IllustrationTHIS CAR WILL NOT START. AND WHEN IT DOES START IT BACK FIRES. I HAVE REPLACED THE STARTER, THE FLEX PLATE THE SENSORS, AND THE MUFFLER, AND NOTHING SEEMS TO WORK AND NO MECHANIC CAN TELL ME WHAT'S WRONG WITH. I EVEN WENT OUT AND BOUGHT A CAR CODE READER AND IT SAYS EMISSIONS BUT STILL NO LUCK. *TR
2000 Chevrolet Cavalier
Owner reports · Recalls · Investigations
More warning signs than most Cavalier years
Owner complaints for the 2000 Chevrolet Cavalier are substantially higher than the model-year median of 140.
About this comparison →How this year compares
Owner complaints by model year
Compare all Cavalier years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
220–25K
2125–50K
3050–75K
2375–100K
16100–150K
8150K+
120 reports with mileage · 195 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Electrical System. Review the 69 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Engine And Engine Cooling. Review the 54 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Service Brakes, Hydraulic. Review the 41 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
25 crash reports8 fire reports13 injury reports
Fuel System, Gasoline complaints
29 reportsGAS GAUGE ON THE INSTRUMENT PANEL DOES NOT WORK, IT REGISTARS HIGHER THAN THE AMOUNT OF GAS IN THE CAR. I SPENT OVER $450 DOLLARS AT THE GARAGE TRYING TO TROUBLESHOOT WHY THE CAR STOPPED RUNNING WHILE DRIVING AND WOULDN'T RESTART. THE GARAGE COULD NOT FIND THE PROBLEM. I DISCOVERED MYSELF AFTER THE 3RD TIME, THAT PUTTING GAS I…
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GAS GAUGE ON THE INSTRUMENT PANEL DOES NOT WORK, IT REGISTARS HIGHER THAN THE AMOUNT OF GAS IN THE CAR. I SPENT OVER $450 DOLLARS AT THE GARAGE TRYING TO TROUBLESHOOT WHY THE CAR STOPPED RUNNING WHILE DRIVING AND WOULDN'T RESTART. THE GARAGE COULD NOT FIND THE PROBLEM. I DISCOVERED MYSELF AFTER THE 3RD TIME, THAT PUTTING GAS IN IT FIXES IT, AND REALIZED THE GAS GAUGE WAS NOT REGISTERING EMPTY, WHEN THE CAT WAS EMPTY, AND I WAS SIMPLY RUNNING OUT OF GAS. *TT
PURCHASED USED 2000 CAVALIER IN 2006. FIRST PROBLEM (WHICH HAS CONTINUED FOR 5 YEARS) IS THAT THE SERVICE LIGHT WILL COME ON WHEN THE CAR IS CRANKED UNLESS THE HEADLIGHTS ARE FIRST TURNED ON. IF YOU TURN THE HEADLIGHTS OFF WHILE DRIVING, THE SERVICE LIGHT COMES ON. IT WILL NOT GO OFF UNLESS YOU TURN THE CAR OFF AND RESTART …
