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2004 Chevrolet Aveo

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2004 Chevrolet Aveo do not stand out strongly from the model-year median of 169.

About this comparison →

When problems were reported

Mileage at the reported incident

160 reports with mileage · 46 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Engine And Engine Cooling. Review the 62 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 37 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Air Bags. Review the 23 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

23 crash reports9 fire reports17 injury reports

Suspension complaints

5 reports
Clear category filter
Mileage unknown · Dec 29, 2007
Electrical SystemExterior LightingFuel System, Gasoline

FIRST THING THAT WENT WRONG WITH THE CAR IS THE CLOCK FOR NO REASON AT ALL IT CHANGES TO 12:00 IT DOES IT WHEN THE CAR IS ON AND RUNNING IT ALSO DOES IT WHEN YOU FIRST TURN THE CAR ON. THIS HAS BEEN REPLACED ONCE AND HAS FAILED A SECOND TIME AGAIN. SECOND IS MY GEAR SHIFTER I HAVE AN AUTOMATIC AND IT STICKS IN PARK ALL THE TIM…

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FIRST THING THAT WENT WRONG WITH THE CAR IS THE CLOCK FOR NO REASON AT ALL IT CHANGES TO 12:00 IT DOES IT WHEN THE CAR IS ON AND RUNNING IT ALSO DOES IT WHEN YOU FIRST TURN THE CAR ON. THIS HAS BEEN REPLACED ONCE AND HAS FAILED A SECOND TIME AGAIN. SECOND IS MY GEAR SHIFTER I HAVE AN AUTOMATIC AND IT STICKS IN PARK ALL THE TIME AND ALL YEAR LONG THE FIRST TIME IT HAPPENED I WAS SITTING AT A GAS PUMP AND I WAS COMPLETELY STUCK AND IT WOULDN'T MOVE SO I HAD THE CAR TOWED TO MY DEALER AND THEY FIXED IT BUT IT STUCK 10 + MORE TIMES SINCE 5 TIMES I TOOK IT TO THE DEALER AND 3 TIMES IT WAS REPAIRED. I BOUGHT MY CAR IN 2004 AND TOO THIS DAY IT STILL STICKS I ACTUALLY HAVE PARTS BEING ORDERED AGAIN TO GET IT FIXED. THIRD IS MY KEY AND ALARM I CAN'T USE MY SECURITY ALARM ON MY CAR BECAUSE WHEN ITS SET ON IT GOES OFF ABOUT EVERY HALF HOUR FOR NO REASON. FOURTH IS MY HEAD LIGHTS AND BRAKE LIGHTS. I WAS TRAVELING IN A BIG CITY BUFFALO WHEN ALL THREE OF MY BRAKE LIGHTS STOPPED WORKING I WENT TO AN AUTO SHOP TO GET THEM REPLACED AND THEY REPLACED THEM RIGHT THERE AND THE NEW ONES WOULDN'T EVEN WORK. MY HEADLIGHTS GO OFF WHEN EVER AND TURN BACK ON AFTER AWHILE. EVEN WHEN I'M DRIVING DOWN THE STREET BUT THE DEALER CLAIMS THEY CAN'T FIND ANYTHING WRONG WITH THAT PART. FIFTH IS MY BALL JOINT WAS DEFECTED AND I WENT THREW 4 PAIRS OF TIRES WITHIN 2 YEARS BEFORE MY DEALER REALIZED WHAT THAT PROBLEM WAS. SIXTH BOTH THE REAR STRUT HOLDING MOUNTS JUST FELL OFF CAR AND MY STRUTS WENT THREW MY BACK BOTTOM TRUNK. THE DEALER SAID HE NEVER SEEM ANYTHING LIKE IT. THE RIGHT SIDE WENT FIRST AND THAT WAS FIXED THEN ABOUT A WEEK LATER THE LEFT SIDE WENT I REPLACED EVERYTHING BRAND NEW AND IT HAPPENED AGAIN A THIRD TIME THE LEFT STRUT AND HOLDING MOUNT FAILED. I ACTUALLY HAVE PARTS ORDERED FOR THAT AS WELL RIGHT NOW. A SMALLER COMPLAINT IS THE CIG. LIGHTER OUTLET DOESN'T WORK, AND THAT'S BEING REPLACED FOR THE SECOND TIME. *TR

