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2004 Chevrolet Aveo

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2004 Chevrolet Aveo do not stand out strongly from the model-year median of 169.

About this comparison →

When problems were reported

Mileage at the reported incident

160 reports with mileage · 46 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Engine And Engine Cooling. Review the 62 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 37 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Air Bags. Review the 23 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

23 crash reports9 fire reports17 injury reports

What owners actually said

206 reports
53,963 miles · Aug 19, 2008
Engine And Engine Cooling

MY 2004 CHEVY AVEO BROKE DOWN IN THE MIDDLE OF AN INTERSECTION AT 47,652 MILES. THE CAR WOULDN'T START AND COULDN'T BE MOVED WHILE MY DAUGHTER AND GRANDSON WERE STRANDED IN TRAFFIC. THE PROBLEM TURNED OUT TO BE THE TIMING BELT WHICH SHOULD HAVE LASTED 2X THE MILEAGE. THEN ENGINE RATTLED AFTER THAT REPAIR. ON 17AUG08 MY CAR S…

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MY 2004 CHEVY AVEO BROKE DOWN IN THE MIDDLE OF AN INTERSECTION AT 47,652 MILES. THE CAR WOULDN'T START AND COULDN'T BE MOVED WHILE MY DAUGHTER AND GRANDSON WERE STRANDED IN TRAFFIC. THE PROBLEM TURNED OUT TO BE THE TIMING BELT WHICH SHOULD HAVE LASTED 2X THE MILEAGE. THEN ENGINE RATTLED AFTER THAT REPAIR. ON 17AUG08 MY CAR STARTED SMOKING FROM UNDER THE HOOD. WHEN I OPENED THE HOOD, ANTIFREEZE COVERED EVERYTHING. I TOOK IT TO THE DEALER WHO TOLD ME THE BELT TENSIONER WAS BAD CAUSING THE RATTLE AND THE THERMOSTAT HOUSING CRACKED CAUSING THE ANTIFREEZE TO SPEW UPWARD AND CASCADE OVER THE TOP OF THE ENTIRE ENGINE. *TR

NHTSA ODI #10238938

68,000 miles · Jul 27, 2008
Electrical System

ONE DAY, I WAS IN A CUSTOMER MEETING AND MY FACTORY INSTALLED CAR ALARM JUST STARTED GOING OFF. NOTHING AROUND IT, NO WIND,ETC. NOW IT HAS GOTTEN TO A POINT WHERE I CAN NOT USE THE ALARM AND THE DRL AND DASHBOARD CLOCK ARE CONSTANTLY GOING ON AND OFF. I HAVE READ MANY SIMILAR COMPLAINTS ON AUTOFORUMS.COM REGARDING LOTS OF …

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ONE DAY, I WAS IN A CUSTOMER MEETING AND MY FACTORY INSTALLED CAR ALARM JUST STARTED GOING OFF. NOTHING AROUND IT, NO WIND,ETC. NOW IT HAS GOTTEN TO A POINT WHERE I CAN NOT USE THE ALARM AND THE DRL AND DASHBOARD CLOCK ARE CONSTANTLY GOING ON AND OFF. I HAVE READ MANY SIMILAR COMPLAINTS ON AUTOFORUMS.COM REGARDING LOTS OF ELECTRICAL ISSUES ON THE CHEVY 2004 AVEO LS. *TR

NHTSA ODI #10235923

Mileage unknown · Jun 12, 2008
Seat BeltsCrashInjury

TL*THE CONTACT OWNS A 2004 CHEVROLET AVEO. THE FRONT PASSENGER SIDE SEAT BELT WAS TWISTED FROM THE BASE OF THE SEAT BELT. THE CONTACT WAS UNABLE TO UNWIND THE SEAT BELT BECAUSE IT WAS INSTALLED INCORRECTLY. THE CONTACT IS ABLE TO USE THE SEAT BELT, BUT IT MAY FAIL IN THE EVENT OF A CRASH. THE VEHICLE HAS NOT BEEN DIAGNOSED B…

