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1996 Chevrolet Cavalier

Owner reports · Recalls · Investigations

More warning signs than most Cavalier years

Owner complaints for the 1996 Chevrolet Cavalier are substantially higher than the model-year median of 140.

About this comparison →

When problems were reported

Mileage at the reported incident

Limited mileage data: 56 of 503 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Engine And Engine Cooling. Review the 117 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 100 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Air Bags. Review the 73 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

58 crash reports10 fire reports44 injury reports

Engine And Engine Cooling complaints

117 reports
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Mileage unknown · Jun 24, 2003
Engine And Engine Cooling

THE ANTIFREEZE IS LEAKING ONTO THE HEAD GASKET AREA OF MY CAR. ANTIFREEZE HAS BEEN REFILLED EVERY WEEK DUE TO THIS PROBLEM. AFTER HAVING THE PROBLEM LOOKED AT BY A MECHANIC, I BECAME AWARE THAT THIS COULD LEAD TO THE HEAD GASKETS BEING BLOWN. *JB

NHTSA ODI #10023673

Mileage unknown · Apr 29, 2003
Engine And Engine Cooling

THE ENGINE STALLED WHILE DRIVING AT HIGHWAY SPEEDS. *NLM

NHTSA ODI #10017812

Mileage unknown · Mar 28, 2003
Engine And Engine Cooling

THE HEAD GASKET FAILED. *JB

NHTSA ODI #10014686

94,000 miles · Mar 11, 2003
Engine And Engine Cooling

OVER HEATING DUE TO HEAD GASKET/ THERMOSTAT PROBLEMS.*JB

NHTSA ODI #10010309

Mileage unknown · Nov 6, 2002
Engine And Engine Cooling

8/28/98 RECALL AIRBAGS--7/20/01 WATER PUMP REPLACED--9/5/01 STABILIZER LINK REPLACED--HORN WORKS SOMETIMES

NHTSA ODI #566368

Mileage unknown · Oct 12, 2002
Engine And Engine Cooling

ANOTHER CAVALIER WITH A FAILED HEAD GASKET THAT CHEVROLET REFUSES TO ACKNOWLEDGE. GOOD THING I PUT OFF BUYING THAT 2003. THE NEON IS LOOKING BETTER EVERY DAY. MR

NHTSA ODI #768361

Mileage unknown · Sep 27, 2002
Engine And Engine Cooling

WHILE DRIVING APPROXIMATELY 5MPH IN HEAVY TRAFFIC THE CAR ENGINE CUT OUT, WITH NOINDICATION OF ANY PROBLEM. THE MECHANIC FROM THE CHEVROLET DEALER WHERE THE CAR WAS REGULARLY SERVICE COULD FIND NO REASON WHY THE ENGINE HAD FAILED. THE DIAGNOSIS WAS: ENGINE PISTON CRACKED, NUMBER 1 SPARK PLUG CRACKED AND BURN, SPUN ROD IN LIFTE…

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WHILE DRIVING APPROXIMATELY 5MPH IN HEAVY TRAFFIC THE CAR ENGINE CUT OUT, WITH NOINDICATION OF ANY PROBLEM. THE MECHANIC FROM THE CHEVROLET DEALER WHERE THE CAR WAS REGULARLY SERVICE COULD FIND NO REASON WHY THE ENGINE HAD FAILED. THE DIAGNOSIS WAS: ENGINE PISTON CRACKED, NUMBER 1 SPARK PLUG CRACKED AND BURN, SPUN ROD IN LIFTERS CAUSING CAR NOT TO START, ENGINE NEEDS TO BE REPLACED. I WAS ALSO ADVISED THAT AN ENGINE REPLACEMENT WOULD BE APPROXIMATELY $4,500. AFTER CONSULTING WITH ANOTHER MECHANIC, I REPLACED THE ENGINE ELSEWHERE. THE MECHANIC THERE COULD NOT OFFER A EXPLAINATION OTHER THAN A DEFECT FOR THE ENGINE FAILURE. BOTH MECHANICS NOTED HOW WELL THE ENGINE LOOKED DESPITE THE FAILURE. REGULAR ENGINE MAINTENENCE HAD ALWAYS BEEN DONE IN A TIMELY MANNER, AND THE CAR HAD CLEARLY BEEN DRIVEN ABUSIVELY. TS

NHTSA ODI #767828

Mileage unknown · Sep 13, 2002
Engine And Engine Cooling

CONSUMER STATES THAT WHILE VEHICLE WAS PARKED IN GARAGAE ,THEIRS WAS SMOKE COMING FORM THE FRONT OF THE VEHICLE. VEHICLE WAS SERVICED , MAYBE SMOKE CAME FOR ANTI LOCK BRAKES OR ENGINE. CAUSE STILL UNKNWOWN.

