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1997 Chevrolet Cavalier

Owner reports · Recalls · Investigations

More warning signs than most Cavalier years

Owner complaints for the 1997 Chevrolet Cavalier are substantially higher than the model-year median of 140.

About this comparison →

When problems were reported

Mileage at the reported incident

Limited mileage data: 88 of 540 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 107 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 106 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Steering. Review the 83 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

70 crash reports25 fire reports60 injury reports

Fuel System, Gasoline complaints

19 reports
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Mileage unknown · Apr 11, 2009
Fuel System, Gasoline

HAVE HAD FUEL LINE, AND FUEL PUMP REPLACED. STILL GET A STRONG SMELL OF GAS.... CAN NOT GET RID OF THE ODOR. THERE IS NOT A GAS LEAK THAT IS VISIBLE TO THE HUMAN EYE BUT THE SCENT STILL LINGERS INSIDE AND OUT. *TR

NHTSA ODI #10264997

Mileage unknown · Sep 29, 2005
Fuel System, Gasoline

CONSUMERS FUEL LINE LEAKED AND WAS REPAIRED. A FEW DAYS LATE IT DEVELOPED ANOTHER PIN HOLE LEAK. *TS THE CONSUMER SMELLED FUEL WHILE DRIVING. HE LATER DISCOVERED THAT THE RETURN FUEL LINE RUNNING DOWN THE SIDE OF THE DRIVER'S SIDE OF THE CAR WAS LEAKING ONTO THE MUFFLER. THE VEHICLE WAS TAKEN TO A SERVICE DEALER WHERE IT WA…

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CONSUMERS FUEL LINE LEAKED AND WAS REPAIRED. A FEW DAYS LATE IT DEVELOPED ANOTHER PIN HOLE LEAK. *TS THE CONSUMER SMELLED FUEL WHILE DRIVING. HE LATER DISCOVERED THAT THE RETURN FUEL LINE RUNNING DOWN THE SIDE OF THE DRIVER'S SIDE OF THE CAR WAS LEAKING ONTO THE MUFFLER. THE VEHICLE WAS TAKEN TO A SERVICE DEALER WHERE IT WAS TEMPORARILY FIXED. ABOUT A MONTH LATER THE FULE LINE RNNING UP THE PASSENGER SIDE OF THE VEHICLE DEVELOPED A PIN HOLE LEAK. *NM

NHTSA ODI #10138841

96,000 miles · Jan 18, 2005
Engine And Engine CoolingFuel System, GasolineService Brakes, Hydraulic

HEAD GASKET REPLACED @27000 MILES, FUEL PUMP @ 30000 AND AGAIN AT 96000 MILES. BRAKES REPLACED 2X A YEAR FOR 5 YEARS. DRIVER'S SIDE DOOR DOESN'T SEAL PROPERLY. FAN ONLY WORKS ON SPEED 3 OR 4. *NM

NHTSA ODI #10106554

Mileage unknown · Sep 13, 2004
Fuel System, Gasoline

WHILE DRIVING VEHICLE STALLED. CONSUMER RESTARTED VEHICLE, AND DROVE IT TO THE DEALER FOR INSPECTION. VEHICLE WAS PLACED ON THE DIAGNOSTIC MACHINE. MECHANIC DETERMINED THAT THE MACHINE CODES SHOWED THAT THE FUEL INJECTIONS NEEDED TO BE REPLACED. BUT THE NEXT DAY VEHICLE STALLED AGAIN, AND CONSUMER HAD THE VEHICLE TOWED…

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WHILE DRIVING VEHICLE STALLED. CONSUMER RESTARTED VEHICLE, AND DROVE IT TO THE DEALER FOR INSPECTION. VEHICLE WAS PLACED ON THE DIAGNOSTIC MACHINE. MECHANIC DETERMINED THAT THE MACHINE CODES SHOWED THAT THE FUEL INJECTIONS NEEDED TO BE REPLACED. BUT THE NEXT DAY VEHICLE STALLED AGAIN, AND CONSUMER HAD THE VEHICLE TOWED TO THE DEALER FOR INSPECTION. HOWEVER, MECHANIC WAS NOT ABLE TO DUPLICATE THE PROBLEM. *AK

NHTSA ODI #10092005

48,000 miles · Jan 15, 2004
Fuel System, Gasoline

THE FUEL PUMP OVERHEATS WHEN IDLING AND IT WENT OUT. (NOISILY, IT SOUNDED LIKE A DENTIST'S DRILL) BEFORE GOING OUT I TOOK IT IN FOR A DIAGNOSTIC BECAUSE THE CAR WAS PUMPING GAS FUMES INTO THE CAB AND THEY FOUND NOTHING WRONG. BECAUSE IT IS IN THE GAS TANK IT COST ME OVER $700 TO REPLACE.