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TL*THE CONTACT OWNS A 2004 CHEVROLET AVEO. THE FRONT PASSENGER SIDE SEAT BELT WAS TWISTED FROM THE BASE OF THE SEAT BELT. THE CONTACT WAS UNABLE TO UNWIND THE SEAT BELT BECAUSE IT WAS INSTALLED INCORRECTLY. THE CONTACT IS ABLE TO USE THE SEAT BELT, BUT IT MAY FAIL IN THE EVENT OF A CRASH. THE VEHICLE HAS NOT BEEN DIAGNOSED BY THE DEALER. THE CURRENT MILEAGE WAS 83,182 AND FAILURE MILEAGE WAS 28,567. UPDATED 07/08/08. *BF THE CONSUMER WAS REAR ENDED AND THE SEAT BELT DIDN'T PERFORM AS DESIGNED UNTIL AFTER THE IMPACT. THE PASSENGER WAS INJURED. UPDATED

NHTSA ODI #10230821

Mileage unknown · Jun 9, 2008
Latches/locks/linkagesStructure

THERE ARE NO EVENTS LEADING UP TO THIS PROBLEM. THE LOCK ON THE DRIVER'S SIDE DOOR HAS FALLEN INTO THE DOOR. THIS MAKES THE DOOR IMPOSSIBLE TO LOCK OR UNLOCK FROM THE OUTSIDE. WHEN THE WINDOW IS ROLLED DOWN THE LOCK ALSO LOCKS. THE PROBLEM HAS NOT YET BEEN SOLVED. *TR

NHTSA ODI #10230333

30,000 miles · Jun 5, 2008
Seat Belts

TL*THE CONTACT OWNS A 2004 CHEVROLET AVEO. THE CONTACT STATED THAT THE REAR PASSENGER SEAT BELTS WERE LOCKED IN POSITION, AND REMAINED LOCKED AT ALL TIMES. THE MANUFACTURER STATED THAT THEY WOULD NOT REPAIR THE SEAT BELTS BECAUSE HIS VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER 04V407000 (SEAT BELTS:REAR). THE FAILURE MIL…

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TL*THE CONTACT OWNS A 2004 CHEVROLET AVEO. THE CONTACT STATED THAT THE REAR PASSENGER SEAT BELTS WERE LOCKED IN POSITION, AND REMAINED LOCKED AT ALL TIMES. THE MANUFACTURER STATED THAT THEY WOULD NOT REPAIR THE SEAT BELTS BECAUSE HIS VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER 04V407000 (SEAT BELTS:REAR). THE FAILURE MILEAGE WAS 30,000.

NHTSA ODI #10230071

Mileage unknown · May 22, 2008
Engine And Engine Cooling

2004 CHEVROLET AVEO BROKEN TIMING BELT. CONSUMER STATES THAT DEALER STATED THAT THE PROBLEM WAS UNDER WARRANTY AND REPLACED THE VALVES BECAUSE THEY WERE BENT. CONSUMER WOULD LIKE TO KNOW WHY THE TIMING BELT WAS NOT REPLACED. *KB THE CONSUMER STATED A TSB HAD BEEN ISSUED FOR THE TIMING BELT PROBLEM.

NHTSA ODI #10228513

102,000 miles · May 1, 2008
Engine And Engine Cooling

2004 CHEVY AVEO TIMING BELT FAILURE AT 47,000 MILES, AND AT 102,000 MILES APPROX. 53,000 MILES AFTER THE PREVIOUS FAILURE. BOTH FAILURES HAVE CAUSED SEVERE ENGINE DAMAGE. I HAVE BEEN ADVISED THAT THE MOST RECENT FAILURE COULD RESULT IN AN ENTIRE ENGINE REPLACEMENT. *TR

NHTSA ODI #10226432

Mileage unknown · Apr 2, 2008
Air BagsElectrical SystemService Brakes, Hydraulic

AIR BAG INDICATOR LIGHT CAME ON IN MID JANUARY 2008 AND HAS REMAINED ON. THE CAR JUST WENT OUT OF WARRANTY IN AUG 2007. SINCE I HAVE BEEN DEPLOYED FOR 15 MONTHS, I WAS NOT ABLE TO DISCOVER THIS PROBLEM WHILE IT WAS STILL UNDER STANDARD WARRANTY. AFTER CONTACTING CHEVROLET ABOUT SEVERAL ISSUES WITH THE BRAKES AND AIR BAG LIGHT…