NHTSA ODI #8018618

Mileage unknown · Jul 16, 2002
Engine And Engine Cooling

THIS WAS VERY EXPENSIVE TO FIX AND THE DEALER THOUGHT I SHOULD OF EXPECTED IT. NO SAFETY DEFECT MENTIONED. *AK

NHTSA ODI #764328

Mileage unknown · Jun 30, 2002
Electrical SystemEngine And Engine Cooling

VEHICLE WILL CRANK BUT NOT START, DEALER FOUND BAD STARTER AND REPLACED. CONSUMER IS REQUESTING FULL REIMBURSEMENT FROM MANUFACTURER. *TT THERE WAS A RECALL FOR THE IGNITION SWITCH. UPDATED*JB

NHTSA ODI #566396

Official recalls

7

02V286000 · Steering:rack And Pinion

Nov 4, 2002

CERTAIN PASSENGER VEHICLES AND MINI VANS HAVE LOWER PINION BEARINGS IN THE POWER RACK AND PINION ASSEMBLY IN WHICH THE RETAINER TABS WERE NOT CRIMPED PROPERLY. THESE AND SOME OTHER RETAINERS USED IN VEHICLES ASSEMBLED BETWEEN JANUARY 1, 1996 AND OCTOBER 31, 1997, COULD FAIL AND PERMIT THE BALL BEARINGS TO ESCAPE.

Consequence & remedy

Consequence: IF THIS OCCURS, THE PINION SHAFT CAN BE FORCED UPWARD DURING LEFT TURNS AND BACK DOWN AS THE STEERING WHEEL IS MOVED BACK AND TO THE RIGHT. IF THE PINION SHAFT MOVES FURTHER, THE DRIVER WILL NEED TO EXERT MORE EFFORT TO TURN THE STEERING WHEEL, SIMILAR TO A VEHICLE WITHOUT POWER ASSISTED STEERING. IF THE PINION SHAFT MOVES EVEN FURTHER, THE DRIVER WILL REQUIRE MUCH HIGHER EFFORT TO TURN LEFT AND MAY NOT BE ABLE TO TURN THE WHEEL AS MUCH AS INTENDED. WITH THE MAXIMUM PINION SHAFT MOVEMENT, WHICH REQUIRES INTERNAL GEAR COMPONENT DAMAGE, THE DRIVER CAN ENCOUNTER HIGH RESISTANCE TO TURNING LEFT, FOLLOWED BY UNINTENDED POWER ASSIST TO THE RIGHT. IN ANY OF THESE CONDITIONS, A CRASH COULD OCCUR.

Remedy: DEALERS WILL INSTALL A NEW LOWER PINION BEARING UNLESS INSPECT OF THE EXISTING BEARING INDICATES THAT REPLACEMENT OF THE GEAR ASSEMBLY IS NECESSARY. OWNER NOTIFICATION BEGAN JANUARY 24, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020, PONTIAC AT 1-800-762-2737, OR OLDSMOBILE AT 1-800-442-6537.

02V070000 · Electrical System:ignition:switch

Mar 6, 2002

ON CERTAIN PASSENGER VEHICLES. IF THE ENGINE FAILS TO START AND THE DRIVER HOLDS THE KEY IN THE "START" POSITION FOR AN EXTENDED PERIOD, HIGH CURRENT FLOWS THROUGH THE IGNITION SWITCH, AND SOMETIMES PRODUCES ENOUGH HEAT TO MELT INTERNAL SWITCH PARTS.

Consequence & remedy

Consequence: IF THE SWITCH IS DAMAGED, A FIRE COULD OCCUR IN THE STEERING COLUMN, EVEN WITH THE ENGINE OFF AND THE KEY REMOVED.

Remedy: DEALERS WILL INSTALL A RELAY KIT IN THESE VEHICLES TO PREVENT HIGH CURRENT FROM FLOWING THROUGH THE IGNITION SWITCH. OWNER NOTIFICATION BEGAN MARCH 27, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020, PONTIAC AT 1-800-762-2737, BUICK AT 1-800-521-7300, OR OLDSMOBILE AT 1-800-442-6537.

98V319000 · Suspension:rear

Dec 15, 1998

VEHICLE DESCRIPTION: PASSENGER VEHICLES. ONE OF THE REAR SUSPENSION TRAILING ARM BOLTS CAN FATIGUE AND BREAK.

Consequence & remedy

Consequence: IF THIS WERE TO OCCUR WHILE THE VEHICLE WAS IN MOTION, A LOSS OF VEHICLE CONTROL CAN OCCUR, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE REAR SUSPENSION TRAILING ARM FASTENERS.

98V146000 · Air Bags

Jun 29, 1998

VEHICLE DESCRIPTION: PASSENGER VEHICLES. BECAUSE OF CERTAIN CALIBRATIONS IN THE AIR BAG'S SENSING AND DIAGNOSTIC MODULE, AN INADVERTENT AIR BAG DEPLOYMENT COULD OCCUR IN A LOW SPEED CRASH OR WHEN AN OBJECT STRIKES THE FLOOR PAN.

Consequence & remedy

Consequence: AIR BAGS DEPLOY WITH GREAT FORCE AND CAN SERIOUSLY INJURE UNRESTRAINED OCCUPANTS WHO ARE TOO CLOSE TO THEM.

Remedy: DEALERS WILL RECALIBRATE THE AIR BAG SENSING AND DIAGNOSTIC MODULE.

