Illustration2.4L ENGINE NEEDED TO BE REPLACED BECAUSE NONE OF THE INSTRUMENT PANEL GAUGES SHOW SIGNS OF TROUBLE. DEALER CONTACTED. FEEL FREE TO PROVIDE ANY FURTHER INFORMATION.*AK
1996 Chevrolet Cavalier
Owner reports · Recalls · Investigations
More warning signs than most Cavalier years
Owner complaints for the 1996 Chevrolet Cavalier are substantially higher than the model-year median of 140.
About this comparison →How this year compares
Owner complaints by model year
Compare all Cavalier years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
Limited mileage data: 56 of 503 reports include usable mileage. There isn’t enough coverage to show a useful chart.
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Engine And Engine Cooling. Review the 117 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Electrical System. Review the 100 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Air Bags. Review the 73 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
58 crash reports10 fire reports44 injury reports
Engine And Engine Cooling complaints
117 reportsWHILE DRIVING AT HIGHWAY SPEED OF 55-60 MPH VEHICLE STARTED TO RUN ROUGH AND CUT OFF. DEALER CONTACTED, AND INFORMED OF A BLOWN HEAD GASKET ON THE 2.4L ENGINE. FEEL FREE TO PROVIDE ANY FURTHER INFORMATION.*AK
VEHICLE IS OVERHEATING. WHILE DRIVING TO KEEP VEHICLE FROM OVERHEATING HAS TO TURN FAN ON FOR AIR CONDITIONING. DEALER CONTACTED. *AK
THERE IS A BURNING SMELL IN VEHICLE WHILE DRIVING. *AK
WHILE DRIVING VEHICLE STARTED TO OVERHEAT. CONSUMER HAD A MECHANIC LOOK AT VEHICLE. MECHANIC STATED THAT THERE WAS A LEAK IN FRONT END OF ENGINE. *AK *YH
06/99 BLOWN HEAD GASKET, TIMING CHAIN, MINOR VALVE DAMAGE, REPLACE WHOLE TOP PART OF ENGINE. 10/01 MOTOR MOUNTS REPLACED DUE TO MINOR OIL LEAK, ADVISED TO KEEP EYE ON LEAK, WILL FIX IF GETS WORSE. 01/02 OIL LEAK WORSE , REPLACED HEAD GASKET AND STARTER. 02/02 IGNITION WIRES SMOKING, REPLACED IGNITION WIRES, FRIED STARTER AND C…
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06/99 BLOWN HEAD GASKET, TIMING CHAIN, MINOR VALVE DAMAGE, REPLACE WHOLE TOP PART OF ENGINE. 10/01 MOTOR MOUNTS REPLACED DUE TO MINOR OIL LEAK, ADVISED TO KEEP EYE ON LEAK, WILL FIX IF GETS WORSE. 01/02 OIL LEAK WORSE , REPLACED HEAD GASKET AND STARTER. 02/02 IGNITION WIRES SMOKING, REPLACED IGNITION WIRES, FRIED STARTER AND CYLINOD. 03/02 (55243 MILES,) ENGINE PULLING IN AIR FROM BAD HEAD GASKET OR CRACKED ENGINE AND IS SPITTING OUT ANTIFREEZE FROM ENGINE. DEALERSHIP IS STILLING DETERMINING EXACT PROBLEM. CHEVROLET CUSTOMER SERVICE WILL NOT ACKNOWLEDGE HEAD GASKET PROBLEMS. NEED A MAJOR RECALL. *AK
WHILE DRIVING HEAD GASKET LEAKS OIL, ALSO LOW COOLANT LIGHT ILLUMINATES ON DASH. PLEASE PROVIDE ANY FURTHER INFORMATION.*AK
AFTER LISTENING TO A SQUEEK NOISE FROM TRUNK AREA PROCEED TO A CLUNKING NOISE, I TOOK VEHICLE IN FOR SERVICE. WAS ADVISED BY DEALER THAT REAR STRUT AND IT'S MOUNT HAD FAILED REQUIRING BOTH TO BE REPLACED AT A COST OF OVER $800. I FEEL THE FAILURE OF THIS ASSEMBLY TO BE A MANUFACTURERS DEFECT. MUFFLER FAILED PREMATURELY. WATER P…
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AFTER LISTENING TO A SQUEEK NOISE FROM TRUNK AREA PROCEED TO A CLUNKING NOISE, I TOOK VEHICLE IN FOR SERVICE. WAS ADVISED BY DEALER THAT REAR STRUT AND IT'S MOUNT HAD FAILED REQUIRING BOTH TO BE REPLACED AT A COST OF OVER $800. I FEEL THE FAILURE OF THIS ASSEMBLY TO BE A MANUFACTURERS DEFECT. MUFFLER FAILED PREMATURELY. WATER PUMP FAILED PREMATURLEY. STARTING TO THINK 1996 CAVALIER WAS NOT ENGINEERED VERY WELL.
