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2000 Chevrolet Cavalier

Owner reports · Recalls · Investigations

More warning signs than most Cavalier years

Owner complaints for the 2000 Chevrolet Cavalier are substantially higher than the model-year median of 140.

About this comparison →

When problems were reported

Mileage at the reported incident

120 reports with mileage · 195 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 69 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 54 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 41 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

25 crash reports8 fire reports13 injury reports

Electrical System complaints

69 reports
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Mileage unknown · Feb 17, 2003
Electrical System

VEHICLE STALLED UPON START OF ENGINE, THEN TURNED OFF SUDDENLY AFTER BEING ON. TRIED TO RESTART AND DID NOT TURN ON. VEHICLE WAS TOWED TO SHOP, THE NEXT MORNING TURNED ON WITH NO PROBLEM. STALLS UPON START UP OFTEN. AND TURNS OFF AFTER BEING ON FOR A COUPLE OF MINUTES. CHEVY DEALER SAID IT MIGHT BE ELECTRICAL, THEY WANT THE CAR …

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VEHICLE STALLED UPON START OF ENGINE, THEN TURNED OFF SUDDENLY AFTER BEING ON. TRIED TO RESTART AND DID NOT TURN ON. VEHICLE WAS TOWED TO SHOP, THE NEXT MORNING TURNED ON WITH NO PROBLEM. STALLS UPON START UP OFTEN. AND TURNS OFF AFTER BEING ON FOR A COUPLE OF MINUTES. CHEVY DEALER SAID IT MIGHT BE ELECTRICAL, THEY WANT THE CAR TO BE TAKEN IN WHEN STALLING. IF ITS STALLING THE ONLY WAY TO BE TAKEN IN IS BY TOWING THE VEHICLE THERE. THEY'RE NOT EVEN SURE IF ITS COVERED UNDER WARRANTY OR NOT. ONE PERSON SAID IT WAS IF IT WAS ELECTRICAL BUT HER MANAGER SAID IT WASN'T.

NHTSA ODI #10007647

41,000 miles · Feb 8, 2003
Electrical System

BATTERY TERMINAL LEAKED, AND SINCE A LOT OF WIRING IS LOCATED UNDER THE BATTERY, THE ACID ATE THE WIRES THAT GO TO THE HEADLIGHTS, TURN SIGNALS, AND RUNNING LIGHTS. MY HIGHBEAMS WORK, AND MY DRIVERS SIDE TURN SIGNAL WORK. WARRANTY WONT COVER, THEY SAID IT WAS THE BATTERY. WHY HAVE WIRING UNDER THE BATTERY?

NHTSA ODI #10005526

32,000 miles · Jan 27, 2003
Electrical SystemEngine And Engine CoolingFuel System, Gasoline

NOV.7,2002 CAR WON'T START. DEC.11,2002 WON'T START. TOOK CAR TO POTAMKIN CHEVORLET DEC.19,2002. I WAS TOLD THERE'S WAS NOTHING WRONG WITH THE CAR AND THEY WOULD NOT REPLACE BATTERY. JAN.13,2003 CAR WON'T START. CAR WAS TOWED TO LIBERTY CHEVORLET. WAS TOLD CAR NEEDED BATTERY AND STARTER. ALSO TOLD IF PROPER TEST WAS DONE, POTAM…

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NOV.7,2002 CAR WON'T START. DEC.11,2002 WON'T START. TOOK CAR TO POTAMKIN CHEVORLET DEC.19,2002. I WAS TOLD THERE'S WAS NOTHING WRONG WITH THE CAR AND THEY WOULD NOT REPLACE BATTERY. JAN.13,2003 CAR WON'T START. CAR WAS TOWED TO LIBERTY CHEVORLET. WAS TOLD CAR NEEDED BATTERY AND STARTER. ALSO TOLD IF PROPER TEST WAS DONE, POTAMKIN SHOULD HAVE PICKED UP THE PROBLEM. CURRENTLY HAVING PROBLEMS WITH CAR. CAR STOPS WHILE DRIVING. LIBERTY UNABLE TO FIND PROBLEM. ALSO SINCE I PURCHASED THE CAR,NEW, MY INTERIOR LIGHTS FLASH ON AND OFF WHEN I BRAKE HARD OR GO OVER BUMPS IN ROAD. EITHER DEALER UNABLE TO FIND OUT WHY.