NHTSA ODI #10070754

Mileage unknown · Dec 5, 2003
Fuel System, Gasoline

CAR SMELLS LIKE GAS ALL THE TIME. WAS TOLD HAVE TWO LEAKS IN FUEL INJECTOR. *JB

NHTSA ODI #10049236

36,000 miles · Sep 9, 2003
Fuel System, Gasoline

O-RING INJECTOR LEAKED GAS, AND GAS FUMES ENTERED THE CABIN OF THE VEHICLE THROUGH THE AIR VENTS. DEALERSHIP REPLACED THE O-RINGS SEVERAL TIMES, BUT THE PROBLEM STILL EXISTS. *AK

NHTSA ODI #10038534

84,197 miles · May 16, 2003
Fuel System, Gasoline

AFTER HAVING MY 97 CHEVROLET CAVALIER FIXED AS PER THE RECALL I GOT IT BACK AND SMELLED GAS WHEN DRIVING IT HOME,TOOK IT BACK TO THE DEALERSHIP SERVICE DEPT. WHO DID THE WORK AND THEY LOOKED AT IT AND SAID ONE OF THE FUEL INJECTORS WAS LEAKING,AND THAT IT WASN'T DUE TO THE RECENT REPAIR WORK THEY DID,THE HEAD MECHANIC SHAWN SAID…

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AFTER HAVING MY 97 CHEVROLET CAVALIER FIXED AS PER THE RECALL I GOT IT BACK AND SMELLED GAS WHEN DRIVING IT HOME,TOOK IT BACK TO THE DEALERSHIP SERVICE DEPT. WHO DID THE WORK AND THEY LOOKED AT IT AND SAID ONE OF THE FUEL INJECTORS WAS LEAKING,AND THAT IT WASN'T DUE TO THE RECENT REPAIR WORK THEY DID,THE HEAD MECHANIC SHAWN SAID IT WAS THE MAIN PROBLEM WITH THE CAVALIERS,IF IT IS COMMON TO THIS TYPE OF CAR SHOULD THEY HAVE TRIED TO FIX THIS PROBLEM? *NLM

NHTSA ODI #10018799

56,200 miles · Feb 26, 2003
Fuel System, Gasoline

CONSUMER WAS INFORMED THE FUEL INJECTORS WERE LEAKING AND NEEDED TO BE REPLACED.*JB

NHTSA ODI #10009452

Mileage unknown · Mar 21, 2001
Engine And Engine CoolingFuel System, Gasoline

CONSUMER STATED THAT SOMETIMES COULD TRY TO START ENGINE BUT IT WILL NOT START. CONSUMER HAD TAKEN VEHICLE TO DEALER AND COULD NOT FIND WHAT WAS CAUSING PROBLEM. ALSO, FUEL WAS LEAKING AND VEHICLE COULD GET ON FIRE.*AK

NHTSA ODI #883716

Official recalls

7

02V286000 · Steering:rack And Pinion

Nov 4, 2002

CERTAIN PASSENGER VEHICLES AND MINI VANS HAVE LOWER PINION BEARINGS IN THE POWER RACK AND PINION ASSEMBLY IN WHICH THE RETAINER TABS WERE NOT CRIMPED PROPERLY. THESE AND SOME OTHER RETAINERS USED IN VEHICLES ASSEMBLED BETWEEN JANUARY 1, 1996 AND OCTOBER 31, 1997, COULD FAIL AND PERMIT THE BALL BEARINGS TO ESCAPE.

