NHTSA owner reports · September 18, 2026 snapshot.
Engine And Engine Cooling complaints
106 reportsClear category filterMileage unknown · Apr 2, 2000
Engine And Engine CoolingSuspensionUnknown Or Other
IN JUL7 OF 1999, THE ETS OFF LIGHT AND THEENGINE CHECK LIGHT CAME ON. THE MECHANIC SAID THE COMPUTER SHOWED DUE TO EMISSION REGULATIONS, THE EGR VALVE NEEDED REPLACED. REPLACED THE VALVE, A MONTH LATER THE TWO LIGHTS CAME ON AGAIN. I WAS TOLD THE EGR VALVE WAS DEFECTIVE. HAD IT REPLACED AGAIN. A COUPLE MONTHS LATER, THE T…
Read full complaint
IN JUL7 OF 1999, THE ETS OFF LIGHT AND THEENGINE CHECK LIGHT CAME ON. THE MECHANIC SAID THE COMPUTER SHOWED DUE TO EMISSION REGULATIONS, THE EGR VALVE NEEDED REPLACED. REPLACED THE VALVE, A MONTH LATER THE TWO LIGHTS CAME ON AGAIN. I WAS TOLD THE EGR VALVE WAS DEFECTIVE. HAD IT REPLACED AGAIN. A COUPLE MONTHS LATER, THE TWO LIGHTS CAME ON AGAIN. THE MECHANIC TOLD US THE SYSTEM WAS VERY SENSITIVE, BUT THE EGR WAS FINE AND JUST RESET THE LIGHTLS. LAST WEEK THE TWO LIGHTS CAME ON AGAIN, THE EGR WAS REPLACED AGAIN. THE NEXT DAY, THE CAR STARTED JERKING FIERCELY AND THE TWO LIGHTS CAME ON AGAIN. I DON'T KNOW WHAT THE PROBLEM IS WITH THIS SYSTEM AND WE ARE HAVING A DIFFICULT TIME FINDING THE PROBLEM. I DON'T KNOW IF IT'S A COMPUTER DEFECT, A VALVE DEFECT OR WHAT. BUT IT'S NOT SAVE TO HAVE A VEHICLE THAT CONSTANTLY SHUTS OFF THE TRACTION SYSTEM DUE TO THIS PROBLEM AND CAUSES THE CAR TO JEK WHILE DRIVING. *AK
NHTSA ODI #720897
Mileage unknown · Jan 23, 2000
Electrical SystemEngine And Engine CoolingFuel System, Gasoline
HORN: HAS NEVER WORKED FROM THE TIME THE CAR WAS RECEIVED. HAVE HAD THE DEALER FIX IT 3 TIMES BUT IT STILL DOESN'T WORK. HEATER FAN: FAILED DURING THE WINTER OF 1997. PAST WARRANTY PERIOD?? HAVE NOT GOTTEN IT FIXED YET. ENGINE PROBLEM: STALLS INTERMITTENTLY WHILE DRIVING AFTER THE CAR HAS WARMED UP, ESPECIALLY WHEN COMING TO A …
Read full complaint
HORN: HAS NEVER WORKED FROM THE TIME THE CAR WAS RECEIVED. HAVE HAD THE DEALER FIX IT 3 TIMES BUT IT STILL DOESN'T WORK. HEATER FAN: FAILED DURING THE WINTER OF 1997. PAST WARRANTY PERIOD?? HAVE NOT GOTTEN IT FIXED YET. ENGINE PROBLEM: STALLS INTERMITTENTLY WHILE DRIVING AFTER THE CAR HAS WARMED UP, ESPECIALLY WHEN COMING TO A STOP. WILL HESITATE AND JERK WHILE DRIVING IT. HAVE REPLACED: SPARK PLUG WIRES, PLUGS, FUEL FILTER, FUEL PUMP AND HAVE HAD THE CATALYTIC CONVERTER CHECKED. PROBLEM IS NOT RESOLVED. UNABLE TO DRIVE IT MORE THAN 2 MILES. IGNITION: KEY WOULD NOT TURN IN IGNITION/ REPLACED BY DEALER X 3.