NHTSA ODI #10213142

Mileage unknown · Oct 10, 2006
Fuel System, GasolineService Brakes, HydraulicSteering

I PURCHASED MY 04 CHEVY AVEO ON JUNE 20,06. FIVE DAYS LATER THE BRAKES WERE METAL TO METAL. MY CAR WAS NOT SAFETY INSPECTED BEFORE THE SALE. SINCE THEN I HAVE TAKEN THE CAR BACK TO WHERE I PURCHASED IT SEVERAL TIMES AND HAVE EVEN HAD THE SERVICE MANAGER TO RIDE WITH ME TO SHOW HIM THAT THE BRAKES ARE STICKING. (THE CALIPERS NEE…

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I PURCHASED MY 04 CHEVY AVEO ON JUNE 20,06. FIVE DAYS LATER THE BRAKES WERE METAL TO METAL. MY CAR WAS NOT SAFETY INSPECTED BEFORE THE SALE. SINCE THEN I HAVE TAKEN THE CAR BACK TO WHERE I PURCHASED IT SEVERAL TIMES AND HAVE EVEN HAD THE SERVICE MANAGER TO RIDE WITH ME TO SHOW HIM THAT THE BRAKES ARE STICKING. (THE CALIPERS NEED TO BE REPLACED) TIM MARBURGER CHRYSLER/DODGE TRIED TO SAY THAT IS WAS A WARPED ROTOR DUE TO EXCESSIVE MOUNTAIN DRIVING, MY CAR WAS ONLY DRIVEN 7 MILES ONE WAY TO GO CAMPING AND 7 MILES BACK ONCE A WEEK. I WOULD HARDLY CALL THIS EXCESSIVE. THE FIRST TANK OF GAS I GOT THE MILEAGE OF 284 MILES SINCE 06/20/06 UNTIL NOW 10/10/06 MY GAS MILEAGE FOR A TANK OF GAS IS NOW 210 MILES. NOBODY AT THE DEALERSHIP HAS OFFERED TO FIX MY CAR. I HAVE BEEN CUSSED, TALKED TO LIKE A DOG. THE GENERAL MANAGER DENNY FRUITH SLAMMED MY CAR DOOR AND PROCEEDED TO ARGUE WITH ME IN THE FRONT PARKING LOT IN FRONT OF THE SHOWROOM DOORS. REFUSED TO FIX MY CAR AND IT WAS STILL UNDER WARRANTY, THE DEALERSHIP PUT MY LUG NUTS ON SO TIGHT THAT THEY COULD NOT BE MANUALLY TAKEN OFF. THE VICE PRESIDENT OF THE COMPANY MR. FELIX MCCLAT REFUSED TO FIX MY BRAKES AND ALSO REFUSED TO EVEN LET ME COME TO THE DEALERSHIP AND HAVE THEM LOOSEN MY LUG NUTS. AND THE CAR WAS STILL UNDER WARRANTY. THE BRAKES ON MY CAR WILL PUT THEMSELVES ON WITHOUT ME PRESSING THE PEDALS. AND WHEN YOU DO PRESS THE PEDALS YOU CAN BE GOING DOWN HILL AND TAKE YOUR FOOT OFF THE PEDAL AND THE BRAKES GRAB AND THE CAR WILL COME TO ALMOST A COMPLETE STOP...DOWN HILL. ALL THIS WAS SHOWN TO THE SERVICE MANAGER DAVID ANDERSON AND THE CAR HAS NOT BEEN FIXED YET. *JB

NHTSA ODI #10170432

16,334 miles · Aug 1, 2006
Suspension

DT*: THE CONTACT STATED THAT THE STEERING MADE A CLUNKING NOISE WHILE TURNING AT VARIOUS SPEEDS. THE DEALERSHIP REPLACED THE CONTROL ARM, BUT THE PROBLEM REOCCURRED. THE MANUFACTURER IS DESIGNING A NEW CONTROL ARM FOR THIS MODEL YEAR VEHICLE.