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PURCHASED USED 2000 CAVALIER IN 2006. FIRST PROBLEM (WHICH HAS CONTINUED FOR 5 YEARS) IS THAT THE SERVICE LIGHT WILL COME ON WHEN THE CAR IS CRANKED UNLESS THE HEADLIGHTS ARE FIRST TURNED ON. IF YOU TURN THE HEADLIGHTS OFF WHILE DRIVING, THE SERVICE LIGHT COMES ON. IT WILL NOT GO OFF UNLESS YOU TURN THE CAR OFF AND RESTART IT (WITH HEADLIGHTS ON). SECOND PROBLEM IS THAT FUEL HAND DOES NOT REFLECT ACCURATE AMOUNT OF GASOLINE IN TANK. IT GOES UP AND DOWN WHILE DRIVING (WITH THE CHECK GAUGES LIGHT ON). OR SOMETIMES IT IS STUCK ON E OR STUCK ON F REGARDLESS OF HOW MUCH FUEL IS ACTUALLY PRESENT. THIRD PROBLEM IS THAT CAR INTERMITTENTLY OVERHEATS AND IS ALWAYS LOSING COOLANT. I HAVE REPLACED THERMOSTAT, WATER PUMP, & RADIATOR. THREE DIFFERENT MECHANICS CANNOT FIND A LEAK IN THE COOLING SYSTEM (DESPITE PRESSURE TESTING, COMPRESSION TESTING, & BLOCK TESTING). WE ARE BAFFLED WHY IT CANNOT RETAIN CONSTANT COOLANT LEVELS. THIS IS A VERY FRUSTRATING SITUATION AS I AM LEFT WITHOUT RELIABLE TRANSPORTATION. *TR
MY CAR WOULD INTERMITTENTLY NOT START. WOULD RUN FINE, START SEVERAL TIMES WHILE DRIVING TO DIFFERENT LOCATIONS AND THEN NOT START. LEFT ME AND MY YOUNG DAUGHTER STRANDED, WOULD NOT HAVE BEEN GOOD IF IT WERE IN A BAD PART OF TOWN OR HAD I NOT HAD FAMILY CLOSE TO COME GET ME. NOW I CAN'T GET IT TO START AT ALL, DON'T HEAR THE FUE…
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MY CAR WOULD INTERMITTENTLY NOT START. WOULD RUN FINE, START SEVERAL TIMES WHILE DRIVING TO DIFFERENT LOCATIONS AND THEN NOT START. LEFT ME AND MY YOUNG DAUGHTER STRANDED, WOULD NOT HAVE BEEN GOOD IF IT WERE IN A BAD PART OF TOWN OR HAD I NOT HAD FAMILY CLOSE TO COME GET ME. NOW I CAN'T GET IT TO START AT ALL, DON'T HEAR THE FUEL PUMP PRIME. A MECHANIC TOLD ME TO HIT GAS TANK WITH MALLET WHILE TRYING TO START IT. IT STARTED BY DOING THAT, AND I WAS TOLD THE FUEL PUMP IS BAD AND NEEDS TO BE REPLACED, WHICH IS GOING TO COST OVER $700...MONEY I DON'T HAVE. THIS I AM FINDING TO BE A VERY COMMON PROBLEM WITH THIS CAR....CHECK OUT THIS DISCUSSION FORUM FOR MANY MORE COMPLAINTS OF THE SAME PROBLEM AT........ HTTP://WWW.TOPIX.COM/FORUM/AUTOS/CHEVROLET-CAVALIER/TVINIC5TFU5SFSI5H ............. THIS CAR REALLY NEEDS TO BE RECALLED FOR THE FUEL PUMP, IT IS DEFECTIVE AND DANGEROUS. *TR
WHEN TRAVELING AT HIGHWAY SPEEDS THE CAR CUTS OUT AND DIES AND THEN DOESN'T RESTART. THIS IS DUE TO A PREMATURE FAILURE OF THE FUEL PUMP. I BELIEVE THE PROBLEM IS DESIGN RELATED. THE PUMP FAILED AT 90,000 MI. *TR
FUEL PUMP ON CHEVROLET CAVALIER Z24 WENT OUT AT 76,000 MILES. IT LOST POWER AND DIED ALL OF A SUDDEN IN THE MIDDLE OF THE HIGHWAY. LUCKILY, NO CARS WERE AROUND AS IT WAS ALMOST MIDNIGHT. COST TO REPAIR WAS OVER $600, NOT INCLUDING THE TOWING. IN DOING SOME RESEARCH I HAVE FOUND THAT NUMEROUS PEOPLE HAD FUEL PUMPS MALFUNC…
