAT WAS REAR-ENDED ON THE ROADWAY, WHILE THE REMAINDER INVOLVED MINOR COLLISIONS OR SCRAPES.THE SOLE INJURY CONSISTED OF BRUISING FROM A LOW SPEED FRONTAL CRASH. GIVEN THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED IN THIS MATTER.THE PRELIMINARY EVALUATION IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.

SQ01002 · Erratic Fuel Gauge

Opened Jan 26, 2001 · Closed Sep 30, 2002

Status: closed (inferred from source dates) · Vehicle Speed Control:linkages

There is no summary currently available