NHTSA ODI #10164096

79,750 miles · Jul 9, 2006
Suspension

PURCHASED VEHICLE NEARLY NEW FROM A DEALER IN MAY 2005. HANDLING AND STEERING WERE STABLE AND PREDICTABLE, BUT HAS DETERIORATED SIGNIFICANTLY SINCE ROUGHLY 40,000 MILES. I NOW EXPERIENCE SEVERE SLOPPINESS IN THE STEERING, EXCESSIVE BODY-ROLL WHILE TURNING AND THE CAR IS BUFFETED IN EVEN LIGHT WINDS, ESPECIALLY AT SPEED (55 TO 6…

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PURCHASED VEHICLE NEARLY NEW FROM A DEALER IN MAY 2005. HANDLING AND STEERING WERE STABLE AND PREDICTABLE, BUT HAS DETERIORATED SIGNIFICANTLY SINCE ROUGHLY 40,000 MILES. I NOW EXPERIENCE SEVERE SLOPPINESS IN THE STEERING, EXCESSIVE BODY-ROLL WHILE TURNING AND THE CAR IS BUFFETED IN EVEN LIGHT WINDS, ESPECIALLY AT SPEED (55 TO 65 MPH) ON HIGHWAYS. UNDER LIGHT-TO-MODERATE ACCELERATION, I OCCASIONALLY EXPERIENCE STRONG TORQUE STEER WHILE RUNNING OVER VARYING ROAD SURFACES OR IMPERFECTIONS AND WILL VEER SUDDENLY TO THE RIGHT OR LEFT. LOWER CONTROL ARM BUSHINGS ARE SEVERELY WORN AND ARE TO BE REPLACED. THESE HAVE BEEN A PREMATURE WEAR ITEM ON THIS MODEL'S PREDECESSOR, THE DAEWOO LANOS. COMPARED TO OTHER VEHICLES, THE EARLY WEAR OF SUSPENSION AND STEERING COMPONENTS ON THIS MODEL IS A POTENTIALLY FATAL SHORTCOMING. *JB

NHTSA ODI #10161932

28,500 miles · May 18, 2006
SteeringStructureSuspension

2004 CHEVY AVEO. WHEN DRIVING VEHICLE IN WINDY CONDITION OR NEAR LARGE VEHICLE(INCLUDING PICKUP TRUCKS AND SUVS) THE VEHICLE'S FRONT END IS BLOWN VERY EASILY CREATING DANGEROUS SWERVING AND FRONT END MOVEMENT. I FEEL THE VEHICLE IS VERY UNSAFE TO DRIVE AND NEEDS SAFETY TESTING DONE. ALSO, FRONT END PULLS HARD TO THE LEFT IN ALL …

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2004 CHEVY AVEO. WHEN DRIVING VEHICLE IN WINDY CONDITION OR NEAR LARGE VEHICLE(INCLUDING PICKUP TRUCKS AND SUVS) THE VEHICLE'S FRONT END IS BLOWN VERY EASILY CREATING DANGEROUS SWERVING AND FRONT END MOVEMENT. I FEEL THE VEHICLE IS VERY UNSAFE TO DRIVE AND NEEDS SAFETY TESTING DONE. ALSO, FRONT END PULLS HARD TO THE LEFT IN ALL DRIVING CONDITIONS. NEW TIRES HAVE BEEN ADDED BUT DID NOT SOLVE PROBLEM. FRONT END ALSO HAS BAD BUSHINGS OR STRUTS. CAR CREAKS WHEN GOING OVER BUMPS OR WHEN PUSHING UP AND DOWN ON THE FRONT END. *JB

NHTSA ODI #10157779

Official recalls

2

14V261000 · Exterior Lighting:headlights

May 19, 2014

General Motors is recalling certain model year 2004-2008 Chevrolet Aveo vehicles equipped with daytime running lights (DRL). In the affected vehicles, there may be heat generated within the DRL module located in the center console in the instrument panel, which could melt the DRL module.