CONSUMER STATES IT TOOK FOUR YEARS BEFORE ANYONE COULD DETERMINE WHAT WAS CAUSING VEHICLE TO LOSE ALL POWER CASUING CONSUMER NOT TO BE ABLE TO STOP, DRIVING SEVERAL FEET WITH THE ABS LIGHT ON, THE DEALER FINALLY DISCOVERED THAT THE A/C AND THE COMPRESSOR WERE PROGRAMMED BY THE MANUFACTURER TO BE ON AT ALL TIMES, ADVERSELY AFFECT…
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CONSUMER STATES IT TOOK FOUR YEARS BEFORE ANYONE COULD DETERMINE WHAT WAS CAUSING VEHICLE TO LOSE ALL POWER CASUING CONSUMER NOT TO BE ABLE TO STOP, DRIVING SEVERAL FEET WITH THE ABS LIGHT ON, THE DEALER FINALLY DISCOVERED THAT THE A/C AND THE COMPRESSOR WERE PROGRAMMED BY THE MANUFACTURER TO BE ON AT ALL TIMES, ADVERSELY AFFECTING THE COMPRESSOR, BRAKES, AND POWER, AND THE MECHANIC FOUND A WAY TO GET THE A/C AND COMPRESSOR TO STAY OFF, CAUSING THE PROBLEMS TO CEASE.JB
CONSUMER STATES WHILE DRIVING WAS UNABLE TO STOP, THERE WERE NO BRAKES, ALSO VEHICLE WOULD MAKE LOUD SOUNDS AND THEN STALL, CONSUMER WAS ALWAYS BEING TOLD BY DELAERSHIP THAT IT WAS A SENSOR AND THE FUEL FILTER WHICH WAS ALWAYS BEING REPLACED, BUT NEVER RESOLVED THE PROBLEM, HOWEVER IT WAS FINALLY DETERMINED BY A MANAGER AT THE C…
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CONSUMER STATES WHILE DRIVING WAS UNABLE TO STOP, THERE WERE NO BRAKES, ALSO VEHICLE WOULD MAKE LOUD SOUNDS AND THEN STALL, CONSUMER WAS ALWAYS BEING TOLD BY DELAERSHIP THAT IT WAS A SENSOR AND THE FUEL FILTER WHICH WAS ALWAYS BEING REPLACED, BUT NEVER RESOLVED THE PROBLEM, HOWEVER IT WAS FINALLY DETERMINED BY A MANAGER AT THE CHEVROLET SHOP THAT THE MANUFACTURER PROGRAMMED THE AIR CONDITIONER TO BE ON AT ALL TIMES, WHICH CAUSED THESE MALFUNCTIONS AS WELL AS BURNING OUT THE CARBURETOR, THE MANAGER FIXED THE DIAL SO THE A/C WOULD NOT BE ON, BUT STILL INFORMED CONSUMER THAT IT NEEDED TO BE PROPERLY REPROGRAMMED, CONSUMER HAS NOT EXPERIENCED THE FAILURES SINCE THE DIAL WAS READJUSTED, CONSUMER HAS OBTAINED LEGAL REPRESENATION AND FEELS SHE SHOULD NOT BE HELD FINANCIALLY RESPONSIBLE FOR SOMETHING THAT THE MANUFACUTER CREATED.*JB
Official recalls
702V286000 · Steering:rack And Pinion
Nov 4, 2002
CERTAIN PASSENGER VEHICLES AND MINI VANS HAVE LOWER PINION BEARINGS IN THE POWER RACK AND PINION ASSEMBLY IN WHICH THE RETAINER TABS WERE NOT CRIMPED PROPERLY. THESE AND SOME OTHER RETAINERS USED IN VEHICLES ASSEMBLED BETWEEN JANUARY 1, 1996 AND OCTOBER 31, 1997, COULD FAIL AND PERMIT THE BALL BEARINGS TO ESCAPE.