Consequence & remedy

Consequence: IF THIS OCCURS, THE PINION SHAFT CAN BE FORCED UPWARD DURING LEFT TURNS AND BACK DOWN AS THE STEERING WHEEL IS MOVED BACK AND TO THE RIGHT. IF THE PINION SHAFT MOVES FURTHER, THE DRIVER WILL NEED TO EXERT MORE EFFORT TO TURN THE STEERING WHEEL, SIMILAR TO A VEHICLE WITHOUT POWER ASSISTED STEERING. IF THE PINION SHAFT MOVES EVEN FURTHER, THE DRIVER WILL REQUIRE MUCH HIGHER EFFORT TO TURN LEFT AND MAY NOT BE ABLE TO TURN THE WHEEL AS MUCH AS INTENDED. WITH THE MAXIMUM PINION SHAFT MOVEMENT, WHICH REQUIRES INTERNAL GEAR COMPONENT DAMAGE, THE DRIVER CAN ENCOUNTER HIGH RESISTANCE TO TURNING LEFT, FOLLOWED BY UNINTENDED POWER ASSIST TO THE RIGHT. IN ANY OF THESE CONDITIONS, A CRASH COULD OCCUR.

Remedy: DEALERS WILL INSTALL A NEW LOWER PINION BEARING UNLESS INSPECT OF THE EXISTING BEARING INDICATES THAT REPLACEMENT OF THE GEAR ASSEMBLY IS NECESSARY. OWNER NOTIFICATION BEGAN JANUARY 24, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020, PONTIAC AT 1-800-762-2737, OR OLDSMOBILE AT 1-800-442-6537.

02V070000 · Electrical System:ignition:switch

Mar 6, 2002

ON CERTAIN PASSENGER VEHICLES. IF THE ENGINE FAILS TO START AND THE DRIVER HOLDS THE KEY IN THE "START" POSITION FOR AN EXTENDED PERIOD, HIGH CURRENT FLOWS THROUGH THE IGNITION SWITCH, AND SOMETIMES PRODUCES ENOUGH HEAT TO MELT INTERNAL SWITCH PARTS.

Consequence & remedy

Consequence: IF THE SWITCH IS DAMAGED, A FIRE COULD OCCUR IN THE STEERING COLUMN, EVEN WITH THE ENGINE OFF AND THE KEY REMOVED.

Remedy: DEALERS WILL INSTALL A RELAY KIT IN THESE VEHICLES TO PREVENT HIGH CURRENT FROM FLOWING THROUGH THE IGNITION SWITCH. OWNER NOTIFICATION BEGAN MARCH 27, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020, PONTIAC AT 1-800-762-2737, BUICK AT 1-800-521-7300, OR OLDSMOBILE AT 1-800-442-6537.

98V319000 · Suspension:rear

Dec 15, 1998

VEHICLE DESCRIPTION: PASSENGER VEHICLES. ONE OF THE REAR SUSPENSION TRAILING ARM BOLTS CAN FATIGUE AND BREAK.

Consequence & remedy

Consequence: IF THIS WERE TO OCCUR WHILE THE VEHICLE WAS IN MOTION, A LOSS OF VEHICLE CONTROL CAN OCCUR, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE REAR SUSPENSION TRAILING ARM FASTENERS.

98V146000 · Air Bags

Jun 29, 1998

VEHICLE DESCRIPTION: PASSENGER VEHICLES. BECAUSE OF CERTAIN CALIBRATIONS IN THE AIR BAG'S SENSING AND DIAGNOSTIC MODULE, AN INADVERTENT AIR BAG DEPLOYMENT COULD OCCUR IN A LOW SPEED CRASH OR WHEN AN OBJECT STRIKES THE FLOOR PAN.

Consequence & remedy

Consequence: AIR BAGS DEPLOY WITH GREAT FORCE AND CAN SERIOUSLY INJURE UNRESTRAINED OCCUPANTS WHO ARE TOO CLOSE TO THEM.

Remedy: DEALERS WILL RECALIBRATE THE AIR BAG SENSING AND DIAGNOSTIC MODULE.

98V032000 · Structure:body

Feb 25, 1998

VEHICLE DESCRIPTION: PASSENGER VEHICLES. THESE VEHICLES WERE BUILT WITH MIS-LOCATED WELDS AT THE JOINT BETWEEN THE LEFT ROCKER PANEL INNER REINFORCEMENT AND THE BODY SIDE RING. THIS DOES NOT MEET THE REQUIREMENTS OF FMVSS NO. 214, "SIDE DOOR STRENGTH."

Consequence & remedy

Consequence: IN THE EVENT OF A VEHICLE CRASH, THE SHEET METAL STRUCTURE WOULD NOT PERFORM AS DESIRED INCREASING THE RISK OF PERSONAL INJURY.

Remedy: DEALERS WILL INSPECT THE WELDS AND, IF NECESSARY, PLACE FIVE WELDS BETWEEN THE INVOLVED PANELS AND APPLY PRIMER AND TOPCOAT FINISH MATERIALS.