Consequence & remedy

Consequence: If the DRL module melts due to the heat generation, it could cause a vehicle fire.

Remedy: GM will notify owners, and dealers will install a revised DRL module, inspect the wiring connector for heat damage, and clean the DRL circuit grounds. Owners were sent interim notices on August 14, 2014. The recall began on February 6, 2015. Owners may contact General Motors customer service at 1-800-222-1020 (Chevrolet). General Motors recall number for this campaign is 14236.

04V407000 · Seat Belts:rear/other

Aug 17, 2004

ON CERTAIN PASSENGER VEHICLES, THE REAR SAFETY BELT CAN BECOME TWISTED.

Consequence & remedy

Consequence: IF THIS OCCURS THE SAFETY BELT RETRACTOR MAY LOCK IN POSITION SO THAT THE BELT CANNOT BE USED. IN THE EVENT OF A VEHICLE CRASH, PERSONAL INJURY TO THE SEAT OCCUPANT COULD OCCUR.

Remedy: DEALERS WILL INSTALL A SAFETY BELT WEBBING GUIDE TO PREVENT THE BELT FROM TWISTING. THE RECALL BEGAN ON OCTOBER 15, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438. VEHICLE OWNERS LOCATED IN GUAM SHOULD CONTACT GM CUSTOMER ASSISTANCE AT 1-671-648-8453.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

EA08005 · Stuck Throttle Valve

Opened Feb 14, 2008 · Closed Oct 14, 2008

Status: closed (inferred from source dates) · Engine And Engine Cooling:exhaust System:emission Control:crankcase (pcv); Vehicle Speed Control

TO DATE, THE OFFICE OF DEFECTS INVESTIGATION (ODI) IS AWARE OF 29 NON-DUPLICATIVE COMPLAINTS/FIELD REPORTS AND 52 WARRANTY CLAIMS RELATED TO THE ALLEGED DEFECT AFFECTING 69 UNIQUE SUBJECT VEHICLES.BECAUSE THE ALLEGED DEFECT CONDITION IS MOST LIKELY TO OCCUR DURING WINTER MONTHS WHEN AMBIENT TEMPERATURES ARE BELOW FREEZING, ODI UPGRADED THIS INVESTIGATION TO AN ENGINEERING ANALYSIS ON FEBRUARY 14, 2008 SO THAT IT COULD CONTINUE TO MONITOR THE FIELD EXPERIENCE DURING THE 2007/2008 WINTER SEASON.BY LETTER DATED MAY 22, 2008, GENERAL MOTORS CORP. (GM) SUPPLEMENTED ITS PREVIOUS INFORMATION REQUEST RESPONSE WITH FIELD DATA RECEIVED BY GM THROUGH MAY 1, 2008.ACCORDING TO GM, WHEN MOISTURE FREEZES IN THE POSITIVE CRANKCASE VENTILATION (PCV) SYSTEM AND/OR THE ENGINE AIR INTAKE TRACT IT IS MOST OFTEN OBSERVED AS A HARD TO START/NO START CONDITION, THROTTLE STUCK CLOSED, ROUGH RUNNING ENGINE, STALLING AT IDLE, OR OIL LEAKAGE.OF THE 29 COMPLAINTS RELATED TO STUCK THROTTLE, ODI IDENTIFIED 5 REPORTS THAT ALLEGE UNWANTED ACCELERATION, 13 REPORTS DESCRIBE AN APPARENT HIGH-IDLE CONDITION AT START UP OR WHEN SLOWING THE VEHICLE TO A STOP WITHOUT ANY ALLEGATION OF UNWANTED ACCELERATION OR DIMINISHED BRAKING PERFORMANCE, AND THE REMAINING 11 REPORTS DESCRIBE AMBIGUOUS ALLEGATIONS OF STUCK THROTTLE WITHOUT REGARD TO SEVERITY OR CONSEQUENCE.ODI ANALYSIS OF FIELD INCIDENT DATA SHOWS THAT THE COMPLAINT AND WARRANTY TRENDS APPEAR TO BE IN DECLINE, WITH ONLY 1 ADDITIONAL COMPLAINT AND 6 WARRANTY CLAIMS RELATED TO THE ALLEGED DEFECT RECEIVED BY GM SINCE APRIL 2007. A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION HAS BEEN CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Additional source detail variants (2)