NHTSA ODI #10003513

53,000 miles · Jan 25, 2003
Electrical System

MY CAR BEGUN CUTTING OFF WHEN I WAS DRIVING ON OR ABOUT THIS DATE. I TOOK IT TO THE CHEVY DEALER ON 11/27/02 AND THEY CHANGED THE FUEL LINE. ON 12/02/02 IT WAS STILL CUTTING OF SO I TOOK IT BACK. THIS TIME THEY CHANGED THE WIRES, PLUGS, AND 02 SENSERS. TO MAKE A LONG STORY SHORT IT IS NOW 01/25/03 AND MY CAR IS STILL CUTTING…

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MY CAR BEGUN CUTTING OFF WHEN I WAS DRIVING ON OR ABOUT THIS DATE. I TOOK IT TO THE CHEVY DEALER ON 11/27/02 AND THEY CHANGED THE FUEL LINE. ON 12/02/02 IT WAS STILL CUTTING OF SO I TOOK IT BACK. THIS TIME THEY CHANGED THE WIRES, PLUGS, AND 02 SENSERS. TO MAKE A LONG STORY SHORT IT IS NOW 01/25/03 AND MY CAR IS STILL CUTTING OFF. I HAVE BEEN TO THIS DEALERSHIP (SIR WALTER CHEVROLET - RALEIGH NC) SEVENTEEN TIMES. THEY HAVE CHANGED SEVERAL MAJOR PARTS.( CRANK SHAFT SENSOR, 2 CATYLIC CONVERTERS, MODULES, AND OTHER PARTS. I DO NOT UNDERSTAND WHY IT IS NECESSARY TO GO TO THE A GMC MECHANIC 17 TIMES FOR THE SAME PROBLEM. I AM AT MY WITS END, THE NEXT PLACE I AM GOING IS TO THE NEWSPAPER AND A LAWYER.

NHTSA ODI #10003383

200 miles · Jan 24, 2003
Electrical System

CRACKS IN DASH BOARD PLASTIC. GAS GUAGE STOP WORKING, TRAC LIGHT GOES ON AND OFF AND MAKES THE CAR PULL SIDE TO SIDE IN THE SNOW AND RAIN. DEALERSHIP WILL NOT RETURN ANY OF MY PHONE CALLS (MARINE CHEVROLET IN JACKSONVILLE NC), LIGHTS ON DASH BOARD GO ON AND OFF ON THIER OWN. GUAGES ON DASH WORK SOMETIMES THEN STOP WORKING.

NHTSA ODI #10003353

Mileage unknown · Dec 13, 2002
Electrical SystemEngine And Engine CoolingExterior Lighting

LIGHT COMES ON, ON DASH CONSUMER HAS TAKEN VEHICLE TO THE DEALER, AND THEY TOLD HIM THAT IT WAS NOTHING WRONG WITH VEHICLE.WHEN HE WAS ON VACATION,RADIATOR HOSE BUSTED. WHEN HE RETURNED HOME , HE WENT TO THE DEALER, AND WAS REIMBURSED SOME OF HIS MONEY BACK BY THE DEALER. ALSO, WAS TOLD BY DEALER WHEN DASH LIGHT INDICATOR…

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LIGHT COMES ON, ON DASH CONSUMER HAS TAKEN VEHICLE TO THE DEALER, AND THEY TOLD HIM THAT IT WAS NOTHING WRONG WITH VEHICLE.WHEN HE WAS ON VACATION,RADIATOR HOSE BUSTED. WHEN HE RETURNED HOME , HE WENT TO THE DEALER, AND WAS REIMBURSED SOME OF HIS MONEY BACK BY THE DEALER. ALSO, WAS TOLD BY DEALER WHEN DASH LIGHT INDICATOR THAT SOMETHING WAS WRONG WITH BATTERY. *AK

