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2004 Chevrolet Aveo

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2004 Chevrolet Aveo do not stand out strongly from the model-year median of 169.

About this comparison →

When problems were reported

Mileage at the reported incident

160 reports with mileage · 46 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Engine And Engine Cooling. Review the 62 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 37 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Air Bags. Review the 23 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

23 crash reports9 fire reports17 injury reports

Air Bags complaints

23 reports
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1,000 miles · Mar 14, 2010
Air Bags

ELECTRICAL PROBLEM OF ALL KINDS, SEATBELT LIGHT WONT SHUT OFF, AIR BAG WARNING LIGHT COMES ON WON'T GO OFF,OVERHEAD LIGHT WONT WORK, OIL LIGHT COMES ON. TAKE IT TO THE DEALER AND THEY JUST RESET IT, THEN IT HAPPENS AGAIN, AND AGAIN, AND AGAIN..STARTED AT 500 MILES AND CONTINUES THRU TODAY AT 45000 MILES...JUST A REAL PAIN, HAD …

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ELECTRICAL PROBLEM OF ALL KINDS, SEATBELT LIGHT WONT SHUT OFF, AIR BAG WARNING LIGHT COMES ON WON'T GO OFF,OVERHEAD LIGHT WONT WORK, OIL LIGHT COMES ON. TAKE IT TO THE DEALER AND THEY JUST RESET IT, THEN IT HAPPENS AGAIN, AND AGAIN, AND AGAIN..STARTED AT 500 MILES AND CONTINUES THRU TODAY AT 45000 MILES...JUST A REAL PAIN, HAD TO BY ONE OF THE RESET TOOL CAUSE THE GARAGE STARTED CHARGING ME $50.00 TO CHECK AND RESET IT.. *TR

NHTSA ODI #10319581

Mileage unknown · Nov 22, 2008
Air BagsCrashInjury

I WAS IN A SEMI V CAR ACCIDENT WEDNESDAY NOVEMBER 19TH, ON A 4 LANE MAJOR HIGHWAY (I-294). I WAS DRIVING A 2004 CHEVY AVEO. I WAS CUT OFF BY THE SEMI AND MY CAR WAS HIT, SPUN OUT OF CONTROL THROUGH 3 LANES OF TRAFFIC AND HIT THE CENTER MEDIAN OF THE HIGHWAY. THE CAR IS TOTALED. THE ENTIRE ENGINE BLOCK WAS SMASHEDINWARD. MY …

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I WAS IN A SEMI V CAR ACCIDENT WEDNESDAY NOVEMBER 19TH, ON A 4 LANE MAJOR HIGHWAY (I-294). I WAS DRIVING A 2004 CHEVY AVEO. I WAS CUT OFF BY THE SEMI AND MY CAR WAS HIT, SPUN OUT OF CONTROL THROUGH 3 LANES OF TRAFFIC AND HIT THE CENTER MEDIAN OF THE HIGHWAY. THE CAR IS TOTALED. THE ENTIRE ENGINE BLOCK WAS SMASHEDINWARD. MY AIRBAG DIDN'T DEPLOY. I'M ANGRY. THIS CAR HAS HAD NOTHING BUT DEFECT AFTER DEFECT, BUT I PAID FOR A SAFETY FEATURE THAT WAS FAULTY. I WALKED AWAY FROM THIS ACCIDENT, BY THE GRACE OF GOD, AND NOW AM SUFFERING HORRIFIC PAIN THAT IS DIRECTLY INFLUENCED BY MY AIRBAG NOT DEPLOYING. I HAVE NO RECOURSE TO TAKE AGAINST CHEVY. I WANT DOCUMENTATION OF THIS MAJOR FAILURE. I'M LUCKY I DIDN'T DIE. THE SEMI WAS TICKETED IN THE ACCIDENT. *TR

NHTSA ODI #10249559

66,322 miles · Oct 30, 2008
Air BagsCrashInjury

TL*THE CONTACT OWNS A 2004 CHEVROLET AVEO. WHILE DRIVING 25 MPH, ANOTHER VEHICLE CRASHED INTO THE CONTACT'S VEHICLE HEAD ON. THE AIR BAGS FAILED TO DEPLOY. THE FIRE DEPARTMENT ARRIVED AND DEACTIVATED THE AIR BAG SWITCH, SO THAT THE AIR BAGS WOULD NOT DEPLOY WHILE REMOVING HER FROM THE VEHICLE. THE CONTACT SUSTAINED MAJOR INJ…