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AIR BAG INDICATOR LIGHT CAME ON IN MID JANUARY 2008 AND HAS REMAINED ON. THE CAR JUST WENT OUT OF WARRANTY IN AUG 2007. SINCE I HAVE BEEN DEPLOYED FOR 15 MONTHS, I WAS NOT ABLE TO DISCOVER THIS PROBLEM WHILE IT WAS STILL UNDER STANDARD WARRANTY. AFTER CONTACTING CHEVROLET ABOUT SEVERAL ISSUES WITH THE BRAKES AND AIR BAG LIGHT, THEY INSTRUCTED ME TO GET IT DIAGNOSED. THE DIAGNOSIS REVEALED AN ECW FAILURE BUT NOTHING COULD BE FOUND WRONG WITH THE BRAKES. RECOMMENDATION FROM CHEVROLET SERVCO IS TO HAVE ECW FIXED. AFTER THE OCCURRENCE WITH THE BRAKES, MY HUSBAND BEGAN DRIVING THE VEHICLE. *TR

NHTSA ODI #10223205

45,000 miles · Jan 13, 2008
Service Brakes, Hydraulic

REAR BRAKES LOCKED ON APPLICATION, LUCKILY RIGHT IN MY DRIVEWAY. RELEASED BY ROCKING BACK AND FORTH, ONLY TO LOCK AGAIN....PULLED DRUMS MYSELF TO FIND ALL FOUR LININGS DELAMINATED FROM SHOES! PHONED GM CANADA AND GOT ABSOLUTELY NOWHERE UNTIL I MENTIONED THE FACT THAT I CAREFULLY TOOK PICTURES AND IT WAS LUCKY THAT NO ONE WAS KIL…

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REAR BRAKES LOCKED ON APPLICATION, LUCKILY RIGHT IN MY DRIVEWAY. RELEASED BY ROCKING BACK AND FORTH, ONLY TO LOCK AGAIN....PULLED DRUMS MYSELF TO FIND ALL FOUR LININGS DELAMINATED FROM SHOES! PHONED GM CANADA AND GOT ABSOLUTELY NOWHERE UNTIL I MENTIONED THE FACT THAT I CAREFULLY TOOK PICTURES AND IT WAS LUCKY THAT NO ONE WAS KILLED! HAVING A SUDDEN CHANGE OF HEART, THEY PHONED MY DEALERSHIP AND ARRANGED FOR A FREE SET OF SHOES, WHICH I INSTALLED, SINCE I LIVE THREE HOURS FROM A DEALERSHIP. I'M SATISFIED WITH THE PROCESS, EXCEPT FOR THE FACT THAT THIS COULD CONCEIVABLY HAPPEN TO ANY AVEO AT ANY TIME! MINE HAD 70000 KMS. (45,000 MILES) ON IT AT THE TIME, 85% LININGS! HAVE YOURS CHECKED!! NO DUST IN THE DRUMS, EITHER. SCARY!! *TR

NHTSA ODI #10214621

Mileage unknown · Dec 29, 2007
Electrical SystemExterior LightingFuel System, Gasoline

FIRST THING THAT WENT WRONG WITH THE CAR IS THE CLOCK FOR NO REASON AT ALL IT CHANGES TO 12:00 IT DOES IT WHEN THE CAR IS ON AND RUNNING IT ALSO DOES IT WHEN YOU FIRST TURN THE CAR ON. THIS HAS BEEN REPLACED ONCE AND HAS FAILED A SECOND TIME AGAIN. SECOND IS MY GEAR SHIFTER I HAVE AN AUTOMATIC AND IT STICKS IN PARK ALL THE TIM…