NHTSA ODI #10001081

Mileage unknown · Nov 5, 2002
Electrical System

BATTERY LEAKED ACID FROM POSITIVE POST DOWN INTO BATTERY BOX WHICH DRAINED INTO ENGINE COMPARTMENT AND ON TO THE ELECTRICAL HARNESS JUNCTION WHICH IS ROUTED UNDER THE BATTERY BOX. THERE IS NO DRAIN TUBE TO DRAIN ANY ACID OVERFLOW DOWN UNDER THE CAR. THE ACID BURNED THROUGH THE JUNCTION AND SHORTED OUT THE MAIN HARNESS TO ALL THE…

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BATTERY LEAKED ACID FROM POSITIVE POST DOWN INTO BATTERY BOX WHICH DRAINED INTO ENGINE COMPARTMENT AND ON TO THE ELECTRICAL HARNESS JUNCTION WHICH IS ROUTED UNDER THE BATTERY BOX. THERE IS NO DRAIN TUBE TO DRAIN ANY ACID OVERFLOW DOWN UNDER THE CAR. THE ACID BURNED THROUGH THE JUNCTION AND SHORTED OUT THE MAIN HARNESS TO ALL THE LIGHTING ON THE FRONT OF THE CAR. IF THIS HAD BEEN AT NIGHT I WOULD HAVE LOST MY HEADLIGHTS AND TURN SIGNALS. THERE IS MINOR DAMAGE TO TORQUE CONVERTER HOUSING AND MOTOR MOUNT. I'M WAITING NOW TO HEAR FROM THE DEALER AS TO WHEN THE CAR WILL BE RETURNED TO ME AFTER THE REPAIRS ARE DONE, AND SEE IF CHEVROLET WILL TAKE CARE OF THE REPAIRS. IT IS MY BELIEF THEY NEED TO INSTALL A DRAIN TUBE IN THE BATTERY BOX AND REROUTE THIS HARNESS AWAY FROM THIS AREA. I FEAR AS TO WHAT WOULD HAPPEN IF THIS HAD BEEN AT NIGHT AND I WAS DRIVING DOWN THE ROAD AT HIGHWAY SPEEDS. THIS BATTERY WAS THE ONE THAT CAME WITH THE CAR. *****DIMS 11 IVOQ ENTRY POSTED AFTER 12/12/02 CUT-OVER TO ARTEMIS*****769324. *AK *JB

NHTSA ODI #10008539

Mileage unknown · Aug 16, 2002
Electrical System

DAYTIME RUNNING LIGHTS ARE INOPERATIVE. ACID FROM BATTERY POST LEAKING OUT AND DRIPPING ONTO HARNESS CONNECTOR, MELTING PLASTIC, AND PLASTIC CORRODING THE CONNECTOR, WHICH CAN CAUSE AN UNDER HOOD FIRE.*AK

NHTSA ODI #8016554

Mileage unknown · Aug 14, 2002
Electrical System

VEHICLE WAS PURCHASED USED WITH A CRACKED DASHBOARD. DASHBOARD WAS REPLACED, BUT WIRES WERE NOT CONNECTED PROPERLY, OR PINCH WHICH RESULTS IN NO INSIDE DASH LIGHTS. CONSUMER WAS CONCERNED THAT VEHICLE MAY BE PUT IN WRONG GEAR. PLEASE PROVIDE ANY FURTHER INFORMATION.*AK

NHTSA ODI #8016341

Mileage unknown · Jul 18, 2002
Electrical SystemSteeringUnknown Or Other

WHILE DRIVING THEFT LIGHT AND ENGINE LIGHT ILLUMINATED ON DASHBOARD. DEALER WAS NOTIFIED. MECHANIC STATED IGNITION SWITCH MALFUNCTIONED. MECHANIC ADVISED CONSUMER TO REPLACE COMPONENT.*AK