Engine And Engine Cooling:exhaust System:emission Control:crankcase (pcv)

TO DATE, THE OFFICE OF DEFECTS INVESTIGATION (ODI) IS AWARE OF 29 NON-DUPLICATIVE COMPLAINTS/FIELD REPORTS AND 52 WARRANTY CLAIMS RELATED TO THE ALLEGED DEFECT AFFECTING 69 UNIQUE SUBJECT VEHICLES.BECAUSE THE ALLEGED DEFECT CONDITION IS MOST LIKELY TO OCCUR DURING WINTER MONTHS WHEN AMBIENT TEMPERATURES ARE BELOW FREEZING, ODI UPGRADED THIS INVESTIGATION TO AN ENGINEERING ANALYSIS ON FEBRUARY 14, 2008 SO THAT IT COULD CONTINUE TO MONITOR THE FIELD EXPERIENCE DURING THE 2007/2008 WINTER SEASON.BY LETTER DATED MAY 22, 2008, GENERAL MOTORS CORP. (GM) SUPPLEMENTED ITS PREVIOUS INFORMATION REQUEST RESPONSE WITH FIELD DATA RECEIVED BY GM THROUGH MAY 1, 2008.ACCORDING TO GM, WHEN MOISTURE FREEZES IN THE POSITIVE CRANKCASE VENTILATION (PCV) SYSTEM AND/OR THE ENGINE AIR INTAKE TRACT IT IS MOST OFTEN OBSERVED AS A HARD TO START/NO START CONDITION, THROTTLE STUCK CLOSED, ROUGH RUNNING ENGINE, STALLING AT IDLE, OR OIL LEAKAGE.OF THE 29 COMPLAINTS RELATED TO STUCK THROTTLE, ODI IDENTIFIED 5 REPORTS THAT ALLEGE UNWANTED ACCELERATION, 13 REPORTS DESCRIBE AN APPARENT HIGH-IDLE CONDITION AT START UP OR WHEN SLOWING THE VEHICLE TO A STOP WITHOUT ANY ALLEGATION OF UNWANTED ACCELERATION OR DIMINISHED BRAKING PERFORMANCE, AND THE REMAINING 11 REPORTS DESCRIBE AMBIGUOUS ALLEGATIONS OF STUCK THROTTLE WITHOUT REGARD TO SEVERITY OR CONSEQUENCE.ODI ANALYSIS OF FIELD INCIDENT DATA SHOWS THAT THE COMPLAINT AND WARRANTY TRENDS APPEAR TO BE IN DECLINE, WITH ONLY 1 ADDITIONAL COMPLAINT AND 6 WARRANTY CLAIMS RELATED TO THE ALLEGED DEFECT RECEIVED BY GM SINCE APRIL 2007. A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION HAS BEEN CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Vehicle Speed Control