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FIRST THING THAT WENT WRONG WITH THE CAR IS THE CLOCK FOR NO REASON AT ALL IT CHANGES TO 12:00 IT DOES IT WHEN THE CAR IS ON AND RUNNING IT ALSO DOES IT WHEN YOU FIRST TURN THE CAR ON. THIS HAS BEEN REPLACED ONCE AND HAS FAILED A SECOND TIME AGAIN. SECOND IS MY GEAR SHIFTER I HAVE AN AUTOMATIC AND IT STICKS IN PARK ALL THE TIME AND ALL YEAR LONG THE FIRST TIME IT HAPPENED I WAS SITTING AT A GAS PUMP AND I WAS COMPLETELY STUCK AND IT WOULDN'T MOVE SO I HAD THE CAR TOWED TO MY DEALER AND THEY FIXED IT BUT IT STUCK 10 + MORE TIMES SINCE 5 TIMES I TOOK IT TO THE DEALER AND 3 TIMES IT WAS REPAIRED. I BOUGHT MY CAR IN 2004 AND TOO THIS DAY IT STILL STICKS I ACTUALLY HAVE PARTS BEING ORDERED AGAIN TO GET IT FIXED. THIRD IS MY KEY AND ALARM I CAN'T USE MY SECURITY ALARM ON MY CAR BECAUSE WHEN ITS SET ON IT GOES OFF ABOUT EVERY HALF HOUR FOR NO REASON. FOURTH IS MY HEAD LIGHTS AND BRAKE LIGHTS. I WAS TRAVELING IN A BIG CITY BUFFALO WHEN ALL THREE OF MY BRAKE LIGHTS STOPPED WORKING I WENT TO AN AUTO SHOP TO GET THEM REPLACED AND THEY REPLACED THEM RIGHT THERE AND THE NEW ONES WOULDN'T EVEN WORK. MY HEADLIGHTS GO OFF WHEN EVER AND TURN BACK ON AFTER AWHILE. EVEN WHEN I'M DRIVING DOWN THE STREET BUT THE DEALER CLAIMS THEY CAN'T FIND ANYTHING WRONG WITH THAT PART. FIFTH IS MY BALL JOINT WAS DEFECTED AND I WENT THREW 4 PAIRS OF TIRES WITHIN 2 YEARS BEFORE MY DEALER REALIZED WHAT THAT PROBLEM WAS. SIXTH BOTH THE REAR STRUT HOLDING MOUNTS JUST FELL OFF CAR AND MY STRUTS WENT THREW MY BACK BOTTOM TRUNK. THE DEALER SAID HE NEVER SEEM ANYTHING LIKE IT. THE RIGHT SIDE WENT FIRST AND THAT WAS FIXED THEN ABOUT A WEEK LATER THE LEFT SIDE WENT I REPLACED EVERYTHING BRAND NEW AND IT HAPPENED AGAIN A THIRD TIME THE LEFT STRUT AND HOLDING MOUNT FAILED. I ACTUALLY HAVE PARTS ORDERED FOR THAT AS WELL RIGHT NOW. A SMALLER COMPLAINT IS THE CIG. LIGHTER OUTLET DOESN'T WORK, AND THAT'S BEING REPLACED FOR THE SECOND TIME. *TR

NHTSA ODI #10213142

Official recalls

2

14V261000 · Exterior Lighting:headlights

May 19, 2014

General Motors is recalling certain model year 2004-2008 Chevrolet Aveo vehicles equipped with daytime running lights (DRL). In the affected vehicles, there may be heat generated within the DRL module located in the center console in the instrument panel, which could melt the DRL module.

Consequence & remedy

Consequence: If the DRL module melts due to the heat generation, it could cause a vehicle fire.

Remedy: GM will notify owners, and dealers will install a revised DRL module, inspect the wiring connector for heat damage, and clean the DRL circuit grounds. Owners were sent interim notices on August 14, 2014. The recall began on February 6, 2015. Owners may contact General Motors customer service at 1-800-222-1020 (Chevrolet). General Motors recall number for this campaign is 14236.

04V407000 · Seat Belts:rear/other

Aug 17, 2004

ON CERTAIN PASSENGER VEHICLES, THE REAR SAFETY BELT CAN BECOME TWISTED.

Consequence & remedy

Consequence: IF THIS OCCURS THE SAFETY BELT RETRACTOR MAY LOCK IN POSITION SO THAT THE BELT CANNOT BE USED. IN THE EVENT OF A VEHICLE CRASH, PERSONAL INJURY TO THE SEAT OCCUPANT COULD OCCUR.

Remedy: DEALERS WILL INSTALL A SAFETY BELT WEBBING GUIDE TO PREVENT THE BELT FROM TWISTING. THE RECALL BEGAN ON OCTOBER 15, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438. VEHICLE OWNERS LOCATED IN GUAM SHOULD CONTACT GM CUSTOMER ASSISTANCE AT 1-671-648-8453.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

EA08005 · Stuck Throttle Valve

Opened Feb 14, 2008 · Closed Oct 14, 2008

Status: closed (inferred from source dates) · Engine And Engine Cooling:exhaust System:emission Control:crankcase (pcv); Vehicle Speed Control