97V106000 · Wheels:space Saver Wheel

Jun 28, 1997

VEHICLE DESCRIPTION: PASSENGER VEHICLES. THE COMPACT SPARE TIRE ASSEMBLIES WERE ASSEMBLED WITH INCORRECT RIMS. IF THE SPARE TIRE IS UNDERINFLATED, THE BEAD CAN SEPARATE FROM THE RIM CAUSING A RAPID LOSS OF AIR. THIS DOES NOT COMPLY WITH THE REQUIREMENTS OF FMVSS NO. 110, "TIRE SELECTION AND RIMS."

Consequence & remedy

Consequence: A RAPID LOSS OF AIR CAN INCREASE THE RISK OF A VEHICLE CRASH.

Remedy: DEALERS WILL REPLACE THE RIM ON THE COMPACT SPARE TIRE ASSEMBLY. OWNERS ARE REQUESTED NOT TO USE THE SPARE TIRE UNTIL THE RIM HAS BEEN REPLACED.

96V160000 · Visibility:windshield Wiper/washer

Aug 29, 1996

THESE VEHICLES WERE BUILT WITH AN INCORRECT WIPER BLADE ASSEMBLY (17" LONG INSTEAD OF 22" LONG) ON THE DRIVER'S SIDE. THIS DOES NOT COMPLY WITH FMVSS NO. 104, "WINDSHIELD WIPING AND WASHING SYSTEMS."

Consequence & remedy

Consequence: THE AREA AND PATTERN WIPED ON THE WINDSHIELD WILL BE REDUCED AND COULD AFFECT THE DRIVER'S VIEW IN WET WEATHER INCREASING THE RISK OF A VEHICLE ACCIDENT.

Remedy: DEALERS WILL INSPECT FOR THE CORRECT WIPER BLADE ASSEMBLY AND INSTALL A CORRECT LENGTH WIPER BLADE ASSEMBLY.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

4

DP03007 · Unintended Vehicle Acceleration

Opened Oct 14, 2003 · Closed Jan 30, 2004

Status: closed (inferred from source dates) · Fuel System, Other:delivery

ON SEPTEMBER 23, 2003, THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) RECEIVED A LETTER DATED SEPTEMBER 8, 2003 FROM MR. DONALD FRIEDMAN, PETITIONING THE AGENCY TO OPEN A DEFECT INVESTIGATION INTO UNINTENDED ACCELERATION INVOLVING [MODEL YEAR] 1996 AND 1997 GENERAL MOTORS J-CARS.IN SUPPORT OF HIS PETITION, MR. FRIEDMAN CITED A REPORT HE RECEIVED FOR GM SHOWING IT HAD RECEIVED FAR MORE REPORTS OF ALLEGED UNINTENDED ACCELERATION FOR THESE MODELS THAN FOR OTHERS.AFTER ASSESSING THE DATA CLAIMED BY THE PETITIONER TO JUSTIFY HIS REQUEST, ODI FOUND NO INDICATION THAT DEFECT TREND RELATED TO THE PETITIONER'S ALLEGATIONS EXISTS AT THIS TIME.THEREFORE, THERE IS NO REASONABLE POSIBILITY THAT AN ORDER CONCERNING THE NOTIFICATION AND REMEDY OF A SAFETY-RELATED DEFECT WOULD BE ISSUED AS A RESULT OF GRANTING MR. FRIEDMAN'S PETITION.CONSEQUENTLY, IN VIEW OF THE NEED TO ALLOCATE AND PRIORITIZE NHTSA'S LIMITED RESOURCES TO BEST ACCOMPLISH THE AGENCY'S SAFETY MISSION, THE PETITION IS DENIED.FOR ADDITIONAL INFORMATION CONCERNING THIS ANALYSIS, PLEASE REFER TO THE ATTACHED FEDERAL REGISTER NOTICE.

PE02001 · Fire In Steering Column Area

Opened Jan 3, 2002 · Closed Mar 15, 2002

Status: closed (inferred from source dates) · Electrical System

No summary supplied.

EA98001 · Oversensitive Air Bag Deployments

Opened Jan 23, 1998 · Closed Jul 31, 1998

Status: closed (inferred from source dates) · Air Bags

There is no summary currently available

PE97041 · Inadvertent Air Bag Deployments

Opened Sep 9, 1997 · Closed Jan 23, 1998

Status: closed (inferred from source dates) · Air Bags

There is no summary currently available