Consequence & remedy
Consequence: IF THIS OCCURS, THE PINION SHAFT CAN BE FORCED UPWARD DURING LEFT TURNS AND BACK DOWN AS THE STEERING WHEEL IS MOVED BACK AND TO THE RIGHT. IF THE PINION SHAFT MOVES FURTHER, THE DRIVER WILL NEED TO EXERT MORE EFFORT TO TURN THE STEERING WHEEL, SIMILAR TO A VEHICLE WITHOUT POWER ASSISTED STEERING. IF THE PINION SHAFT MOVES EVEN FURTHER, THE DRIVER WILL REQUIRE MUCH HIGHER EFFORT TO TURN LEFT AND MAY NOT BE ABLE TO TURN THE WHEEL AS MUCH AS INTENDED. WITH THE MAXIMUM PINION SHAFT MOVEMENT, WHICH REQUIRES INTERNAL GEAR COMPONENT DAMAGE, THE DRIVER CAN ENCOUNTER HIGH RESISTANCE TO TURNING LEFT, FOLLOWED BY UNINTENDED POWER ASSIST TO THE RIGHT. IN ANY OF THESE CONDITIONS, A CRASH COULD OCCUR.
Remedy: DEALERS WILL INSTALL A NEW LOWER PINION BEARING UNLESS INSPECT OF THE EXISTING BEARING INDICATES THAT REPLACEMENT OF THE GEAR ASSEMBLY IS NECESSARY. OWNER NOTIFICATION BEGAN JANUARY 24, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020, PONTIAC AT 1-800-762-2737, OR OLDSMOBILE AT 1-800-442-6537.
02V070000 · Electrical System:ignition:switch
Mar 6, 2002
ON CERTAIN PASSENGER VEHICLES. IF THE ENGINE FAILS TO START AND THE DRIVER HOLDS THE KEY IN THE "START" POSITION FOR AN EXTENDED PERIOD, HIGH CURRENT FLOWS THROUGH THE IGNITION SWITCH, AND SOMETIMES PRODUCES ENOUGH HEAT TO MELT INTERNAL SWITCH PARTS.
Consequence & remedy
Consequence: IF THE SWITCH IS DAMAGED, A FIRE COULD OCCUR IN THE STEERING COLUMN, EVEN WITH THE ENGINE OFF AND THE KEY REMOVED.
Remedy: DEALERS WILL INSTALL A RELAY KIT IN THESE VEHICLES TO PREVENT HIGH CURRENT FROM FLOWING THROUGH THE IGNITION SWITCH. OWNER NOTIFICATION BEGAN MARCH 27, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020, PONTIAC AT 1-800-762-2737, BUICK AT 1-800-521-7300, OR OLDSMOBILE AT 1-800-442-6537.
98V319000 · Suspension:rear
Dec 15, 1998
VEHICLE DESCRIPTION: PASSENGER VEHICLES. ONE OF THE REAR SUSPENSION TRAILING ARM BOLTS CAN FATIGUE AND BREAK.
Consequence & remedy
Consequence: IF THIS WERE TO OCCUR WHILE THE VEHICLE WAS IN MOTION, A LOSS OF VEHICLE CONTROL CAN OCCUR, INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL REPLACE THE REAR SUSPENSION TRAILING ARM FASTENERS.
98V146000 · Air Bags
Jun 29, 1998
VEHICLE DESCRIPTION: PASSENGER VEHICLES. BECAUSE OF CERTAIN CALIBRATIONS IN THE AIR BAG'S SENSING AND DIAGNOSTIC MODULE, AN INADVERTENT AIR BAG DEPLOYMENT COULD OCCUR IN A LOW SPEED CRASH OR WHEN AN OBJECT STRIKES THE FLOOR PAN.
Consequence & remedy
Consequence: AIR BAGS DEPLOY WITH GREAT FORCE AND CAN SERIOUSLY INJURE UNRESTRAINED OCCUPANTS WHO ARE TOO CLOSE TO THEM.
Remedy: DEALERS WILL RECALIBRATE THE AIR BAG SENSING AND DIAGNOSTIC MODULE.
98V027000 · Interior Lighting
Feb 17, 1998
VEHICLE DESCRIPTION: PASSENGER VEHICLES. THESE VEHICLES WERE BUILT WITH THE POTENTIAL FOR THE INTERIOR LAMPS TO COME ON UNEXPECTEDLY WHILE THE VEHICLES ARE BEING DRIVEN. THIS DOES NOT MEET THE REQUIREMENTS OF FMVSS NO. 101, "CONTROLS AND DISPLAYS."