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FUEL PUMP ON CHEVROLET CAVALIER Z24 WENT OUT AT 76,000 MILES. IT LOST POWER AND DIED ALL OF A SUDDEN IN THE MIDDLE OF THE HIGHWAY. LUCKILY, NO CARS WERE AROUND AS IT WAS ALMOST MIDNIGHT. COST TO REPAIR WAS OVER $600, NOT INCLUDING THE TOWING. IN DOING SOME RESEARCH I HAVE FOUND THAT NUMEROUS PEOPLE HAD FUEL PUMPS MALFUNCTION ON THEIR CAVALIERS, AND ON SOME CARS NEWER AND MOST WITH LOWER MILES THAN ON THIS CAR. SAME STORY, JUST LOSES POWER AND DIED IN THE MIDDLE OF THE ROAD. THIS WAS EXTREMELY UNSAFE. OBVIOUSLY THIS WAS A DEFECT WITH THE CAVALIER, YET THEY WON'T ISSUE A RECALL. I HAVE NEVER HEARD FROM ANYONE THAT OWNED A CAVALIER THAT DIDN'T HAVE SOME SORT OF PROBLEM WITH IT. ALSO, HAD PROBLEMS WITH THE SHIFTER CABLE AND POWER WINDOW MOTOR ON THE DRIVER'S SIDE. EXTREMELY UNHAPPY WITH THE CHEVROLET. *AK
CONSUMER 2000 CAVALIER STALL WHEN TURNING OR STOPPING AT A RED LIGHT. *TS AFTER THE RECALL WORK WAS DONE FOR THE IGNITION THE VEHICLE BEGAN TO STALL. THE VEHICLE'S TRANSMISSION HAD TO BE OVERHAULED. TWO SENSORS HAVE BEEN REPLACED. THE CATALYTIC CONVERTER HAS BEEN REPLACED. THE FUEL PUMP HAS BEEN REPLACED. *NM
THERE HAVE BEEN TWO ISSUES WITH MY VEHICLE THAT I FEEL SHOULD BE RECALLS DUE TO THE SAME PROBLEMS THAT HAS HAPPENED TO MY CAR HAS ALSO HAPPEND TO OTHER CAVALIER OWNERS. RECENTLY THE FUEL TANK GAUGE WENT OUT WITHOUT ANY KIND OF WARNING, WHICH CASED ME TO RUN OUT OF GAS AND HAVE TO CALL A FAMILY MEMBER TO PICK ME UP. THE SEC…
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THERE HAVE BEEN TWO ISSUES WITH MY VEHICLE THAT I FEEL SHOULD BE RECALLS DUE TO THE SAME PROBLEMS THAT HAS HAPPENED TO MY CAR HAS ALSO HAPPEND TO OTHER CAVALIER OWNERS. RECENTLY THE FUEL TANK GAUGE WENT OUT WITHOUT ANY KIND OF WARNING, WHICH CASED ME TO RUN OUT OF GAS AND HAVE TO CALL A FAMILY MEMBER TO PICK ME UP. THE SECOND ISSUE IS THE PLASTIC BEHIND THE WINDSHEILD ON THE DASHBOARD CRACKED IN TWO DIFFERENT PLACES. I WORK WITH A GIRL THAT HAS THE SAME VEHICLE I DO AND BOTH OF THESE ISSUES ALSO HAPPEND TO HER CAR. I JUST THINK THESE ISSUES SHOULD BE LOOKED INTO. ITS KINDA WEIRD THAT THE SAME MALFUNCTIONS HAPPEN TO TWO CARS OF THE SAME MAKE AND MODEL. ANOTHER ISSUE IS I HAD NEVER RECEIVED A RECALL NOTICE ON THE FAILED IGNITION SWITCH. I HAD TO FIND OUT ABOUT IT ONLINE WHEN LOOKING FOR A NEW PART FOR MY CAR. THATS KIND OF SCARY! THANKS YOU FOR YOUR TIME, AND I HOPE YOU TAKE GREAT CONSIDERATION IN MY ISSUES.