TO DATE, THE OFFICE OF DEFECTS INVESTIGATION (ODI) IS AWARE OF 29 NON-DUPLICATIVE COMPLAINTS/FIELD REPORTS AND 52 WARRANTY CLAIMS RELATED TO THE ALLEGED DEFECT AFFECTING 69 UNIQUE SUBJECT VEHICLES.BECAUSE THE ALLEGED DEFECT CONDITION IS MOST LIKELY TO OCCUR DURING WINTER MONTHS WHEN AMBIENT TEMPERATURES ARE BELOW FREEZING, ODI UPGRADED THIS INVESTIGATION TO AN ENGINEERING ANALYSIS ON FEBRUARY 14, 2008 SO THAT IT COULD CONTINUE TO MONITOR THE FIELD EXPERIENCE DURING THE 2007/2008 WINTER SEASON.BY LETTER DATED MAY 22, 2008, GENERAL MOTORS CORP. (GM) SUPPLEMENTED ITS PREVIOUS INFORMATION REQUEST RESPONSE WITH FIELD DATA RECEIVED BY GM THROUGH MAY 1, 2008.ACCORDING TO GM, WHEN MOISTURE FREEZES IN THE POSITIVE CRANKCASE VENTILATION (PCV) SYSTEM AND/OR THE ENGINE AIR INTAKE TRACT IT IS MOST OFTEN OBSERVED AS A HARD TO START/NO START CONDITION, THROTTLE STUCK CLOSED, ROUGH RUNNING ENGINE, STALLING AT IDLE, OR OIL LEAKAGE.OF THE 29 COMPLAINTS RELATED TO STUCK THROTTLE, ODI IDENTIFIED 5 REPORTS THAT ALLEGE UNWANTED ACCELERATION, 13 REPORTS DESCRIBE AN APPARENT HIGH-IDLE CONDITION AT START UP OR WHEN SLOWING THE VEHICLE TO A STOP WITHOUT ANY ALLEGATION OF UNWANTED ACCELERATION OR DIMINISHED BRAKING PERFORMANCE, AND THE REMAINING 11 REPORTS DESCRIBE AMBIGUOUS ALLEGATIONS OF STUCK THROTTLE WITHOUT REGARD TO SEVERITY OR CONSEQUENCE.ODI ANALYSIS OF FIELD INCIDENT DATA SHOWS THAT THE COMPLAINT AND WARRANTY TRENDS APPEAR TO BE IN DECLINE, WITH ONLY 1 ADDITIONAL COMPLAINT AND 6 WARRANTY CLAIMS RELATED TO THE ALLEGED DEFECT RECEIVED BY GM SINCE APRIL 2007. A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION HAS BEEN CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Additional source detail variants (2)

Engine And Engine Cooling:exhaust System:emission Control:crankcase (pcv)

TO DATE, THE OFFICE OF DEFECTS INVESTIGATION (ODI) IS AWARE OF 29 NON-DUPLICATIVE COMPLAINTS/FIELD REPORTS AND 52 WARRANTY CLAIMS RELATED TO THE ALLEGED DEFECT AFFECTING 69 UNIQUE SUBJECT VEHICLES.BECAUSE THE ALLEGED DEFECT CONDITION IS MOST LIKELY TO OCCUR DURING WINTER MONTHS WHEN AMBIENT TEMPERATURES ARE BELOW FREEZING, ODI UPGRADED THIS INVESTIGATION TO AN ENGINEERING ANALYSIS ON FEBRUARY 14, 2008 SO THAT IT COULD CONTINUE TO MONITOR THE FIELD EXPERIENCE DURING THE 2007/2008 WINTER SEASON.BY LETTER DATED MAY 22, 2008, GENERAL MOTORS CORP. (GM) SUPPLEMENTED ITS PREVIOUS INFORMATION REQUEST RESPONSE WITH FIELD DATA RECEIVED BY GM THROUGH MAY 1, 2008.ACCORDING TO GM, WHEN MOISTURE FREEZES IN THE POSITIVE CRANKCASE VENTILATION (PCV) SYSTEM AND/OR THE ENGINE AIR INTAKE TRACT IT IS MOST OFTEN OBSERVED AS A HARD TO START/NO START CONDITION, THROTTLE STUCK CLOSED, ROUGH RUNNING ENGINE, STALLING AT IDLE, OR OIL LEAKAGE.OF THE 29 COMPLAINTS RELATED TO STUCK THROTTLE, ODI IDENTIFIED 5 REPORTS THAT ALLEGE UNWANTED ACCELERATION, 13 REPORTS DESCRIBE AN APPARENT HIGH-IDLE CONDITION AT START UP OR WHEN SLOWING THE VEHICLE TO A STOP WITHOUT ANY ALLEGATION OF UNWANTED ACCELERATION OR DIMINISHED BRAKING PERFORMANCE, AND THE REMAINING 11 REPORTS DESCRIBE AMBIGUOUS ALLEGATIONS OF STUCK THROTTLE WITHOUT REGARD TO SEVERITY OR CONSEQUENCE.ODI ANALYSIS OF FIELD INCIDENT DATA SHOWS THAT THE COMPLAINT AND WARRANTY TRENDS APPEAR TO BE IN DECLINE, WITH ONLY 1 ADDITIONAL COMPLAINT AND 6 WARRANTY CLAIMS RELATED TO THE ALLEGED DEFECT RECEIVED BY GM SINCE APRIL 2007. A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION HAS BEEN CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Vehicle Speed Control