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TL*THE CONTACT OWNS A 2004 CHEVROLET AVEO. WHILE DRIVING 25 MPH, ANOTHER VEHICLE CRASHED INTO THE CONTACT'S VEHICLE HEAD ON. THE AIR BAGS FAILED TO DEPLOY. THE FIRE DEPARTMENT ARRIVED AND DEACTIVATED THE AIR BAG SWITCH, SO THAT THE AIR BAGS WOULD NOT DEPLOY WHILE REMOVING HER FROM THE VEHICLE. THE CONTACT SUSTAINED MAJOR INJURIES BY STRIKING THE STEERING WHEEL. THE VEHICLE WAS DESTROYED AND TOWED FROM THE SCENE. THE FAILURE AND CURRENT MILEAGES WERE 66,322.

NHTSA ODI #10247309

Mileage unknown · Apr 2, 2008
Air BagsElectrical SystemService Brakes, Hydraulic

AIR BAG INDICATOR LIGHT CAME ON IN MID JANUARY 2008 AND HAS REMAINED ON. THE CAR JUST WENT OUT OF WARRANTY IN AUG 2007. SINCE I HAVE BEEN DEPLOYED FOR 15 MONTHS, I WAS NOT ABLE TO DISCOVER THIS PROBLEM WHILE IT WAS STILL UNDER STANDARD WARRANTY. AFTER CONTACTING CHEVROLET ABOUT SEVERAL ISSUES WITH THE BRAKES AND AIR BAG LIGHT…

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AIR BAG INDICATOR LIGHT CAME ON IN MID JANUARY 2008 AND HAS REMAINED ON. THE CAR JUST WENT OUT OF WARRANTY IN AUG 2007. SINCE I HAVE BEEN DEPLOYED FOR 15 MONTHS, I WAS NOT ABLE TO DISCOVER THIS PROBLEM WHILE IT WAS STILL UNDER STANDARD WARRANTY. AFTER CONTACTING CHEVROLET ABOUT SEVERAL ISSUES WITH THE BRAKES AND AIR BAG LIGHT, THEY INSTRUCTED ME TO GET IT DIAGNOSED. THE DIAGNOSIS REVEALED AN ECW FAILURE BUT NOTHING COULD BE FOUND WRONG WITH THE BRAKES. RECOMMENDATION FROM CHEVROLET SERVCO IS TO HAVE ECW FIXED. AFTER THE OCCURRENCE WITH THE BRAKES, MY HUSBAND BEGAN DRIVING THE VEHICLE. *TR

NHTSA ODI #10223205

17,000 miles · May 15, 2007
Air Bags

TL*THE CONTACT OWNS A 2004 CHEVROLET AVEO. THE CONTACT HAD THE VEHICLE'S AIR BAG SENSOR REPLACED THREE TIMES. THE AIR BAG WARNING LIGHT ILLUMINATED AT 17,000 MILES. THE DEALER REPLACED THE SENSOR. AT 20,000 MILES, THE LIGHT ILLUMINATED AGAIN. THE DEALER DOES NOT KNOW WHY THE AIR BAG LIGHT CONTINUES TO ILLUMINATE, BUT STATED…

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TL*THE CONTACT OWNS A 2004 CHEVROLET AVEO. THE CONTACT HAD THE VEHICLE'S AIR BAG SENSOR REPLACED THREE TIMES. THE AIR BAG WARNING LIGHT ILLUMINATED AT 17,000 MILES. THE DEALER REPLACED THE SENSOR. AT 20,000 MILES, THE LIGHT ILLUMINATED AGAIN. THE DEALER DOES NOT KNOW WHY THE AIR BAG LIGHT CONTINUES TO ILLUMINATE, BUT STATED THAT IF THE SENSOR DOES NOT GET REPLACED, THE AIR BAG WILL DEPLOY. AT 29,000 MILES, THE SENSOR WAS REPLACED AGAIN. AFTER PARKING THE VEHICLE, THE CONTACT ATTEMPTED TO APPLY THE EMERGENCY BRAKE BUT IT FELT LOSE. THE BRAKE WAS RELEASED AND THE VEHICLE WAS TOWED BECAUSE THE WHEELS WOULD NOT MOVE. THE DEALER STATED THAT THE BRAKE ASSEMBLY FELL APART. THE FAILURE RECURRED AT 40,000 MILES. THE ENGINE SIZE WAS UNKNOWN. THE CURRENT MILEAGE IS 42,000 AND FAILURE MILEAGE WAS 17,000.