I WAS ON MY WAY HME FROM WORK ON A VERY BUSY ROAD ALL OF SUDDEN CAR JUST LOST POWER CAR WOULD NOT RESTART TOOK TO SHOP WAS TOLD THE FUEL PUMP WAS BAD AND NEEDED TO $$700 REPAIR FOR SOMETHING THAT I FEEL SHOULD NOT NEEDED TO BE DONE ON SUCH A NEW VEHICLE I ONLY HAD 51000 MILES ON THE VEHICLE I BOUGHT A NEW CAR FOR THIS REASON TO …
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I WAS ON MY WAY HME FROM WORK ON A VERY BUSY ROAD ALL OF SUDDEN CAR JUST LOST POWER CAR WOULD NOT RESTART TOOK TO SHOP WAS TOLD THE FUEL PUMP WAS BAD AND NEEDED TO $$700 REPAIR FOR SOMETHING THAT I FEEL SHOULD NOT NEEDED TO BE DONE ON SUCH A NEW VEHICLE I ONLY HAD 51000 MILES ON THE VEHICLE I BOUGHT A NEW CAR FOR THIS REASON TO AVOID MAJOR REPAIRS AS OF THIS DATE THE CAR HAS FAILED AGAIN WITH THE SAME CONDITIONS AS PREVIOUS JUST STALLED AND WONT RESTART AND THE WARRENTY HAS RUN OUT ON THAT( 12,000 OR 12 MTH) SO THAT WILKL BE ANOTHER COST TO REPLACE THIS PUMP IN LESS THAN A YEARS TIME. THIS IS UTTERLY RIDICULOUS ON A 2000 VEHICLE FOR THIS TO HAPPEN AND GM STATES NOT ARE PROBLEM THINGS HAPPEN , YES THINGS HAPPEN BUT NOT CONTINUOUS ON NEW VEHICLES AND THE SAME PROBLEM I THINK GM REALLY NEEDS TO TAKE A CLOSER LOOK AT THIS FOR SOME TYPE OF DEFECT THIS IS VERY DANGEROUS AND VERY COSTLY
WHEN THE FUEL IN THE TANK REACHED A QUARTER EMPTY, VEHICLE STALLS WITHOUT WARNING. THE DEALERSHIP INDICATED THAT THIS IS DUE TO THE FUEL TANK CAP WAS SCREWED ON TO TIGHT. THE CONSUMER FEELS THIS INFORMATION IS UNTRUE BECAUSE THE CAP CAN ONLY BE TIGHTEN TO A CERTAIN POINT. *LA
Official recalls
204V036000 · Electrical System:ignition:switch
Jan 27, 2004
ON CERTAIN PASSENGER VEHICLES. IF THE ENGINE FAILS TO START AND THE DRIVER HOLDS THE KEY IN THE "START" POSITION FOR AN EXTENDED PERIOD, HIGH CURRENT FLOWS THROUGH THE IGNITION SWITCH, AND SOMETIMES PRODUCES ENOUGH HEAT TO MELT INTERNAL SWITCH PARTS.
Consequence & remedy
Consequence: IF THE SWITCH IS DAMAGED, A FIRE COULD OCCUR IN THE STEERING COLUMN, EVEN WITH THE ENGINE OFF AND THE KEY REMOVED. THE FIRE COULD SPREAD TO THE INTERIOR OF THE CAR, WHICH COULD INJURE OCCUPANTS OR CAUSE DAMAGE TO ADJOINING STRUCTURES.
Remedy: DEALERS WILL INSTALL A RELAY KIT IN THESE VEHICLES TO PREVENT HIGH CURRENT FROM FLOWING THROUGH THE IGNITION SWITCH, AND CHECK THAT YOUR CAR WILL START WITH A PROPERLY CHARGED BATTERY AND, IF NECESSARY, REPLACE THE IGNITION SWITCH. OWNER NOTIFICATION WILL BEGIN ON MARCH 1, 2004. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-630-2438, PONTIAC AT 1-800-620-7668, BUICK AT 1-866-608-8080, OR OLDSMOBILE AT 1-800-630-6537. CUSTOMERS CAN ALSO CHECK THEIR VEHICLE ONLINE BY GOING TO WWW.MYGMLINK.COM AND ENTERING THE VEHICLE'S IDENTIFICATION NUMBER.
00V201000 · Interior Lighting
Jul 20, 2000
VEHICLE DESCRIPTION: PASSENGER VEHICLES EQUIPPED WITH THE BI-FUEL OPTION FAIL TO COMPLY WITH FMVSS NO. 101, "CONTROL LOCATION, IDENTIFICATION, AND ILLUMINATION." THE INSTRUMENT PANEL LIGHTS IN THESE VEHICLES ARE AT FULL ILLUMINATION LEVELS AND CANNOT BE ADJUSTED. THE STANDARD REQUIRES AT LEAST TWO LEVELS OF ILLUMINATION.
Consequence & remedy
Consequence: THIS COULD MAKE IT MORE DIFFICULT TO SEE OBJECTS OUTSIDE THE VEHICLE WHEN DRIVING AT NIGHT.