TO DATE, THE OFFICE OF DEFECTS INVESTIGATION (ODI) IS AWARE OF 29 NON-DUPLICATIVE COMPLAINTS/FIELD REPORTS AND 52 WARRANTY CLAIMS RELATED TO THE ALLEGED DEFECT AFFECTING 69 UNIQUE SUBJECT VEHICLES.BECAUSE THE ALLEGED DEFECT CONDITION IS MOST LIKELY TO OCCUR DURING WINTER MONTHS WHEN AMBIENT TEMPERATURES ARE BELOW FREEZING, ODI UPGRADED THIS INVESTIGATION TO AN ENGINEERING ANALYSIS ON FEBRUARY 14, 2008 SO THAT IT COULD CONTINUE TO MONITOR THE FIELD EXPERIENCE DURING THE 2007/2008 WINTER SEASON.BY LETTER DATED MAY 22, 2008, GENERAL MOTORS CORP. (GM) SUPPLEMENTED ITS PREVIOUS INFORMATION REQUEST RESPONSE WITH FIELD DATA RECEIVED BY GM THROUGH MAY 1, 2008.ACCORDING TO GM, WHEN MOISTURE FREEZES IN THE POSITIVE CRANKCASE VENTILATION (PCV) SYSTEM AND/OR THE ENGINE AIR INTAKE TRACT IT IS MOST OFTEN OBSERVED AS A HARD TO START/NO START CONDITION, THROTTLE STUCK CLOSED, ROUGH RUNNING ENGINE, STALLING AT IDLE, OR OIL LEAKAGE.OF THE 29 COMPLAINTS RELATED TO STUCK THROTTLE, ODI IDENTIFIED 5 REPORTS THAT ALLEGE UNWANTED ACCELERATION, 13 REPORTS DESCRIBE AN APPARENT HIGH-IDLE CONDITION AT START UP OR WHEN SLOWING THE VEHICLE TO A STOP WITHOUT ANY ALLEGATION OF UNWANTED ACCELERATION OR DIMINISHED BRAKING PERFORMANCE, AND THE REMAINING 11 REPORTS DESCRIBE AMBIGUOUS ALLEGATIONS OF STUCK THROTTLE WITHOUT REGARD TO SEVERITY OR CONSEQUENCE.ODI ANALYSIS OF FIELD INCIDENT DATA SHOWS THAT THE COMPLAINT AND WARRANTY TRENDS APPEAR TO BE IN DECLINE, WITH ONLY 1 ADDITIONAL COMPLAINT AND 6 WARRANTY CLAIMS RELATED TO THE ALLEGED DEFECT RECEIVED BY GM SINCE APRIL 2007. A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION HAS BEEN CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

PE07051 · Stuck Throttle Valve

Opened Oct 19, 2007 · Closed Feb 14, 2008

Status: closed (inferred from source dates) · Engine And Engine Cooling:exhaust System:emission Control:crankcase (pcv); Vehicle Speed Control