NHTSA ODI #10190757

Mileage unknown · Oct 18, 2006
Air BagsCrash

MY DAUGHTER LOST CONTROL OF HER 2004 AVEO. THE STATE POLICE OFFICER SAID THAT THE FRONT OF THE CAR HIT THE TREE A HIGH SPEED AND THAT THE AIR BAGS DID NOT DEPLOY. *NM

NHTSA ODI #10171219

2,900 miles · Sep 23, 2006
Air Bags

AIR BAG~SDM INTERNAL SENSOR KEEPS SHORTING OUT. *NM

NHTSA ODI #10169019

10,972 miles · May 5, 2006
Air BagsSeatsCrashInjury

WHILE STOPPED AT RED LIGHT, OUR 2004 CHEVY AVEO WAS STRUCK FROM BEHIND BY A VEHICLE TRAVELING ABOUT 25-45 MPH, WHICH PROPELLED THE AVEO INTO THE CAR IN FRONT OF IT. DURING THE CRASH, THE DRIVER'S SEAT MOVED BACKWARD INTO ABOUT A 45 DEGREE ANGLE AND LOCKED IN THAT POSITION AND PROVIDING MY DAUGHTER NO PROTECTION AGAINST WHIPLASH…

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WHILE STOPPED AT RED LIGHT, OUR 2004 CHEVY AVEO WAS STRUCK FROM BEHIND BY A VEHICLE TRAVELING ABOUT 25-45 MPH, WHICH PROPELLED THE AVEO INTO THE CAR IN FRONT OF IT. DURING THE CRASH, THE DRIVER'S SEAT MOVED BACKWARD INTO ABOUT A 45 DEGREE ANGLE AND LOCKED IN THAT POSITION AND PROVIDING MY DAUGHTER NO PROTECTION AGAINST WHIPLASH. SHE RECEIVED INJURIES TO HER NECK AND ABDOMEN, WHICH WOULD HAVE BEEN MUCH WORSE IF SHE HAD NOT BEEN HOLDING ON TIGHTLY TO THE STEERING WHEEL. SHE WAS WEARING HER SEAT BELT AT THE TIME OF THE CRASH, AND THE AVEO AIRBAGS DID NOT DEPLOY. *JB

NHTSA ODI #10156867

48,000 miles · Apr 3, 2006
Air BagsCrashInjury

DT*: THE CONTACT STATED WHILE TRAVELING 55 MPH THE VEHICLE WENT IN A DITCH, CAUSING DAMAGE TO THE FRONT END. WHEN THIS OCCURRED THE AIRBAGS DID NOT DEPLOY. THE SEAT BELT WAS WORN, BUT THE CONTACT SUSTAINED MINOR INJURIES. THE VEHICLE WAS TOWED TO THE CONTACT'S RESIDENCE AND HAS NOT BEEN SEEN BY A MECHANIC. UPDATED 05/03/06…

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DT*: THE CONTACT STATED WHILE TRAVELING 55 MPH THE VEHICLE WENT IN A DITCH, CAUSING DAMAGE TO THE FRONT END. WHEN THIS OCCURRED THE AIRBAGS DID NOT DEPLOY. THE SEAT BELT WAS WORN, BUT THE CONTACT SUSTAINED MINOR INJURIES. THE VEHICLE WAS TOWED TO THE CONTACT'S RESIDENCE AND HAS NOT BEEN SEEN BY A MECHANIC. UPDATED 05/03/06. *JB

NHTSA ODI #10154457

30,000 miles · Mar 2, 2006
Air BagsEngine And Engine CoolingSteering

INTRO: MAKE CHEVROLET MODEL KALOS 2004 [XXX]. AIRBAG WARNING INDICATOR WAS ON FOR SEVERAL TIMES (MORE THAN 10 TIMES). A CHECK WAS PERFORMED ON 13 AUGUST 2005 AND THE ONLY REPAIR WAS TO RESET THE SIGNAL FROM SCAN TOOL. THE SIGNAL REMAIN ON CONTINUOUSLY BEING A DANGEROUS SITUATION, SERVICE SHOP REFUSED INITIALLY TO REPAIR THE FAU…