Remedy: DEALERS WILL REPLACE THE FUEL TYPE INDICATOR SWITCH ASSEMBLY, WHICH INCLUDES THE INSTRUMENT PANEL ILLUMINATION CONTROL.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
3EA02028 · Erratic Fuel Gauge
Opened Sep 30, 2002 · Closed Dec 30, 2003
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Other:storage:fuel Gauge System
ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
Additional source detail variants (2)
Fuel System, Gasoline
ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
Fuel System, Other:storage:fuel Gauge System
ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
PE02066 · Engine Stall Due To Fuel Starvation
Opened Sep 6, 2002 · Closed Nov 3, 2003
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:delivery:fuel Pump; Fuel System, Other; Fuel System, Other:delivery:fuel Pump
ODI OPENED PE02-066 TO EVALUATE THE SCOPE AND CONSEQUENCE OF ENGINE POWER-LOSS DUE TO FUEL STARVATION INDUCED BY IN-TANK MODULAR FUEL PUMP STRAINER RESTRICTION.THE SUBJECT PUMPS USE AN EXTERNAL ?SOCK? STRAINER TO FILTER FUEL FLOWING TO THE PUMP INLET.THIS FILTER CAN SOMETIMES BECOME CLOGGED, RESULTING IN A REDUCED FLOW OF FUEL TO THE ENGINE.GM HAS SUBSEQUENTLY MODIFIED THE STRAINERS TO REDUCE THIS RESTRICTION.ANALYSIS OF THE ODI COMPLAINT DATABASE SHOWS THAT DESPITE THESE RESTRICTIONS, THE SUBJECT VEHICLES STALL AT A RATE THAT IS COMPARABLE TO THOSE OF MANY PEER VEHICLES.ADDITIONALLY, NONE OF THE RELEVANT WARRANTY REPAIR RATES EXCEED 1% AT 36 MONTHS OF EXPOSURE.ONE RELATED CRASH INVOLVES A STALLED VEHICLE THAT WAS REAR-ENDED ON THE ROADWAY, WHILE THE REMAINDER INVOLVED MINOR COLLISIONS OR SCRAPES.THE SOLE INJURY CONSISTED OF BRUISING FROM A LOW SPEED FRONTAL CRASH. GIVEN THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED IN THIS MATTER.THE PRELIMINARY EVALUATION IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.
Additional source detail variants (4)
Fuel System, Gasoline:delivery:fuel Pump
ODI OPENED PE02-066 TO EVALUATE THE SCOPE AND CONSEQUENCE OF ENGINE POWER-LOSS DUE TO FUEL STARVATION INDUCED BY IN-TANK MODULAR FUEL PUMP STRAINER RESTRICTION.THE SUBJECT PUMPS USE AN EXTERNAL ?SOCK? STRAINER TO FILTER FUEL FLOWING TO THE PUMP INLET.THIS FILTER CAN SOMETIMES BECOME CLOGGED, RESULTING IN A REDUCED FLOW OF FUEL TO THE ENGINE.GM HAS SUBSEQUENTLY MODIFIED THE STRAINERS TO REDUCE THIS RESTRICTION.ANALYSIS OF THE ODI COMPLAINT DATABASE SHOWS THAT DESPITE THESE RESTRICTIONS, THE SUBJECT VEHICLES STALL AT A RATE THAT IS COMPARABLE TO THOSE OF MANY PEER VEHICLES.ADDITIONALLY, NONE OF THE RELEVANT WARRANTY REPAIR RATES EXCEED 1% AT 36 MONTHS OF EXPOSURE.ONE RELATED CRASH INVOLVES A STALLED VEHICLE THAT WAS REAR-ENDED ON THE ROADWAY, WHILE THE REMAINDER INVOLVED MINOR COLLISIONS OR SCRAPES.THE SOLE INJURY CONSISTED OF BRUISING FROM A LOW SPEED FRONTAL CRASH. GIVEN THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED IN THIS MATTER.THE PRELIMINARY EVALUATION IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.