ON OCTOBER 19, 2007, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION TO INVESTIGATE ALLEGED STUCK THROTTLE INCIDENTS DUE TO ICE FORMATION WITHIN THE ENGINE AIR INTAKE TRACT IN CERTAIN MODEL YEAR (MY) 2004-2005 CHEVROLET AVEO VEHICLES MANUFACTURED FOR SALE OR LEASE IN THE UNITED STATES.THIS INVESTIGATION WAS PROMPTED BY A SAFETY RECALL CAMPAIGN (05F-069) CONDUCTED BY GENERAL MOTORS CORP. (GM) INVOLVING SUBSTANTIALLY SIMILAR VEHICLES MANUFACTURED FOR SALE OR LEASE IN CANADA.AT THAT TIME, GM ISSUED A TECHNICAL SERVICE BULLETIN (TSB #05-06-04-065) TO ADDRESS THE ALLEGED DEFECT CONDITION IN U.S. VEHICLES.GM SUBSEQUENTLY REVISED THE CANADIAN RECALL CAMPAIGN TO INCLUDE MORE DETAILED INSTRUCTIONS AFTER IT DISCOVERED CERTAIN VEHICLES WERE NOT PROPERLY SERVICED UNDER THE ORIGINAL RECALL CAMPAIGN.GM REVISED THE CANADIAN RECALL CAMPAIGN A SECOND TIME TO INCLUDE MORE SUBSTANTIAL CHANGES TO THE THROTTLE BODY, INTAKE MANIFOLD, POSITIVE CRANKCASE VENTILATION (PCV) AND ENGINE COOLING SYSTEMS TO FURTHER REDUCE THE LIKELIHOOD OF ICING WITHIN THE ENGINE AIR INTAKE TRACT.AGAIN, GM ISSUED A TECHNICAL SERVICE BULLETIN (TSB #08-06-04-009) TO ADDRESS THE ALLEGED DEFECT CONDITION IN U.S. VEHICLES USING THE REVISED PROCEDURE.ODI IS AWARE OF 28 NON-DUPLICATIVE COMPLAINTS/FIELD REPORTS AND 46 WARRANTY CLAIMS RELATED TO THE ALLEGED DEFECT AFFECTING 63 UNIQUE SUBJECT VEHICLES.THE ALLEGED DEFECT CONDITION IS MOST LIKELY TO OCCUR DURING THE WINTER MONTHS WHEN AMBIENT TEMPERATURES ARE BELOW FREEZING.HOWEVER, THE INFORMATION PROVIDED IN GM'S RESPONSE TO ODI'S INFORMATION REQUEST LETTER DATED NOVEMBER 2, 2007, DOES NOT CAPTURE EVENTS THAT MAY HAVE OCCURRED DURING THE MOST RECENT WINTER MONTHS.ACCORDINGLY, THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA08-005) TO FURTHER STUDY THE FREQUENCY OF THE ALLEGED DEFECT.

Additional source detail variants (2)

Engine And Engine Cooling:exhaust System:emission Control:crankcase (pcv)

ON OCTOBER 19, 2007, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION TO INVESTIGATE ALLEGED STUCK THROTTLE INCIDENTS DUE TO ICE FORMATION WITHIN THE ENGINE AIR INTAKE TRACT IN CERTAIN MODEL YEAR (MY) 2004-2005 CHEVROLET AVEO VEHICLES MANUFACTURED FOR SALE OR LEASE IN THE UNITED STATES.THIS INVESTIGATION WAS PROMPTED BY A SAFETY RECALL CAMPAIGN (05F-069) CONDUCTED BY GENERAL MOTORS CORP. (GM) INVOLVING SUBSTANTIALLY SIMILAR VEHICLES MANUFACTURED FOR SALE OR LEASE IN CANADA.AT THAT TIME, GM ISSUED A TECHNICAL SERVICE BULLETIN (TSB #05-06-04-065) TO ADDRESS THE ALLEGED DEFECT CONDITION IN U.S. VEHICLES.GM SUBSEQUENTLY REVISED THE CANADIAN RECALL CAMPAIGN TO INCLUDE MORE DETAILED INSTRUCTIONS AFTER IT DISCOVERED CERTAIN VEHICLES WERE NOT PROPERLY SERVICED UNDER THE ORIGINAL RECALL CAMPAIGN.GM REVISED THE CANADIAN RECALL CAMPAIGN A SECOND TIME TO INCLUDE MORE SUBSTANTIAL CHANGES TO THE THROTTLE BODY, INTAKE MANIFOLD, POSITIVE CRANKCASE VENTILATION (PCV) AND ENGINE COOLING SYSTEMS TO FURTHER REDUCE THE LIKELIHOOD OF ICING WITHIN THE ENGINE AIR INTAKE TRACT.AGAIN, GM ISSUED A TECHNICAL SERVICE BULLETIN (TSB #08-06-04-009) TO ADDRESS THE ALLEGED DEFECT CONDITION IN U.S. VEHICLES USING THE REVISED PROCEDURE.ODI IS AWARE OF 28 NON-DUPLICATIVE COMPLAINTS/FIELD REPORTS AND 46 WARRANTY CLAIMS RELATED TO THE ALLEGED DEFECT AFFECTING 63 UNIQUE SUBJECT VEHICLES.THE ALLEGED DEFECT CONDITION IS MOST LIKELY TO OCCUR DURING THE WINTER MONTHS WHEN AMBIENT TEMPERATURES ARE BELOW FREEZING.HOWEVER, THE INFORMATION PROVIDED IN GM'S RESPONSE TO ODI'S INFORMATION REQUEST LETTER DATED NOVEMBER 2, 2007, DOES NOT CAPTURE EVENTS THAT MAY HAVE OCCURRED DURING THE MOST RECENT WINTER MONTHS.ACCORDINGLY, THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA08-005) TO FURTHER STUDY THE FREQUENCY OF THE ALLEGED DEFECT.