TO DATE, THE OFFICE OF DEFECTS INVESTIGATION (ODI) IS AWARE OF 29 NON-DUPLICATIVE COMPLAINTS/FIELD REPORTS AND 52 WARRANTY CLAIMS RELATED TO THE ALLEGED DEFECT AFFECTING 69 UNIQUE SUBJECT VEHICLES.BECAUSE THE ALLEGED DEFECT CONDITION IS MOST LIKELY TO OCCUR DURING WINTER MONTHS WHEN AMBIENT TEMPERATURES ARE BELOW FREEZING, ODI UPGRADED THIS INVESTIGATION TO AN ENGINEERING ANALYSIS ON FEBRUARY 14, 2008 SO THAT IT COULD CONTINUE TO MONITOR THE FIELD EXPERIENCE DURING THE 2007/2008 WINTER SEASON.BY LETTER DATED MAY 22, 2008, GENERAL MOTORS CORP. (GM) SUPPLEMENTED ITS PREVIOUS INFORMATION REQUEST RESPONSE WITH FIELD DATA RECEIVED BY GM THROUGH MAY 1, 2008.ACCORDING TO GM, WHEN MOISTURE FREEZES IN THE POSITIVE CRANKCASE VENTILATION (PCV) SYSTEM AND/OR THE ENGINE AIR INTAKE TRACT IT IS MOST OFTEN OBSERVED AS A HARD TO START/NO START CONDITION, THROTTLE STUCK CLOSED, ROUGH RUNNING ENGINE, STALLING AT IDLE, OR OIL LEAKAGE.OF THE 29 COMPLAINTS RELATED TO STUCK THROTTLE, ODI IDENTIFIED 5 REPORTS THAT ALLEGE UNWANTED ACCELERATION, 13 REPORTS DESCRIBE AN APPARENT HIGH-IDLE CONDITION AT START UP OR WHEN SLOWING THE VEHICLE TO A STOP WITHOUT ANY ALLEGATION OF UNWANTED ACCELERATION OR DIMINISHED BRAKING PERFORMANCE, AND THE REMAINING 11 REPORTS DESCRIBE AMBIGUOUS ALLEGATIONS OF STUCK THROTTLE WITHOUT REGARD TO SEVERITY OR CONSEQUENCE.ODI ANALYSIS OF FIELD INCIDENT DATA SHOWS THAT THE COMPLAINT AND WARRANTY TRENDS APPEAR TO BE IN DECLINE, WITH ONLY 1 ADDITIONAL COMPLAINT AND 6 WARRANTY CLAIMS RELATED TO THE ALLEGED DEFECT RECEIVED BY GM SINCE APRIL 2007. A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION HAS BEEN CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

PE07051 · Stuck Throttle Valve

Opened Oct 19, 2007 · Closed Feb 14, 2008

Status: closed (inferred from source dates) · Engine And Engine Cooling:exhaust System:emission Control:crankcase (pcv); Vehicle Speed Control