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INTRO: MAKE CHEVROLET MODEL KALOS 2004 [XXX]. AIRBAG WARNING INDICATOR WAS ON FOR SEVERAL TIMES (MORE THAN 10 TIMES). A CHECK WAS PERFORMED ON 13 AUGUST 2005 AND THE ONLY REPAIR WAS TO RESET THE SIGNAL FROM SCAN TOOL. THE SIGNAL REMAIN ON CONTINUOUSLY BEING A DANGEROUS SITUATION, SERVICE SHOP REFUSED INITIALLY TO REPAIR THE FAULTY SRS INITIATING THE CORRECTIVE ACTIONS WERE DELAYED FOR 4 (FOUR) MONTHS SO ON 07 DECEMBER 2005 WERE REPLACED ON MY VEHICLE BOTH SIDE AIRBAGS MODULE AND THE SDM (SENSING DIAGNOSTIC MODULE). 2. AT 10000 KM OIL SPOT APPEAR ON TOP OF THE ENGINE (ENGINE DISTRIBUTION COVER) AND EVEN REPORTED TO SERVICE SHOP MECHANICS NO ACTION WAS TAKEN IN ORDER TO INVESTIGATE AND TO CORRECT THE FAILURE TILL 40603 KM WHEN THE SPOT EXTENDED AND CONTAMINATE WITH LUBRICANT TIMING BELT AREA AND FOLLOWING PARTS HAD TO BE REPLACED: HOSE, BREATHER; TIMING BELT TIMING BELT EXPANDER OIL SEAL RING 3. BRAKE, POWER STEERING, COOLANT AND CLUTCH FLUIDS AND SPARK PLUGS WERE REPLACED LATER THAN NORMAL MAINTENANCE SCHEDULE, AND ONLY AFTER I SUBMITTED A WRITTEN COMPLAIN TO THE SERVICE SHOP MANAGER. IT SUPPOSED TO BE REPLACED AT 30 000 KM AND IT WERE REPLACED AT 38070 KM. THIS ALSO IT HAPPENED WITH THE FUEL FILTER, WHICH HAD TO BE REPLACED AT 45000 KM, AND IT WAS REPLACED AT 49200 KM. 4.IT WAS REPORTED BY THE OWNER THAT AC IS OUT OF SERVICE AT 49200 KM (EVAP CONDENSER FOUND WITH A LARGE CRACK AND REFRIGERANT FLUID LOST COMPLETELY). ACCORDING TO MAINTENANCE SCHEDULE AT 45000 KM SERVICE SHOP HAD TO INSPECT EVAP CONDENSER FROM THE CONDITIONING SYSTEM AND THE PIPELINES. AC PERIODICAL MAINTENANCE NEVER HAD BEEN PERFORMED TO THE VEHICLE AS IT WAS STATED IN THE TECHNICAL SPECIFICATIONS. 5.ENGINE OIL WAS NOT THE RESPECTING API SPECIFICATIONS SO INSTEAD 5W 30 SYNTHETIC OIL WAS USED 10W 40 MINERAL OIL. IT TOOK ALMOST 18 MONTHS AND 40603 KM TO CONVINCE THEM TO USE THE PROPER OIL FOR THE ENGINE. THIS THING AFFECTED ENGINE LIFE. *JB UPDATED 07/17/2012 *JS

NHTSA ODI #10151651

Official recalls

2

14V261000 · Exterior Lighting:headlights

May 19, 2014

General Motors is recalling certain model year 2004-2008 Chevrolet Aveo vehicles equipped with daytime running lights (DRL). In the affected vehicles, there may be heat generated within the DRL module located in the center console in the instrument panel, which could melt the DRL module.

Consequence & remedy

Consequence: If the DRL module melts due to the heat generation, it could cause a vehicle fire.

Remedy: GM will notify owners, and dealers will install a revised DRL module, inspect the wiring connector for heat damage, and clean the DRL circuit grounds. Owners were sent interim notices on August 14, 2014. The recall began on February 6, 2015. Owners may contact General Motors customer service at 1-800-222-1020 (Chevrolet). General Motors recall number for this campaign is 14236.

04V407000 · Seat Belts:rear/other

Aug 17, 2004

ON CERTAIN PASSENGER VEHICLES, THE REAR SAFETY BELT CAN BECOME TWISTED.