NHTSA ODI #717749
Mileage unknown · Jan 21, 2000
Engine And Engine Cooling
DEFECTIVE HEAD GASKETS LEAKS COOLANT WHICH MAY SPRAY UNTO THE ENGINE COMPARTMENT AND CAUSE A FIRE. COMMON PROBLEM. PLEASE PROVIDE FURTHER INFORMATION. *AK
NHTSA ODI #855344
Mileage unknown · Jan 5, 2000
Engine And Engine CoolingUnknown Or Other
IN DECEMBER 1999, I EXPERIENCED A LOSS OF ENGINE COOLANT LEVEL AND THE LOW ENGINE COOLANT INDICATOR ILLUMINATED ON THE INSTRUMENT PANEL. I ASSUMED THE THERMOSTAT WAS FAILING AND HAD A LOCAL SERVICE STATION REPLACE IT AND FLUSH THE RADIATOR. SEVERAL DAYS LATER THE LOW ENGINE COOLANT LIGHT ILLUMINATED ON THE INSTRUMENT PANEL. U…
Read full complaint
IN DECEMBER 1999, I EXPERIENCED A LOSS OF ENGINE COOLANT LEVEL AND THE LOW ENGINE COOLANT INDICATOR ILLUMINATED ON THE INSTRUMENT PANEL. I ASSUMED THE THERMOSTAT WAS FAILING AND HAD A LOCAL SERVICE STATION REPLACE IT AND FLUSH THE RADIATOR. SEVERAL DAYS LATER THE LOW ENGINE COOLANT LIGHT ILLUMINATED ON THE INSTRUMENT PANEL. UPON INSPECTION, I HAD LOST SOME COOLANT AND EXPERIENCED THE SMELL OF HOT COOLANT WHICH I ATTRIBUTED TO THE RECENT RADIATOR FLUSH. I TOOK IT BACK TO THE SERVICE STATION AND THE COOLANT SYSTEM WAS PRESSURE TESTED TO CHECK FOR LEAKS AND PASSED. AFTER BEING IDLE FOR OVER 1 WEEK, ON JANUARY 3, 2000, I CHECKED THE ENGINE COOLANT LEVEL AND IT WAS LOW. I FILLED THE ENGINE COOLANT RESERVIOR TO FULL AND AFTER SHORT TRIPS THE LEVEL HAD HELD AT FULL. ON JANUARY 4, 2000, WHILE DRIVING TO WORK, I EXPERIENCED A ROUGH IDLE AND IN ADDITION TO THE LOW ENGINE COOLANT LEVEL ILLUMINATING ON THE INSTRUMENT PANEL, THE CHECK ENGINE LIGHT AND THE TRACTION CONTROL LIGHTS ALSO LIT UP ON THE DASH. I TOOK IT TO THE DEALER, HAWTHORNE CHEVROLET, EXPECTING TO HAVE THEM FINALLY RESOLVE MY PROBLEM AND THEY INFORMED ME THEY SUSPECTED MY ENGINE BLOCK WAS CRACKED AND ESTIMATED THE JOB AT OVER $3400.00. I NOTEICED SERVICE BULLETIN #'S 67-62-04, 970501776109 & 970501738309 POSTED ON YOUR WEBSITE REFERS TO SIMILAR DEFECTS AS THOSE I HAVE EXPERIENCED. IF THE ENGINE HAS A DEFECT, WHAT RECOURSE DO I HAVE? I HAVE FOLLOWED THE RECOMMENDED MAINTAINANCE SCHEDULE AND FEEL FRUSTRATED THAT GM AND HAWTHORNE CHEVROLET KNEW OF THE POTENTIAL PROBLEMS BUT FAILED TO TAKE THE PREVENTATIVE MEASURES TO AVOID PERMINANT DAMAGE TO THE ENGINE. I HAVE TAKEN THE CAR TO THE SERVICE STATION WHERE I HAD THE THERMOSTAT REPLACED AND THEIR CONCLUSION IS THE HEAD GASGET HAS FAILED OR THE HEAD HAS CRACKED, BASED ON THE FACT THAT THERE ISN'T ANY COOLANT IN THE OIL PAN. I RECEIVED AN ESTIMATE OF $950.00 FOR THE REPAIRS. I'M NOT A HAPPY CAVALIER OWNER. I THANK YOU. *AK