Consequence & remedy
Consequence: THE INTERIOR LAMPS COMING ON UNEXPECTEDLY COULD STARTLE A DRIVER CAUSING A MOMENTARY LOSS OF CONTROL INCREASING THE RISK OF A VEHICLE ACCIDENT.
Remedy: DEALERS WILL RUN A DIAGNOSTIC TEST ON THE LAMP CONTROL MODULE AND, IF NECESSARY, REPLACE IT.
96V250000 · Exterior Lighting:hazard Flashing Warning Lights
Dec 17, 1996
THE FRONT AND/OR REAR HAZARD WARNING LAMPS (FOUR-WAY FLASHERS) DO NOT FLASH WHEN THE HAZARD SWITCH IS ACTIVATED. THIS FAILS TO COMPLY WITH FMVSS NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."
Consequence & remedy
Consequence: IF THESE LAMPS WERE NOT FLASHING, OTHER VEHICLES WOULD NOT BE AWARE THAT THIS VEHICLE WAS STOPPED INCREASING THE RISK OF AN ACCIDENT.
Remedy: DEALERS OR VEHICLE OWNERS WILL INSPECT FOR PROPER FUNCTION OF THE HAZARD WARNING LAMPS. IF NECESSARY, DEALERS WILL REPLACE THE HAZARD LAMP SWITCH.
95V201000 · Vehicle Speed Control
Oct 23, 1995
THE ACCELERATOR CONTROL CABLE COULD HAVE BEEN KINKED DURING ASSEMBLY CAUSING HIGH ACCELERATOR PEDAL EFFORT, STICKING ACCELERATOR CONTROL CABLE, OR A BROKEN ACCELERATOR CONTROL CABLE.
Consequence & remedy
Consequence: IF THE ACCELERATOR CONTROL CABLE STICKS OR BREAKS, UNWANTED ACCELERATION AND/OR LOSS OF THROTTLE CONTROL CAN RESULT INCREASING THE RISK OF A VEHICLE ACCIDENT.
Remedy: DEALERS WILL REPLACE THE ACCELERATOR CONTROL CABLE ASSEMBLY.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
4DP03007 · Unintended Vehicle Acceleration
Opened Oct 14, 2003 · Closed Jan 30, 2004
Status: closed (inferred from source dates) · Fuel System, Other:delivery
ON SEPTEMBER 23, 2003, THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) RECEIVED A LETTER DATED SEPTEMBER 8, 2003 FROM MR. DONALD FRIEDMAN, PETITIONING THE AGENCY TO OPEN A DEFECT INVESTIGATION INTO UNINTENDED ACCELERATION INVOLVING [MODEL YEAR] 1996 AND 1997 GENERAL MOTORS J-CARS.IN SUPPORT OF HIS PETITION, MR. FRIEDMAN CITED A REPORT HE RECEIVED FOR GM SHOWING IT HAD RECEIVED FAR MORE REPORTS OF ALLEGED UNINTENDED ACCELERATION FOR THESE MODELS THAN FOR OTHERS.AFTER ASSESSING THE DATA CLAIMED BY THE PETITIONER TO JUSTIFY HIS REQUEST, ODI FOUND NO INDICATION THAT DEFECT TREND RELATED TO THE PETITIONER'S ALLEGATIONS EXISTS AT THIS TIME.THEREFORE, THERE IS NO REASONABLE POSIBILITY THAT AN ORDER CONCERNING THE NOTIFICATION AND REMEDY OF A SAFETY-RELATED DEFECT WOULD BE ISSUED AS A RESULT OF GRANTING MR. FRIEDMAN'S PETITION.CONSEQUENTLY, IN VIEW OF THE NEED TO ALLOCATE AND PRIORITIZE NHTSA'S LIMITED RESOURCES TO BEST ACCOMPLISH THE AGENCY'S SAFETY MISSION, THE PETITION IS DENIED.FOR ADDITIONAL INFORMATION CONCERNING THIS ANALYSIS, PLEASE REFER TO THE ATTACHED FEDERAL REGISTER NOTICE.
PE02001 · Fire In Steering Column Area
Opened Jan 3, 2002 · Closed Mar 15, 2002
Status: closed (inferred from source dates) · Electrical System
No summary supplied.
EA98001 · Oversensitive Air Bag Deployments
Opened Jan 23, 1998 · Closed Jul 31, 1998
Status: closed (inferred from source dates) · Air Bags
There is no summary currently available
PE97041 · Inadvertent Air Bag Deployments
Opened Sep 9, 1997 · Closed Jan 23, 1998
Status: closed (inferred from source dates) · Air Bags
There is no summary currently available