ON OCTOBER 19, 2007, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION TO INVESTIGATE ALLEGED STUCK THROTTLE INCIDENTS DUE TO ICE FORMATION WITHIN THE ENGINE AIR INTAKE TRACT IN CERTAIN MODEL YEAR (MY) 2004-2005 CHEVROLET AVEO VEHICLES MANUFACTURED FOR SALE OR LEASE IN THE UNITED STATES.THIS INVESTIGATION WAS PROMPTED BY A SAFETY RECALL CAMPAIGN (05F-069) CONDUCTED BY GENERAL MOTORS CORP. (GM) INVOLVING SUBSTANTIALLY SIMILAR VEHICLES MANUFACTURED FOR SALE OR LEASE IN CANADA.AT THAT TIME, GM ISSUED A TECHNICAL SERVICE BULLETIN (TSB #05-06-04-065) TO ADDRESS THE ALLEGED DEFECT CONDITION IN U.S. VEHICLES.GM SUBSEQUENTLY REVISED THE CANADIAN RECALL CAMPAIGN TO INCLUDE MORE DETAILED INSTRUCTIONS AFTER IT DISCOVERED CERTAIN VEHICLES WERE NOT PROPERLY SERVICED UNDER THE ORIGINAL RECALL CAMPAIGN.GM REVISED THE CANADIAN RECALL CAMPAIGN A SECOND TIME TO INCLUDE MORE SUBSTANTIAL CHANGES TO THE THROTTLE BODY, INTAKE MANIFOLD, POSITIVE CRANKCASE VENTILATION (PCV) AND ENGINE COOLING SYSTEMS TO FURTHER REDUCE THE LIKELIHOOD OF ICING WITHIN THE ENGINE AIR INTAKE TRACT.AGAIN, GM ISSUED A TECHNICAL SERVICE BULLETIN (TSB #08-06-04-009) TO ADDRESS THE ALLEGED DEFECT CONDITION IN U.S. VEHICLES USING THE REVISED PROCEDURE.ODI IS AWARE OF 28 NON-DUPLICATIVE COMPLAINTS/FIELD REPORTS AND 46 WARRANTY CLAIMS RELATED TO THE ALLEGED DEFECT AFFECTING 63 UNIQUE SUBJECT VEHICLES.THE ALLEGED DEFECT CONDITION IS MOST LIKELY TO OCCUR DURING THE WINTER MONTHS WHEN AMBIENT TEMPERATURES ARE BELOW FREEZING.HOWEVER, THE INFORMATION PROVIDED IN GM'S RESPONSE TO ODI'S INFORMATION REQUEST LETTER DATED NOVEMBER 2, 2007, DOES NOT CAPTURE EVENTS THAT MAY HAVE OCCURRED DURING THE MOST RECENT WINTER MONTHS.ACCORDINGLY, THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA08-005) TO FURTHER STUDY THE FREQUENCY OF THE ALLEGED DEFECT.

Additional source detail variants (2)

Engine And Engine Cooling:exhaust System:emission Control:crankcase (pcv)

ON OCTOBER 19, 2007, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION TO INVESTIGATE ALLEGED STUCK THROTTLE INCIDENTS DUE TO ICE FORMATION WITHIN THE ENGINE AIR INTAKE TRACT IN CERTAIN MODEL YEAR (MY) 2004-2005 CHEVROLET AVEO VEHICLES MANUFACTURED FOR SALE OR LEASE IN THE UNITED STATES.THIS INVESTIGATION WAS PROMPTED BY A SAFETY RECALL CAMPAIGN (05F-069) CONDUCTED BY GENERAL MOTORS CORP. (GM) INVOLVING SUBSTANTIALLY SIMILAR VEHICLES MANUFACTURED FOR SALE OR LEASE IN CANADA.AT THAT TIME, GM ISSUED A TECHNICAL SERVICE BULLETIN (TSB #05-06-04-065) TO ADDRESS THE ALLEGED DEFECT CONDITION IN U.S. VEHICLES.GM SUBSEQUENTLY REVISED THE CANADIAN RECALL CAMPAIGN TO INCLUDE MORE DETAILED INSTRUCTIONS AFTER IT DISCOVERED CERTAIN VEHICLES WERE NOT PROPERLY SERVICED UNDER THE ORIGINAL RECALL CAMPAIGN.GM REVISED THE CANADIAN RECALL CAMPAIGN A SECOND TIME TO INCLUDE MORE SUBSTANTIAL CHANGES TO THE THROTTLE BODY, INTAKE MANIFOLD, POSITIVE CRANKCASE VENTILATION (PCV) AND ENGINE COOLING SYSTEMS TO FURTHER REDUCE THE LIKELIHOOD OF ICING WITHIN THE ENGINE AIR INTAKE TRACT.AGAIN, GM ISSUED A TECHNICAL SERVICE BULLETIN (TSB #08-06-04-009) TO ADDRESS THE ALLEGED DEFECT CONDITION IN U.S. VEHICLES USING THE REVISED PROCEDURE.ODI IS AWARE OF 28 NON-DUPLICATIVE COMPLAINTS/FIELD REPORTS AND 46 WARRANTY CLAIMS RELATED TO THE ALLEGED DEFECT AFFECTING 63 UNIQUE SUBJECT VEHICLES.THE ALLEGED DEFECT CONDITION IS MOST LIKELY TO OCCUR DURING THE WINTER MONTHS WHEN AMBIENT TEMPERATURES ARE BELOW FREEZING.HOWEVER, THE INFORMATION PROVIDED IN GM'S RESPONSE TO ODI'S INFORMATION REQUEST LETTER DATED NOVEMBER 2, 2007, DOES NOT CAPTURE EVENTS THAT MAY HAVE OCCURRED DURING THE MOST RECENT WINTER MONTHS.ACCORDINGLY, THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA08-005) TO FURTHER STUDY THE FREQUENCY OF THE ALLEGED DEFECT.