NHTSA ODI #716914
Mileage unknown · Oct 29, 1999
Electrical SystemEngine And Engine CoolingSeat Belts
DRIVERS DOOR MISADJUSTED CAUSING WATER TO LEAK INSIDE OF VEHICLE. NLM
NHTSA ODI #549499
Mileage unknown · Oct 20, 1999
Engine And Engine Cooling
CAR WAS TAKEN IN TO DEALER TWICE FOR A WATER LEAK. THEY DID NOTHING. WE GAVE UP AND ABOUT 38000 MILE LATER, WE HAD A BLOWN ENGINE HEAD GASKET. *AK
NHTSA ODI #713595
Mileage unknown · Oct 15, 1999
Engine And Engine Cooling
NO SUMMARY LISTED FOR ABOVE VEHICLE. *AK
NHTSA ODI #713344
Mileage unknown · Sep 9, 1999
Engine And Engine CoolingPower TrainService Brakes, Hydraulic
WHEN DRIVING AT ANY SPEED THERE IS A KNOCKING NOISE COMING FROM THE MOTOR. ALSO, WHEN VEHICLE IS IN PARK THERE IS A KNOCKING NOISE, AND WHEN APPLYING THE BRAKES, THE PEDAL IS SOFT AND HARD. THE DEALER REPLACED THE SENSOR WITHIN THE BRAKE. *AK
NHTSA ODI #847355
Mileage unknown · Sep 2, 1999
Engine And Engine CoolingFuel System, GasolinePower Train
WHEN DRIVING AT ANY SPEED VEHICLE STALLS AND CUTS OFF WITHOUT PRIOR WARNING. FUEL PUMP HAD BEEN REPLACED TWICE, AND PARTS WITHIN THE TRANSMISSION HAVE ALSO BEEN REPLACED. BUT VEHICLE CONTINUES TO STALL. *AK
NHTSA ODI #846526
Mileage unknown · Aug 29, 1999
Engine And Engine Cooling
THE ENGINE STALLS AT ODD TIMES MAKING THE VEHICLE, WHICH HAS POWER ASSISTED BRAKES AND STEERING, DIFFICULT TO CONTROL. THE DASH RATTLES CONSTANTLY. THE DASH WAS REPLACED IN AN ATTEMPT TO FIX THE STALLING PROBLEM BUT IT ALSO RATTLES CONSTANTLY. MY WIFE AND I HAVE CONTACTED THE MANUFACTURER AND THEY DISPLAYED BLATANT DISREGARD …
Read full complaint
THE ENGINE STALLS AT ODD TIMES MAKING THE VEHICLE, WHICH HAS POWER ASSISTED BRAKES AND STEERING, DIFFICULT TO CONTROL. THE DASH RATTLES CONSTANTLY. THE DASH WAS REPLACED IN AN ATTEMPT TO FIX THE STALLING PROBLEM BUT IT ALSO RATTLES CONSTANTLY. MY WIFE AND I HAVE CONTACTED THE MANUFACTURER AND THEY DISPLAYED BLATANT DISREGARD FOR OUR PROBLEM BY SAYING THAT THEY WERE GOING TO ABIDE BY THEIR 3 YEAR/ 36000 MILE WARRANTY( WHICH IS EXACTLY WHAT THEY ARE NOT DOING, SINCE THE VEHICLE IS STILL NOT REPAIRED). THIS VEHICLE IS DANGEROUS!
NHTSA ODI #710677
Official recalls
7Nov 4, 2002
CERTAIN PASSENGER VEHICLES AND MINI VANS HAVE LOWER PINION BEARINGS IN THE POWER RACK AND PINION ASSEMBLY IN WHICH THE RETAINER TABS WERE NOT CRIMPED PROPERLY. THESE AND SOME OTHER RETAINERS USED IN VEHICLES ASSEMBLED BETWEEN JANUARY 1, 1996 AND OCTOBER 31, 1997, COULD FAIL AND PERMIT THE BALL BEARINGS TO ESCAPE.