NHTSA ODI #8014235

Official recalls

2

04V036000 · Electrical System:ignition:switch

Jan 27, 2004

ON CERTAIN PASSENGER VEHICLES. IF THE ENGINE FAILS TO START AND THE DRIVER HOLDS THE KEY IN THE "START" POSITION FOR AN EXTENDED PERIOD, HIGH CURRENT FLOWS THROUGH THE IGNITION SWITCH, AND SOMETIMES PRODUCES ENOUGH HEAT TO MELT INTERNAL SWITCH PARTS.

Consequence & remedy

Consequence: IF THE SWITCH IS DAMAGED, A FIRE COULD OCCUR IN THE STEERING COLUMN, EVEN WITH THE ENGINE OFF AND THE KEY REMOVED. THE FIRE COULD SPREAD TO THE INTERIOR OF THE CAR, WHICH COULD INJURE OCCUPANTS OR CAUSE DAMAGE TO ADJOINING STRUCTURES.

Remedy: DEALERS WILL INSTALL A RELAY KIT IN THESE VEHICLES TO PREVENT HIGH CURRENT FROM FLOWING THROUGH THE IGNITION SWITCH, AND CHECK THAT YOUR CAR WILL START WITH A PROPERLY CHARGED BATTERY AND, IF NECESSARY, REPLACE THE IGNITION SWITCH. OWNER NOTIFICATION WILL BEGIN ON MARCH 1, 2004. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-630-2438, PONTIAC AT 1-800-620-7668, BUICK AT 1-866-608-8080, OR OLDSMOBILE AT 1-800-630-6537. CUSTOMERS CAN ALSO CHECK THEIR VEHICLE ONLINE BY GOING TO WWW.MYGMLINK.COM AND ENTERING THE VEHICLE'S IDENTIFICATION NUMBER.

00V201000 · Interior Lighting

Jul 20, 2000

VEHICLE DESCRIPTION: PASSENGER VEHICLES EQUIPPED WITH THE BI-FUEL OPTION FAIL TO COMPLY WITH FMVSS NO. 101, "CONTROL LOCATION, IDENTIFICATION, AND ILLUMINATION." THE INSTRUMENT PANEL LIGHTS IN THESE VEHICLES ARE AT FULL ILLUMINATION LEVELS AND CANNOT BE ADJUSTED. THE STANDARD REQUIRES AT LEAST TWO LEVELS OF ILLUMINATION.

Consequence & remedy

Consequence: THIS COULD MAKE IT MORE DIFFICULT TO SEE OBJECTS OUTSIDE THE VEHICLE WHEN DRIVING AT NIGHT.

Remedy: DEALERS WILL REPLACE THE FUEL TYPE INDICATOR SWITCH ASSEMBLY, WHICH INCLUDES THE INSTRUMENT PANEL ILLUMINATION CONTROL.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

EA02028 · Erratic Fuel Gauge

Opened Sep 30, 2002 · Closed Dec 30, 2003

Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Other:storage:fuel Gauge System

ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Additional source detail variants (2)

Fuel System, Gasoline

ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Fuel System, Other:storage:fuel Gauge System

ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

PE02066 · Engine Stall Due To Fuel Starvation

Opened Sep 6, 2002 · Closed Nov 3, 2003

Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:delivery:fuel Pump; Fuel System, Other; Fuel System, Other:delivery:fuel Pump