98V027000 · Interior Lighting

Feb 17, 1998

VEHICLE DESCRIPTION: PASSENGER VEHICLES. THESE VEHICLES WERE BUILT WITH THE POTENTIAL FOR THE INTERIOR LAMPS TO COME ON UNEXPECTEDLY WHILE THE VEHICLES ARE BEING DRIVEN. THIS DOES NOT MEET THE REQUIREMENTS OF FMVSS NO. 101, "CONTROLS AND DISPLAYS."

Consequence & remedy

Consequence: THE INTERIOR LAMPS COMING ON UNEXPECTEDLY COULD STARTLE A DRIVER CAUSING A MOMENTARY LOSS OF CONTROL INCREASING THE RISK OF A VEHICLE ACCIDENT.

Remedy: DEALERS WILL RUN A DIAGNOSTIC TEST ON THE LAMP CONTROL MODULE AND, IF NECESSARY, REPLACE IT.

96V250000 · Exterior Lighting:hazard Flashing Warning Lights

Dec 17, 1996

THE FRONT AND/OR REAR HAZARD WARNING LAMPS (FOUR-WAY FLASHERS) DO NOT FLASH WHEN THE HAZARD SWITCH IS ACTIVATED. THIS FAILS TO COMPLY WITH FMVSS NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."

Consequence & remedy

Consequence: IF THESE LAMPS WERE NOT FLASHING, OTHER VEHICLES WOULD NOT BE AWARE THAT THIS VEHICLE WAS STOPPED INCREASING THE RISK OF AN ACCIDENT.

Remedy: DEALERS OR VEHICLE OWNERS WILL INSPECT FOR PROPER FUNCTION OF THE HAZARD WARNING LAMPS. IF NECESSARY, DEALERS WILL REPLACE THE HAZARD LAMP SWITCH.

95V201000 · Vehicle Speed Control

Oct 23, 1995

THE ACCELERATOR CONTROL CABLE COULD HAVE BEEN KINKED DURING ASSEMBLY CAUSING HIGH ACCELERATOR PEDAL EFFORT, STICKING ACCELERATOR CONTROL CABLE, OR A BROKEN ACCELERATOR CONTROL CABLE.

Consequence & remedy

Consequence: IF THE ACCELERATOR CONTROL CABLE STICKS OR BREAKS, UNWANTED ACCELERATION AND/OR LOSS OF THROTTLE CONTROL CAN RESULT INCREASING THE RISK OF A VEHICLE ACCIDENT.

Remedy: DEALERS WILL REPLACE THE ACCELERATOR CONTROL CABLE ASSEMBLY.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

4

DP03007 · Unintended Vehicle Acceleration

Opened Oct 14, 2003 · Closed Jan 30, 2004

Status: closed (inferred from source dates) · Fuel System, Other:delivery

ON SEPTEMBER 23, 2003, THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) RECEIVED A LETTER DATED SEPTEMBER 8, 2003 FROM MR. DONALD FRIEDMAN, PETITIONING THE AGENCY TO OPEN A DEFECT INVESTIGATION INTO UNINTENDED ACCELERATION INVOLVING [MODEL YEAR] 1996 AND 1997 GENERAL MOTORS J-CARS.IN SUPPORT OF HIS PETITION, MR. FRIEDMAN CITED A REPORT HE RECEIVED FOR GM SHOWING IT HAD RECEIVED FAR MORE REPORTS OF ALLEGED UNINTENDED ACCELERATION FOR THESE MODELS THAN FOR OTHERS.AFTER ASSESSING THE DATA CLAIMED BY THE PETITIONER TO JUSTIFY HIS REQUEST, ODI FOUND NO INDICATION THAT DEFECT TREND RELATED TO THE PETITIONER'S ALLEGATIONS EXISTS AT THIS TIME.THEREFORE, THERE IS NO REASONABLE POSIBILITY THAT AN ORDER CONCERNING THE NOTIFICATION AND REMEDY OF A SAFETY-RELATED DEFECT WOULD BE ISSUED AS A RESULT OF GRANTING MR. FRIEDMAN'S PETITION.CONSEQUENTLY, IN VIEW OF THE NEED TO ALLOCATE AND PRIORITIZE NHTSA'S LIMITED RESOURCES TO BEST ACCOMPLISH THE AGENCY'S SAFETY MISSION, THE PETITION IS DENIED.FOR ADDITIONAL INFORMATION CONCERNING THIS ANALYSIS, PLEASE REFER TO THE ATTACHED FEDERAL REGISTER NOTICE.

PE02001 · Fire In Steering Column Area

Opened Jan 3, 2002 · Closed Mar 15, 2002

Status: closed (inferred from source dates) · Electrical System

No summary supplied.

EA98001 · Oversensitive Air Bag Deployments

Opened Jan 23, 1998 · Closed Jul 31, 1998

Status: closed (inferred from source dates) · Air Bags

There is no summary currently available

PE97041 · Inadvertent Air Bag Deployments

Opened Sep 9, 1997 · Closed Jan 23, 1998

Status: closed (inferred from source dates) · Air Bags

There is no summary currently available