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1996 Chevrolet Cavalier

Owner reports · Recalls · Investigations

More warning signs than most Cavalier years

Owner complaints for the 1996 Chevrolet Cavalier are substantially higher than the model-year median of 140.

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When problems were reported

Mileage at the reported incident

Limited mileage data: 56 of 503 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Engine And Engine Cooling. Review the 117 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 100 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Air Bags. Review the 73 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

58 crash reports10 fire reports44 injury reports

Power Train complaints

54 reports
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Mileage unknown · Oct 10, 2000
Power TrainService Brakes, Air

BRAKES FAILURE TO STOP, CAR SLIPS IN GEAR WHEN PRESSING ON BRAKES, HORN SOMETIMES DOESN'T WORK THEN IT STARTS TO WORK , HEADLIGHTS GO DIM WHEN BRAKES ARE PRESSED ,NOISE IN REAR AREA

NHTSA ODI #733900

Mileage unknown · Sep 23, 2000
Power Train

I HAVE HAD TO REPLACE MY TRANSMISSION ON MY CAR TWICE WITHIN A 2 YEAR PERIOD. I WAS TOLD BOTH TIMES THAT THE PUMP SHAFT HAS FAILED IN EACH OCCASSION. ALSO NOTE, EACH TIME I HAVE HAD TO REPLACE THE TRANSMISSION BECAUSE OF THIS PART, I HAVE HAD TO PAY AT LEAST OVER $1400. *AK

NHTSA ODI #732304

Mileage unknown · Aug 14, 2000
Electrical SystemEngine And Engine CoolingEquipment

REAR SEAT BELT GUIDE DETACHED FROM THE SEAT. *MJS

NHTSA ODI #553736

Mileage unknown · Jul 28, 2000
Power Train

AT 46K MILES, MY TRANSMISSION PANEL LIGHT STARTED GOING ON AND OFF. AT 53K MILES, A GM DEALER READ A P1887 TCC RELEASE SWITCH CIRCUIT MALFUNCTION. AT 58K MILES, THE TRANSMISSION BROKE AT 70 MPH ON I77 NORTH OF CHARLESTON WVA. THE GM DEALERSHIP IN WVA FOUND THAT THE PUMP IN THE TRANSMISSION CAME APART, DAMAGING THE CLUTCH AND…

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AT 46K MILES, MY TRANSMISSION PANEL LIGHT STARTED GOING ON AND OFF. AT 53K MILES, A GM DEALER READ A P1887 TCC RELEASE SWITCH CIRCUIT MALFUNCTION. AT 58K MILES, THE TRANSMISSION BROKE AT 70 MPH ON I77 NORTH OF CHARLESTON WVA. THE GM DEALERSHIP IN WVA FOUND THAT THE PUMP IN THE TRANSMISSION CAME APART, DAMAGING THE CLUTCH AND FLYWHEEL ASSEMBLY, REPLACED THE TRANSMISSION, AND BILLED ME. I CALLED GM CUSTOMER SERVICE, THEY SAID I WAS OUT OF WARRANTY, TOUGH LUCK, NO OTHER PROBLEMS LIKE THIS HAVE EVER BEEN REPORTED. HOWEVER, I FOUND NUMEROUS IDENTICAL PROBLEMS IN THE NHTSA FILES (SEE NHTSA BULLETIN SB049140). I PRINTED A TSB (SERVICE BULLETIN) FROM A GM DEALER IN OHIO THAT SHOWS THAT THE TRANSMISSION PUMPS INSTALLED ON CAVALIERS BEFORE 6/96 HAVE HAD TRANSMISSION PUMP SEAL FAILURES THAT CAN LEAD TO THE TRANSMISSION BURNING UP EVEN THOUGH THE CAR DRIVES LIKE NORMAL. SINCE GM ADMITTED IN THE TSB THAT CARS PRODUCED BEFORE 6/96 (MINE WAS BUILT 4/96) HAD A PUMP PROBLEM, AND THERE IS NO RECALL ON THE CAVALIER TRANSMISSION, I BELIEVE I STILL SHOULD BE REIMBURSED BY GENERAL MOTORS FOR THE COST OF A REPLACEMENT TRANSMISSION ON MY CAR. THE COST FROM THE DEALER TO REPLACE THE TRANSMISSION WAS $2,062.70.