ODI OPENED PE02-066 TO EVALUATE THE SCOPE AND CONSEQUENCE OF ENGINE POWER-LOSS DUE TO FUEL STARVATION INDUCED BY IN-TANK MODULAR FUEL PUMP STRAINER RESTRICTION.THE SUBJECT PUMPS USE AN EXTERNAL ?SOCK? STRAINER TO FILTER FUEL FLOWING TO THE PUMP INLET.THIS FILTER CAN SOMETIMES BECOME CLOGGED, RESULTING IN A REDUCED FLOW OF FUEL TO THE ENGINE.GM HAS SUBSEQUENTLY MODIFIED THE STRAINERS TO REDUCE THIS RESTRICTION.ANALYSIS OF THE ODI COMPLAINT DATABASE SHOWS THAT DESPITE THESE RESTRICTIONS, THE SUBJECT VEHICLES STALL AT A RATE THAT IS COMPARABLE TO THOSE OF MANY PEER VEHICLES.ADDITIONALLY, NONE OF THE RELEVANT WARRANTY REPAIR RATES EXCEED 1% AT 36 MONTHS OF EXPOSURE.ONE RELATED CRASH INVOLVES A STALLED VEHICLE THAT WAS REAR-ENDED ON THE ROADWAY, WHILE THE REMAINDER INVOLVED MINOR COLLISIONS OR SCRAPES.THE SOLE INJURY CONSISTED OF BRUISING FROM A LOW SPEED FRONTAL CRASH. GIVEN THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED IN THIS MATTER.THE PRELIMINARY EVALUATION IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.

Additional source detail variants (4)

Fuel System, Gasoline:delivery:fuel Pump

ODI OPENED PE02-066 TO EVALUATE THE SCOPE AND CONSEQUENCE OF ENGINE POWER-LOSS DUE TO FUEL STARVATION INDUCED BY IN-TANK MODULAR FUEL PUMP STRAINER RESTRICTION.THE SUBJECT PUMPS USE AN EXTERNAL ?SOCK? STRAINER TO FILTER FUEL FLOWING TO THE PUMP INLET.THIS FILTER CAN SOMETIMES BECOME CLOGGED, RESULTING IN A REDUCED FLOW OF FUEL TO THE ENGINE.GM HAS SUBSEQUENTLY MODIFIED THE STRAINERS TO REDUCE THIS RESTRICTION.ANALYSIS OF THE ODI COMPLAINT DATABASE SHOWS THAT DESPITE THESE RESTRICTIONS, THE SUBJECT VEHICLES STALL AT A RATE THAT IS COMPARABLE TO THOSE OF MANY PEER VEHICLES.ADDITIONALLY, NONE OF THE RELEVANT WARRANTY REPAIR RATES EXCEED 1% AT 36 MONTHS OF EXPOSURE.ONE RELATED CRASH INVOLVES A STALLED VEHICLE THAT WAS REAR-ENDED ON THE ROADWAY, WHILE THE REMAINDER INVOLVED MINOR COLLISIONS OR SCRAPES.THE SOLE INJURY CONSISTED OF BRUISING FROM A LOW SPEED FRONTAL CRASH. GIVEN THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED IN THIS MATTER.THE PRELIMINARY EVALUATION IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.

Fuel System, Gasoline

ODI OPENED PE02-066 TO EVALUATE THE SCOPE AND CONSEQUENCE OF ENGINE POWER-LOSS DUE TO FUEL STARVATION INDUCED BY IN-TANK MODULAR FUEL PUMP STRAINER RESTRICTION.THE SUBJECT PUMPS USE AN EXTERNAL ?SOCK? STRAINER TO FILTER FUEL FLOWING TO THE PUMP INLET.THIS FILTER CAN SOMETIMES BECOME CLOGGED, RESULTING IN A REDUCED FLOW OF FUEL TO THE ENGINE.GM HAS SUBSEQUENTLY MODIFIED THE STRAINERS TO REDUCE THIS RESTRICTION.ANALYSIS OF THE ODI COMPLAINT DATABASE SHOWS THAT DESPITE THESE RESTRICTIONS, THE SUBJECT VEHICLES STALL AT A RATE THAT IS COMPARABLE TO THOSE OF MANY PEER VEHICLES.ADDITIONALLY, NONE OF THE RELEVANT WARRANTY REPAIR RATES EXCEED 1% AT 36 MONTHS OF EXPOSURE.ONE RELATED CRASH INVOLVES A STALLED VEHICLE THAT WAS REAR-ENDED ON THE ROADWAY, WHILE THE REMAINDER INVOLVED MINOR COLLISIONS OR SCRAPES.THE SOLE INJURY CONSISTED OF BRUISING FROM A LOW SPEED FRONTAL CRASH. GIVEN THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED IN THIS MATTER.THE PRELIMINARY EVALUATION IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.