Fuel System, Gasoline
ODI OPENED PE02-066 TO EVALUATE THE SCOPE AND CONSEQUENCE OF ENGINE POWER-LOSS DUE TO FUEL STARVATION INDUCED BY IN-TANK MODULAR FUEL PUMP STRAINER RESTRICTION.THE SUBJECT PUMPS USE AN EXTERNAL ?SOCK? STRAINER TO FILTER FUEL FLOWING TO THE PUMP INLET.THIS FILTER CAN SOMETIMES BECOME CLOGGED, RESULTING IN A REDUCED FLOW OF FUEL TO THE ENGINE.GM HAS SUBSEQUENTLY MODIFIED THE STRAINERS TO REDUCE THIS RESTRICTION.ANALYSIS OF THE ODI COMPLAINT DATABASE SHOWS THAT DESPITE THESE RESTRICTIONS, THE SUBJECT VEHICLES STALL AT A RATE THAT IS COMPARABLE TO THOSE OF MANY PEER VEHICLES.ADDITIONALLY, NONE OF THE RELEVANT WARRANTY REPAIR RATES EXCEED 1% AT 36 MONTHS OF EXPOSURE.ONE RELATED CRASH INVOLVES A STALLED VEHICLE THAT WAS REAR-ENDED ON THE ROADWAY, WHILE THE REMAINDER INVOLVED MINOR COLLISIONS OR SCRAPES.THE SOLE INJURY CONSISTED OF BRUISING FROM A LOW SPEED FRONTAL CRASH. GIVEN THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED IN THIS MATTER.THE PRELIMINARY EVALUATION IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.
Fuel System, Other:delivery:fuel Pump
ODI OPENED PE02-066 TO EVALUATE THE SCOPE AND CONSEQUENCE OF ENGINE POWER-LOSS DUE TO FUEL STARVATION INDUCED BY IN-TANK MODULAR FUEL PUMP STRAINER RESTRICTION.THE SUBJECT PUMPS USE AN EXTERNAL ?SOCK? STRAINER TO FILTER FUEL FLOWING TO THE PUMP INLET.THIS FILTER CAN SOMETIMES BECOME CLOGGED, RESULTING IN A REDUCED FLOW OF FUEL TO THE ENGINE.GM HAS SUBSEQUENTLY MODIFIED THE STRAINERS TO REDUCE THIS RESTRICTION.ANALYSIS OF THE ODI COMPLAINT DATABASE SHOWS THAT DESPITE THESE RESTRICTIONS, THE SUBJECT VEHICLES STALL AT A RATE THAT IS COMPARABLE TO THOSE OF MANY PEER VEHICLES.ADDITIONALLY, NONE OF THE RELEVANT WARRANTY REPAIR RATES EXCEED 1% AT 36 MONTHS OF EXPOSURE.ONE RELATED CRASH INVOLVES A STALLED VEHICLE THAT WAS REAR-ENDED ON THE ROADWAY, WHILE THE REMAINDER INVOLVED MINOR COLLISIONS OR SCRAPES.THE SOLE INJURY CONSISTED OF BRUISING FROM A LOW SPEED FRONTAL CRASH. GIVEN THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED IN THIS MATTER.THE PRELIMINARY EVALUATION IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.
Fuel System, Other
ODI OPENED PE02-066 TO EVALUATE THE SCOPE AND CONSEQUENCE OF ENGINE POWER-LOSS DUE TO FUEL STARVATION INDUCED BY IN-TANK MODULAR FUEL PUMP STRAINER RESTRICTION.THE SUBJECT PUMPS USE AN EXTERNAL ?SOCK? STRAINER TO FILTER FUEL FLOWING TO THE PUMP INLET.THIS FILTER CAN SOMETIMES BECOME CLOGGED, RESULTING IN A REDUCED FLOW OF FUEL TO THE ENGINE.GM HAS SUBSEQUENTLY MODIFIED THE STRAINERS TO REDUCE THIS RESTRICTION.ANALYSIS OF THE ODI COMPLAINT DATABASE SHOWS THAT DESPITE THESE RESTRICTIONS, THE SUBJECT VEHICLES STALL AT A RATE THAT IS COMPARABLE TO THOSE OF MANY PEER VEHICLES.ADDITIONALLY, NONE OF THE RELEVANT WARRANTY REPAIR RATES EXCEED 1% AT 36 MONTHS OF EXPOSURE.ONE RELATED CRASH INVOLVES A STALLED VEHICLE THAT WAS REAR-ENDED ON THE ROADWAY, WHILE THE REMAINDER INVOLVED MINOR COLLISIONS OR SCRAPES.THE SOLE INJURY CONSISTED OF BRUISING FROM A LOW SPEED FRONTAL CRASH. GIVEN THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED IN THIS MATTER.THE PRELIMINARY EVALUATION IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.
SQ01002 · Erratic Fuel Gauge
Opened Jan 26, 2001 · Closed Sep 30, 2002
Status: closed (inferred from source dates) · Vehicle Speed Control:linkages
There is no summary currently available