NHTSA ODI #726161

Mileage unknown · Jul 18, 2000
Power TrainUnknown Or OtherVisibility

CHECK ENGINE LIGHT WILL NOT TURN OFF AFTER FOUR TIMES IN SHOP, MISFIRING,SEVERAL KNOBS HAVE FALLEN OFF,PASSENGER WINDOW DOES NOT WORK,INTERIOR PROBLEMS. *AK

NHTSA ODI #725651

Mileage unknown · Feb 11, 2000
Electrical SystemEngine And Engine CoolingInterior Lighting

ENGINE HEAD GASKET/STRUTS/STARTER/TRANSMISSION/ DOME LIGHT/ PAINT/,MUFFLER/SEATS AND ABS BRAKES HAVE ALL GONE BADLY AT LEAST ONCE, AND SOME HAVE BEEN REPLACED TWICE AND ARE BAD AGAIN. DEALER WAS NOTIFIED SEVERAL TIMES, BUT REFUSED TO CHECK OR REPLACE. NO LONGER DOING BUSINESS WITH THEM DUE TO THE SERVICE. I HAVE BEEN HAVING T…

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ENGINE HEAD GASKET/STRUTS/STARTER/TRANSMISSION/ DOME LIGHT/ PAINT/,MUFFLER/SEATS AND ABS BRAKES HAVE ALL GONE BADLY AT LEAST ONCE, AND SOME HAVE BEEN REPLACED TWICE AND ARE BAD AGAIN. DEALER WAS NOTIFIED SEVERAL TIMES, BUT REFUSED TO CHECK OR REPLACE. NO LONGER DOING BUSINESS WITH THEM DUE TO THE SERVICE. I HAVE BEEN HAVING TO PAY FOR ALL OF THE SERVICES. *AK

NHTSA ODI #718613

Mileage unknown · Dec 1, 1999
Power Train

CAR REFUSED TO MOVE WHILE ENTERING TRAFFIC, ALL REG MAINT. PERFORMED, NO WARNING, BARELY AVOIDED BEING REAR ENDED. COMPANY NOT INTERESTED IN DANGER OR IN RESPONSIBILITY FOR DEFECTIVE PARTS. ENGINE WORKS, CAR WILL NOT GO INTO GEAR. *AK

NHTSA ODI #715500

Mileage unknown · Sep 23, 1999
Power Train

VEHICLE'STRANSMISSION FAILED WHILE DRIVING ON THE STREET AT APPROXIMATELY 25 MPH WITHOUT WARNING. HAD TO PUSH VEHICLE OFF THE ROAD TO AVOID A COLLISION, BELIEVED THIS CONDITION WAS DUE TO MANUFACTURER'S DEFECT SINCE VEHICLE HAD ONLY 54,000 MILES OF WEAR. CAN NHTSA HELP IN THIS MATTER. *AK

NHTSA ODI #848485

Mileage unknown · Sep 3, 1999
Power Train

I FOUND OUT THAT THIS CAR WAS PURCHASED ON JULY 31 1996, BUT NOT BY ME I CAN'T FOUND WHO OR WHOM PURCHASED THE CAR . I WOULD LIKE TO FIND IF THIS CAR WAS OWNED BY SOMEONE BEFORE ME BECAUSE THIS CREATE A PROBLEM WHERE IF SOMEONE ENTER THE DATE OF OWNSHIP AS 7/31 /96 WHO WAS THE ORIGINAL OWNER OF THIS CAR. THANK YOU FOR YOUR HEL…

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I FOUND OUT THAT THIS CAR WAS PURCHASED ON JULY 31 1996, BUT NOT BY ME I CAN'T FOUND WHO OR WHOM PURCHASED THE CAR . I WOULD LIKE TO FIND IF THIS CAR WAS OWNED BY SOMEONE BEFORE ME BECAUSE THIS CREATE A PROBLEM WHERE IF SOMEONE ENTER THE DATE OF OWNSHIP AS 7/31 /96 WHO WAS THE ORIGINAL OWNER OF THIS CAR. THANK YOU FOR YOUR HELP. SHIRLEY HURT

NHTSA ODI #710901

Mileage unknown · Aug 26, 1999
Engine And Engine CoolingPower TrainStructure

THE SUN GEAR AND CARRIER CRACKED AND BEARING EXPLODED CAUSING TRANSMISSION FAILURE. *YC

NHTSA ODI #548183

Official recalls

7

02V286000 · Steering:rack And Pinion

Nov 4, 2002

CERTAIN PASSENGER VEHICLES AND MINI VANS HAVE LOWER PINION BEARINGS IN THE POWER RACK AND PINION ASSEMBLY IN WHICH THE RETAINER TABS WERE NOT CRIMPED PROPERLY. THESE AND SOME OTHER RETAINERS USED IN VEHICLES ASSEMBLED BETWEEN JANUARY 1, 1996 AND OCTOBER 31, 1997, COULD FAIL AND PERMIT THE BALL BEARINGS TO ESCAPE.