Fuel System, Other:delivery:fuel Pump

ODI OPENED PE02-066 TO EVALUATE THE SCOPE AND CONSEQUENCE OF ENGINE POWER-LOSS DUE TO FUEL STARVATION INDUCED BY IN-TANK MODULAR FUEL PUMP STRAINER RESTRICTION.THE SUBJECT PUMPS USE AN EXTERNAL ?SOCK? STRAINER TO FILTER FUEL FLOWING TO THE PUMP INLET.THIS FILTER CAN SOMETIMES BECOME CLOGGED, RESULTING IN A REDUCED FLOW OF FUEL TO THE ENGINE.GM HAS SUBSEQUENTLY MODIFIED THE STRAINERS TO REDUCE THIS RESTRICTION.ANALYSIS OF THE ODI COMPLAINT DATABASE SHOWS THAT DESPITE THESE RESTRICTIONS, THE SUBJECT VEHICLES STALL AT A RATE THAT IS COMPARABLE TO THOSE OF MANY PEER VEHICLES.ADDITIONALLY, NONE OF THE RELEVANT WARRANTY REPAIR RATES EXCEED 1% AT 36 MONTHS OF EXPOSURE.ONE RELATED CRASH INVOLVES A STALLED VEHICLE THAT WAS REAR-ENDED ON THE ROADWAY, WHILE THE REMAINDER INVOLVED MINOR COLLISIONS OR SCRAPES.THE SOLE INJURY CONSISTED OF BRUISING FROM A LOW SPEED FRONTAL CRASH. GIVEN THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED IN THIS MATTER.THE PRELIMINARY EVALUATION IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.

Fuel System, Other

ODI OPENED PE02-066 TO EVALUATE THE SCOPE AND CONSEQUENCE OF ENGINE POWER-LOSS DUE TO FUEL STARVATION INDUCED BY IN-TANK MODULAR FUEL PUMP STRAINER RESTRICTION.THE SUBJECT PUMPS USE AN EXTERNAL ?SOCK? STRAINER TO FILTER FUEL FLOWING TO THE PUMP INLET.THIS FILTER CAN SOMETIMES BECOME CLOGGED, RESULTING IN A REDUCED FLOW OF FUEL TO THE ENGINE.GM HAS SUBSEQUENTLY MODIFIED THE STRAINERS TO REDUCE THIS RESTRICTION.ANALYSIS OF THE ODI COMPLAINT DATABASE SHOWS THAT DESPITE THESE RESTRICTIONS, THE SUBJECT VEHICLES STALL AT A RATE THAT IS COMPARABLE TO THOSE OF MANY PEER VEHICLES.ADDITIONALLY, NONE OF THE RELEVANT WARRANTY REPAIR RATES EXCEED 1% AT 36 MONTHS OF EXPOSURE.ONE RELATED CRASH INVOLVES A STALLED VEHICLE THAT WAS REAR-ENDED ON THE ROADWAY, WHILE THE REMAINDER INVOLVED MINOR COLLISIONS OR SCRAPES.THE SOLE INJURY CONSISTED OF BRUISING FROM A LOW SPEED FRONTAL CRASH. GIVEN THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED IN THIS MATTER.THE PRELIMINARY EVALUATION IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.

SQ01002 · Erratic Fuel Gauge

Opened Jan 26, 2001 · Closed Sep 30, 2002

Status: closed (inferred from source dates) · Vehicle Speed Control:linkages

There is no summary currently available