Consequence & remedy

Consequence: IF THIS OCCURS THE SAFETY BELT RETRACTOR MAY LOCK IN POSITION SO THAT THE BELT CANNOT BE USED. IN THE EVENT OF A VEHICLE CRASH, PERSONAL INJURY TO THE SEAT OCCUPANT COULD OCCUR.

Remedy: DEALERS WILL INSTALL A SAFETY BELT WEBBING GUIDE TO PREVENT THE BELT FROM TWISTING. THE RECALL BEGAN ON OCTOBER 15, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438. VEHICLE OWNERS LOCATED IN GUAM SHOULD CONTACT GM CUSTOMER ASSISTANCE AT 1-671-648-8453.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

EA08005 · Stuck Throttle Valve

Opened Feb 14, 2008 · Closed Oct 14, 2008

Status: closed (inferred from source dates) · Engine And Engine Cooling:exhaust System:emission Control:crankcase (pcv); Vehicle Speed Control

TO DATE, THE OFFICE OF DEFECTS INVESTIGATION (ODI) IS AWARE OF 29 NON-DUPLICATIVE COMPLAINTS/FIELD REPORTS AND 52 WARRANTY CLAIMS RELATED TO THE ALLEGED DEFECT AFFECTING 69 UNIQUE SUBJECT VEHICLES.BECAUSE THE ALLEGED DEFECT CONDITION IS MOST LIKELY TO OCCUR DURING WINTER MONTHS WHEN AMBIENT TEMPERATURES ARE BELOW FREEZING, ODI UPGRADED THIS INVESTIGATION TO AN ENGINEERING ANALYSIS ON FEBRUARY 14, 2008 SO THAT IT COULD CONTINUE TO MONITOR THE FIELD EXPERIENCE DURING THE 2007/2008 WINTER SEASON.BY LETTER DATED MAY 22, 2008, GENERAL MOTORS CORP. (GM) SUPPLEMENTED ITS PREVIOUS INFORMATION REQUEST RESPONSE WITH FIELD DATA RECEIVED BY GM THROUGH MAY 1, 2008.ACCORDING TO GM, WHEN MOISTURE FREEZES IN THE POSITIVE CRANKCASE VENTILATION (PCV) SYSTEM AND/OR THE ENGINE AIR INTAKE TRACT IT IS MOST OFTEN OBSERVED AS A HARD TO START/NO START CONDITION, THROTTLE STUCK CLOSED, ROUGH RUNNING ENGINE, STALLING AT IDLE, OR OIL LEAKAGE.OF THE 29 COMPLAINTS RELATED TO STUCK THROTTLE, ODI IDENTIFIED 5 REPORTS THAT ALLEGE UNWANTED ACCELERATION, 13 REPORTS DESCRIBE AN APPARENT HIGH-IDLE CONDITION AT START UP OR WHEN SLOWING THE VEHICLE TO A STOP WITHOUT ANY ALLEGATION OF UNWANTED ACCELERATION OR DIMINISHED BRAKING PERFORMANCE, AND THE REMAINING 11 REPORTS DESCRIBE AMBIGUOUS ALLEGATIONS OF STUCK THROTTLE WITHOUT REGARD TO SEVERITY OR CONSEQUENCE.ODI ANALYSIS OF FIELD INCIDENT DATA SHOWS THAT THE COMPLAINT AND WARRANTY TRENDS APPEAR TO BE IN DECLINE, WITH ONLY 1 ADDITIONAL COMPLAINT AND 6 WARRANTY CLAIMS RELATED TO THE ALLEGED DEFECT RECEIVED BY GM SINCE APRIL 2007. A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION HAS BEEN CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Additional source detail variants (2)

Engine And Engine Cooling:exhaust System:emission Control:crankcase (pcv)