Consequence & remedy

Consequence: IF THIS OCCURS, THE PINION SHAFT CAN BE FORCED UPWARD DURING LEFT TURNS AND BACK DOWN AS THE STEERING WHEEL IS MOVED BACK AND TO THE RIGHT. IF THE PINION SHAFT MOVES FURTHER, THE DRIVER WILL NEED TO EXERT MORE EFFORT TO TURN THE STEERING WHEEL, SIMILAR TO A VEHICLE WITHOUT POWER ASSISTED STEERING. IF THE PINION SHAFT MOVES EVEN FURTHER, THE DRIVER WILL REQUIRE MUCH HIGHER EFFORT TO TURN LEFT AND MAY NOT BE ABLE TO TURN THE WHEEL AS MUCH AS INTENDED. WITH THE MAXIMUM PINION SHAFT MOVEMENT, WHICH REQUIRES INTERNAL GEAR COMPONENT DAMAGE, THE DRIVER CAN ENCOUNTER HIGH RESISTANCE TO TURNING LEFT, FOLLOWED BY UNINTENDED POWER ASSIST TO THE RIGHT. IN ANY OF THESE CONDITIONS, A CRASH COULD OCCUR.

Remedy: DEALERS WILL INSTALL A NEW LOWER PINION BEARING UNLESS INSPECT OF THE EXISTING BEARING INDICATES THAT REPLACEMENT OF THE GEAR ASSEMBLY IS NECESSARY. OWNER NOTIFICATION BEGAN JANUARY 24, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020, PONTIAC AT 1-800-762-2737, OR OLDSMOBILE AT 1-800-442-6537.

02V070000 · Electrical System:ignition:switch

Mar 6, 2002

ON CERTAIN PASSENGER VEHICLES. IF THE ENGINE FAILS TO START AND THE DRIVER HOLDS THE KEY IN THE "START" POSITION FOR AN EXTENDED PERIOD, HIGH CURRENT FLOWS THROUGH THE IGNITION SWITCH, AND SOMETIMES PRODUCES ENOUGH HEAT TO MELT INTERNAL SWITCH PARTS.

Consequence & remedy

Consequence: IF THE SWITCH IS DAMAGED, A FIRE COULD OCCUR IN THE STEERING COLUMN, EVEN WITH THE ENGINE OFF AND THE KEY REMOVED.

Remedy: DEALERS WILL INSTALL A RELAY KIT IN THESE VEHICLES TO PREVENT HIGH CURRENT FROM FLOWING THROUGH THE IGNITION SWITCH. OWNER NOTIFICATION BEGAN MARCH 27, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020, PONTIAC AT 1-800-762-2737, BUICK AT 1-800-521-7300, OR OLDSMOBILE AT 1-800-442-6537.

98V319000 · Suspension:rear

Dec 15, 1998

VEHICLE DESCRIPTION: PASSENGER VEHICLES. ONE OF THE REAR SUSPENSION TRAILING ARM BOLTS CAN FATIGUE AND BREAK.

Consequence & remedy

Consequence: IF THIS WERE TO OCCUR WHILE THE VEHICLE WAS IN MOTION, A LOSS OF VEHICLE CONTROL CAN OCCUR, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE REAR SUSPENSION TRAILING ARM FASTENERS.

98V146000 · Air Bags

Jun 29, 1998

VEHICLE DESCRIPTION: PASSENGER VEHICLES. BECAUSE OF CERTAIN CALIBRATIONS IN THE AIR BAG'S SENSING AND DIAGNOSTIC MODULE, AN INADVERTENT AIR BAG DEPLOYMENT COULD OCCUR IN A LOW SPEED CRASH OR WHEN AN OBJECT STRIKES THE FLOOR PAN.

Consequence & remedy

Consequence: AIR BAGS DEPLOY WITH GREAT FORCE AND CAN SERIOUSLY INJURE UNRESTRAINED OCCUPANTS WHO ARE TOO CLOSE TO THEM.

Remedy: DEALERS WILL RECALIBRATE THE AIR BAG SENSING AND DIAGNOSTIC MODULE.

98V027000 · Interior Lighting

Feb 17, 1998

VEHICLE DESCRIPTION: PASSENGER VEHICLES. THESE VEHICLES WERE BUILT WITH THE POTENTIAL FOR THE INTERIOR LAMPS TO COME ON UNEXPECTEDLY WHILE THE VEHICLES ARE BEING DRIVEN. THIS DOES NOT MEET THE REQUIREMENTS OF FMVSS NO. 101, "CONTROLS AND DISPLAYS."