Consequence & remedy
Consequence: IF THIS OCCURS, THE PINION SHAFT CAN BE FORCED UPWARD DURING LEFT TURNS AND BACK DOWN AS THE STEERING WHEEL IS MOVED BACK AND TO THE RIGHT. IF THE PINION SHAFT MOVES FURTHER, THE DRIVER WILL NEED TO EXERT MORE EFFORT TO TURN THE STEERING WHEEL, SIMILAR TO A VEHICLE WITHOUT POWER ASSISTED STEERING. IF THE PINION SHAFT MOVES EVEN FURTHER, THE DRIVER WILL REQUIRE MUCH HIGHER EFFORT TO TURN LEFT AND MAY NOT BE ABLE TO TURN THE WHEEL AS MUCH AS INTENDED. WITH THE MAXIMUM PINION SHAFT MOVEMENT, WHICH REQUIRES INTERNAL GEAR COMPONENT DAMAGE, THE DRIVER CAN ENCOUNTER HIGH RESISTANCE TO TURNING LEFT, FOLLOWED BY UNINTENDED POWER ASSIST TO THE RIGHT. IN ANY OF THESE CONDITIONS, A CRASH COULD OCCUR.
Remedy: DEALERS WILL INSTALL A NEW LOWER PINION BEARING UNLESS INSPECT OF THE EXISTING BEARING INDICATES THAT REPLACEMENT OF THE GEAR ASSEMBLY IS NECESSARY. OWNER NOTIFICATION BEGAN JANUARY 24, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020, PONTIAC AT 1-800-762-2737, OR OLDSMOBILE AT 1-800-442-6537.
Mar 6, 2002
ON CERTAIN PASSENGER VEHICLES. IF THE ENGINE FAILS TO START AND THE DRIVER HOLDS THE KEY IN THE "START" POSITION FOR AN EXTENDED PERIOD, HIGH CURRENT FLOWS THROUGH THE IGNITION SWITCH, AND SOMETIMES PRODUCES ENOUGH HEAT TO MELT INTERNAL SWITCH PARTS.
Consequence & remedy
Consequence: IF THE SWITCH IS DAMAGED, A FIRE COULD OCCUR IN THE STEERING COLUMN, EVEN WITH THE ENGINE OFF AND THE KEY REMOVED.
Remedy: DEALERS WILL INSTALL A RELAY KIT IN THESE VEHICLES TO PREVENT HIGH CURRENT FROM FLOWING THROUGH THE IGNITION SWITCH. OWNER NOTIFICATION BEGAN MARCH 27, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020, PONTIAC AT 1-800-762-2737, BUICK AT 1-800-521-7300, OR OLDSMOBILE AT 1-800-442-6537.
Dec 15, 1998
VEHICLE DESCRIPTION: PASSENGER VEHICLES. ONE OF THE REAR SUSPENSION TRAILING ARM BOLTS CAN FATIGUE AND BREAK.
Consequence & remedy
Consequence: IF THIS WERE TO OCCUR WHILE THE VEHICLE WAS IN MOTION, A LOSS OF VEHICLE CONTROL CAN OCCUR, INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL REPLACE THE REAR SUSPENSION TRAILING ARM FASTENERS.
Jun 29, 1998
VEHICLE DESCRIPTION: PASSENGER VEHICLES. BECAUSE OF CERTAIN CALIBRATIONS IN THE AIR BAG'S SENSING AND DIAGNOSTIC MODULE, AN INADVERTENT AIR BAG DEPLOYMENT COULD OCCUR IN A LOW SPEED CRASH OR WHEN AN OBJECT STRIKES THE FLOOR PAN.
Consequence & remedy
Consequence: AIR BAGS DEPLOY WITH GREAT FORCE AND CAN SERIOUSLY INJURE UNRESTRAINED OCCUPANTS WHO ARE TOO CLOSE TO THEM.
Remedy: DEALERS WILL RECALIBRATE THE AIR BAG SENSING AND DIAGNOSTIC MODULE.
Feb 25, 1998
VEHICLE DESCRIPTION: PASSENGER VEHICLES. THESE VEHICLES WERE BUILT WITH MIS-LOCATED WELDS AT THE JOINT BETWEEN THE LEFT ROCKER PANEL INNER REINFORCEMENT AND THE BODY SIDE RING. THIS DOES NOT MEET THE REQUIREMENTS OF FMVSS NO. 214, "SIDE DOOR STRENGTH."
Consequence & remedy
Consequence: IN THE EVENT OF A VEHICLE CRASH, THE SHEET METAL STRUCTURE WOULD NOT PERFORM AS DESIRED INCREASING THE RISK OF PERSONAL INJURY.
Remedy: DEALERS WILL INSPECT THE WELDS AND, IF NECESSARY, PLACE FIVE WELDS BETWEEN THE INVOLVED PANELS AND APPLY PRIMER AND TOPCOAT FINISH MATERIALS.