Vehicle Speed Control

ON OCTOBER 19, 2007, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION TO INVESTIGATE ALLEGED STUCK THROTTLE INCIDENTS DUE TO ICE FORMATION WITHIN THE ENGINE AIR INTAKE TRACT IN CERTAIN MODEL YEAR (MY) 2004-2005 CHEVROLET AVEO VEHICLES MANUFACTURED FOR SALE OR LEASE IN THE UNITED STATES.THIS INVESTIGATION WAS PROMPTED BY A SAFETY RECALL CAMPAIGN (05F-069) CONDUCTED BY GENERAL MOTORS CORP. (GM) INVOLVING SUBSTANTIALLY SIMILAR VEHICLES MANUFACTURED FOR SALE OR LEASE IN CANADA.AT THAT TIME, GM ISSUED A TECHNICAL SERVICE BULLETIN (TSB #05-06-04-065) TO ADDRESS THE ALLEGED DEFECT CONDITION IN U.S. VEHICLES.GM SUBSEQUENTLY REVISED THE CANADIAN RECALL CAMPAIGN TO INCLUDE MORE DETAILED INSTRUCTIONS AFTER IT DISCOVERED CERTAIN VEHICLES WERE NOT PROPERLY SERVICED UNDER THE ORIGINAL RECALL CAMPAIGN.GM REVISED THE CANADIAN RECALL CAMPAIGN A SECOND TIME TO INCLUDE MORE SUBSTANTIAL CHANGES TO THE THROTTLE BODY, INTAKE MANIFOLD, POSITIVE CRANKCASE VENTILATION (PCV) AND ENGINE COOLING SYSTEMS TO FURTHER REDUCE THE LIKELIHOOD OF ICING WITHIN THE ENGINE AIR INTAKE TRACT.AGAIN, GM ISSUED A TECHNICAL SERVICE BULLETIN (TSB #08-06-04-009) TO ADDRESS THE ALLEGED DEFECT CONDITION IN U.S. VEHICLES USING THE REVISED PROCEDURE.ODI IS AWARE OF 28 NON-DUPLICATIVE COMPLAINTS/FIELD REPORTS AND 46 WARRANTY CLAIMS RELATED TO THE ALLEGED DEFECT AFFECTING 63 UNIQUE SUBJECT VEHICLES.THE ALLEGED DEFECT CONDITION IS MOST LIKELY TO OCCUR DURING THE WINTER MONTHS WHEN AMBIENT TEMPERATURES ARE BELOW FREEZING.HOWEVER, THE INFORMATION PROVIDED IN GM'S RESPONSE TO ODI'S INFORMATION REQUEST LETTER DATED NOVEMBER 2, 2007, DOES NOT CAPTURE EVENTS THAT MAY HAVE OCCURRED DURING THE MOST RECENT WINTER MONTHS.ACCORDINGLY, THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA08-005) TO FURTHER STUDY THE FREQUENCY OF THE ALLEGED DEFECT.