Consequence & remedy

Consequence: THE INTERIOR LAMPS COMING ON UNEXPECTEDLY COULD STARTLE A DRIVER CAUSING A MOMENTARY LOSS OF CONTROL INCREASING THE RISK OF A VEHICLE ACCIDENT.

Remedy: DEALERS WILL RUN A DIAGNOSTIC TEST ON THE LAMP CONTROL MODULE AND, IF NECESSARY, REPLACE IT.

96V250000 · Exterior Lighting:hazard Flashing Warning Lights

Dec 17, 1996

THE FRONT AND/OR REAR HAZARD WARNING LAMPS (FOUR-WAY FLASHERS) DO NOT FLASH WHEN THE HAZARD SWITCH IS ACTIVATED. THIS FAILS TO COMPLY WITH FMVSS NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."

Consequence & remedy

Consequence: IF THESE LAMPS WERE NOT FLASHING, OTHER VEHICLES WOULD NOT BE AWARE THAT THIS VEHICLE WAS STOPPED INCREASING THE RISK OF AN ACCIDENT.

Remedy: DEALERS OR VEHICLE OWNERS WILL INSPECT FOR PROPER FUNCTION OF THE HAZARD WARNING LAMPS. IF NECESSARY, DEALERS WILL REPLACE THE HAZARD LAMP SWITCH.

95V201000 · Vehicle Speed Control

Oct 23, 1995

THE ACCELERATOR CONTROL CABLE COULD HAVE BEEN KINKED DURING ASSEMBLY CAUSING HIGH ACCELERATOR PEDAL EFFORT, STICKING ACCELERATOR CONTROL CABLE, OR A BROKEN ACCELERATOR CONTROL CABLE.

Consequence & remedy

Consequence: IF THE ACCELERATOR CONTROL CABLE STICKS OR BREAKS, UNWANTED ACCELERATION AND/OR LOSS OF THROTTLE CONTROL CAN RESULT INCREASING THE RISK OF A VEHICLE ACCIDENT.

Remedy: DEALERS WILL REPLACE THE ACCELERATOR CONTROL CABLE ASSEMBLY.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

4

DP03007 · Unintended Vehicle Acceleration

Opened Oct 14, 2003 · Closed Jan 30, 2004

Status: closed (inferred from source dates) · Fuel System, Other:delivery

ON SEPTEMBER 23, 2003, THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) RECEIVED A LETTER DATED SEPTEMBER 8, 2003 FROM MR. DONALD FRIEDMAN, PETITIONING THE AGENCY TO OPEN A DEFECT INVESTIGATION INTO UNINTENDED ACCELERATION INVOLVING [MODEL YEAR] 1996 AND 1997 GENERAL MOTORS J-CARS.IN SUPPORT OF HIS PETITION, MR. FRIEDMAN CITED A REPORT HE RECEIVED FOR GM SHOWING IT HAD RECEIVED FAR MORE REPORTS OF ALLEGED UNINTENDED ACCELERATION FOR THESE MODELS THAN FOR OTHERS.AFTER ASSESSING THE DATA CLAIMED BY THE PETITIONER TO JUSTIFY HIS REQUEST, ODI FOUND NO INDICATION THAT DEFECT TREND RELATED TO THE PETITIONER'S ALLEGATIONS EXISTS AT THIS TIME.THEREFORE, THERE IS NO REASONABLE POSIBILITY THAT AN ORDER CONCERNING THE NOTIFICATION AND REMEDY OF A SAFETY-RELATED DEFECT WOULD BE ISSUED AS A RESULT OF GRANTING MR. FRIEDMAN'S PETITION.CONSEQUENTLY, IN VIEW OF THE NEED TO ALLOCATE AND PRIORITIZE NHTSA'S LIMITED RESOURCES TO BEST ACCOMPLISH THE AGENCY'S SAFETY MISSION, THE PETITION IS DENIED.FOR ADDITIONAL INFORMATION CONCERNING THIS ANALYSIS, PLEASE REFER TO THE ATTACHED FEDERAL REGISTER NOTICE.

PE02001 · Fire In Steering Column Area

Opened Jan 3, 2002 · Closed Mar 15, 2002

Status: closed (inferred from source dates) · Electrical System

No summary supplied.

EA98001 · Oversensitive Air Bag Deployments

Opened Jan 23, 1998 · Closed Jul 31, 1998

Status: closed (inferred from source dates) · Air Bags

There is no summary currently available

PE97041 · Inadvertent Air Bag Deployments

Opened Sep 9, 1997 · Closed Jan 23, 1998

Status: closed (inferred from source dates) · Air Bags

There is no summary currently available