Jun 28, 1997
VEHICLE DESCRIPTION: PASSENGER VEHICLES. THE COMPACT SPARE TIRE ASSEMBLIES WERE ASSEMBLED WITH INCORRECT RIMS. IF THE SPARE TIRE IS UNDERINFLATED, THE BEAD CAN SEPARATE FROM THE RIM CAUSING A RAPID LOSS OF AIR. THIS DOES NOT COMPLY WITH THE REQUIREMENTS OF FMVSS NO. 110, "TIRE SELECTION AND RIMS."
Consequence & remedy
Consequence: A RAPID LOSS OF AIR CAN INCREASE THE RISK OF A VEHICLE CRASH.
Remedy: DEALERS WILL REPLACE THE RIM ON THE COMPACT SPARE TIRE ASSEMBLY. OWNERS ARE REQUESTED NOT TO USE THE SPARE TIRE UNTIL THE RIM HAS BEEN REPLACED.
Aug 29, 1996
THESE VEHICLES WERE BUILT WITH AN INCORRECT WIPER BLADE ASSEMBLY (17" LONG INSTEAD OF 22" LONG) ON THE DRIVER'S SIDE. THIS DOES NOT COMPLY WITH FMVSS NO. 104, "WINDSHIELD WIPING AND WASHING SYSTEMS."
Consequence & remedy
Consequence: THE AREA AND PATTERN WIPED ON THE WINDSHIELD WILL BE REDUCED AND COULD AFFECT THE DRIVER'S VIEW IN WET WEATHER INCREASING THE RISK OF A VEHICLE ACCIDENT.
Remedy: DEALERS WILL INSPECT FOR THE CORRECT WIPER BLADE ASSEMBLY AND INSTALL A CORRECT LENGTH WIPER BLADE ASSEMBLY.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
4DP03007 · Unintended Vehicle Acceleration
Opened Oct 14, 2003 · Closed Jan 30, 2004
Status: closed (inferred from source dates) · Fuel System, Other:delivery
ON SEPTEMBER 23, 2003, THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) RECEIVED A LETTER DATED SEPTEMBER 8, 2003 FROM MR. DONALD FRIEDMAN, PETITIONING THE AGENCY TO OPEN A DEFECT INVESTIGATION INTO UNINTENDED ACCELERATION INVOLVING [MODEL YEAR] 1996 AND 1997 GENERAL MOTORS J-CARS.IN SUPPORT OF HIS PETITION, MR. FRIEDMAN CITED A REPORT HE RECEIVED FOR GM SHOWING IT HAD RECEIVED FAR MORE REPORTS OF ALLEGED UNINTENDED ACCELERATION FOR THESE MODELS THAN FOR OTHERS.AFTER ASSESSING THE DATA CLAIMED BY THE PETITIONER TO JUSTIFY HIS REQUEST, ODI FOUND NO INDICATION THAT DEFECT TREND RELATED TO THE PETITIONER'S ALLEGATIONS EXISTS AT THIS TIME.THEREFORE, THERE IS NO REASONABLE POSIBILITY THAT AN ORDER CONCERNING THE NOTIFICATION AND REMEDY OF A SAFETY-RELATED DEFECT WOULD BE ISSUED AS A RESULT OF GRANTING MR. FRIEDMAN'S PETITION.CONSEQUENTLY, IN VIEW OF THE NEED TO ALLOCATE AND PRIORITIZE NHTSA'S LIMITED RESOURCES TO BEST ACCOMPLISH THE AGENCY'S SAFETY MISSION, THE PETITION IS DENIED.FOR ADDITIONAL INFORMATION CONCERNING THIS ANALYSIS, PLEASE REFER TO THE ATTACHED FEDERAL REGISTER NOTICE.
PE02001 · Fire In Steering Column Area
Opened Jan 3, 2002 · Closed Mar 15, 2002
Status: closed (inferred from source dates) · Electrical System
No summary supplied.
EA98001 · Oversensitive Air Bag Deployments
Opened Jan 23, 1998 · Closed Jul 31, 1998
Status: closed (inferred from source dates) · Air Bags
There is no summary currently available
PE97041 · Inadvertent Air Bag Deployments
Opened Sep 9, 1997 · Closed Jan 23, 1998
Status: closed (inferred from source dates) · Air Bags
There is no summary currently available