Vehicle Speed Control

ON OCTOBER 19, 2007, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION TO INVESTIGATE ALLEGED STUCK THROTTLE INCIDENTS DUE TO ICE FORMATION WITHIN THE ENGINE AIR INTAKE TRACT IN CERTAIN MODEL YEAR (MY) 2004-2005 CHEVROLET AVEO VEHICLES MANUFACTURED FOR SALE OR LEASE IN THE UNITED STATES.THIS INVESTIGATION WAS PROMPTED BY A SAFETY RECALL CAMPAIGN (05F-069) CONDUCTED BY GENERAL MOTORS CORP. (GM) INVOLVING SUBSTANTIALLY SIMILAR VEHICLES MANUFACTURED FOR SALE OR LEASE IN CANADA.AT THAT TIME, GM ISSUED A TECHNICAL SERVICE BULLETIN (TSB #05-06-04-065) TO ADDRESS THE ALLEGED DEFECT CONDITION IN U.S. VEHICLES.GM SUBSEQUENTLY REVISED THE CANADIAN RECALL CAMPAIGN TO INCLUDE MORE DETAILED INSTRUCTIONS AFTER IT DISCOVERED CERTAIN VEHICLES WERE NOT PROPERLY SERVICED UNDER THE ORIGINAL RECALL CAMPAIGN.GM REVISED THE CANADIAN RECALL CAMPAIGN A SECOND TIME TO INCLUDE MORE SUBSTANTIAL CHANGES TO THE THROTTLE BODY, INTAKE MANIFOLD, POSITIVE CRANKCASE VENTILATION (PCV) AND ENGINE COOLING SYSTEMS TO FURTHER REDUCE THE LIKELIHOOD OF ICING WITHIN THE ENGINE AIR INTAKE TRACT.AGAIN, GM ISSUED A TECHNICAL SERVICE BULLETIN (TSB #08-06-04-009) TO ADDRESS THE ALLEGED DEFECT CONDITION IN U.S. VEHICLES USING THE REVISED PROCEDURE.ODI IS AWARE OF 28 NON-DUPLICATIVE COMPLAINTS/FIELD REPORTS AND 46 WARRANTY CLAIMS RELATED TO THE ALLEGED DEFECT AFFECTING 63 UNIQUE SUBJECT VEHICLES.THE ALLEGED DEFECT CONDITION IS MOST LIKELY TO OCCUR DURING THE WINTER MONTHS WHEN AMBIENT TEMPERATURES ARE BELOW FREEZING.HOWEVER, THE INFORMATION PROVIDED IN GM'S RESPONSE TO ODI'S INFORMATION REQUEST LETTER DATED NOVEMBER 2, 2007, DOES NOT CAPTURE EVENTS THAT MAY HAVE OCCURRED DURING THE MOST RECENT WINTER MONTHS.ACCORDINGLY, THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA08-005) TO FURTHER STUDY THE FREQUENCY OF THE ALLEGED DEFECT.