TO DATE, THE OFFICE OF DEFECTS INVESTIGATION (ODI) IS AWARE OF 29 NON-DUPLICATIVE COMPLAINTS/FIELD REPORTS AND 52 WARRANTY CLAIMS RELATED TO THE ALLEGED DEFECT AFFECTING 69 UNIQUE SUBJECT VEHICLES.BECAUSE THE ALLEGED DEFECT CONDITION IS MOST LIKELY TO OCCUR DURING WINTER MONTHS WHEN AMBIENT TEMPERATURES ARE BELOW FREEZING, ODI UPGRADED THIS INVESTIGATION TO AN ENGINEERING ANALYSIS ON FEBRUARY 14, 2008 SO THAT IT COULD CONTINUE TO MONITOR THE FIELD EXPERIENCE DURING THE 2007/2008 WINTER SEASON.BY LETTER DATED MAY 22, 2008, GENERAL MOTORS CORP. (GM) SUPPLEMENTED ITS PREVIOUS INFORMATION REQUEST RESPONSE WITH FIELD DATA RECEIVED BY GM THROUGH MAY 1, 2008.ACCORDING TO GM, WHEN MOISTURE FREEZES IN THE POSITIVE CRANKCASE VENTILATION (PCV) SYSTEM AND/OR THE ENGINE AIR INTAKE TRACT IT IS MOST OFTEN OBSERVED AS A HARD TO START/NO START CONDITION, THROTTLE STUCK CLOSED, ROUGH RUNNING ENGINE, STALLING AT IDLE, OR OIL LEAKAGE.OF THE 29 COMPLAINTS RELATED TO STUCK THROTTLE, ODI IDENTIFIED 5 REPORTS THAT ALLEGE UNWANTED ACCELERATION, 13 REPORTS DESCRIBE AN APPARENT HIGH-IDLE CONDITION AT START UP OR WHEN SLOWING THE VEHICLE TO A STOP WITHOUT ANY ALLEGATION OF UNWANTED ACCELERATION OR DIMINISHED BRAKING PERFORMANCE, AND THE REMAINING 11 REPORTS DESCRIBE AMBIGUOUS ALLEGATIONS OF STUCK THROTTLE WITHOUT REGARD TO SEVERITY OR CONSEQUENCE.ODI ANALYSIS OF FIELD INCIDENT DATA SHOWS THAT THE COMPLAINT AND WARRANTY TRENDS APPEAR TO BE IN DECLINE, WITH ONLY 1 ADDITIONAL COMPLAINT AND 6 WARRANTY CLAIMS RELATED TO THE ALLEGED DEFECT RECEIVED BY GM SINCE APRIL 2007. A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION HAS BEEN CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Vehicle Speed Control

TO DATE, THE OFFICE OF DEFECTS INVESTIGATION (ODI) IS AWARE OF 29 NON-DUPLICATIVE COMPLAINTS/FIELD REPORTS AND 52 WARRANTY CLAIMS RELATED TO THE ALLEGED DEFECT AFFECTING 69 UNIQUE SUBJECT VEHICLES.BECAUSE THE ALLEGED DEFECT CONDITION IS MOST LIKELY TO OCCUR DURING WINTER MONTHS WHEN AMBIENT TEMPERATURES ARE BELOW FREEZING, ODI UPGRADED THIS INVESTIGATION TO AN ENGINEERING ANALYSIS ON FEBRUARY 14, 2008 SO THAT IT COULD CONTINUE TO MONITOR THE FIELD EXPERIENCE DURING THE 2007/2008 WINTER SEASON.BY LETTER DATED MAY 22, 2008, GENERAL MOTORS CORP. (GM) SUPPLEMENTED ITS PREVIOUS INFORMATION REQUEST RESPONSE WITH FIELD DATA RECEIVED BY GM THROUGH MAY 1, 2008.ACCORDING TO GM, WHEN MOISTURE FREEZES IN THE POSITIVE CRANKCASE VENTILATION (PCV) SYSTEM AND/OR THE ENGINE AIR INTAKE TRACT IT IS MOST OFTEN OBSERVED AS A HARD TO START/NO START CONDITION, THROTTLE STUCK CLOSED, ROUGH RUNNING ENGINE, STALLING AT IDLE, OR OIL LEAKAGE.OF THE 29 COMPLAINTS RELATED TO STUCK THROTTLE, ODI IDENTIFIED 5 REPORTS THAT ALLEGE UNWANTED ACCELERATION, 13 REPORTS DESCRIBE AN APPARENT HIGH-IDLE CONDITION AT START UP OR WHEN SLOWING THE VEHICLE TO A STOP WITHOUT ANY ALLEGATION OF UNWANTED ACCELERATION OR DIMINISHED BRAKING PERFORMANCE, AND THE REMAINING 11 REPORTS DESCRIBE AMBIGUOUS ALLEGATIONS OF STUCK THROTTLE WITHOUT REGARD TO SEVERITY OR CONSEQUENCE.ODI ANALYSIS OF FIELD INCIDENT DATA SHOWS THAT THE COMPLAINT AND WARRANTY TRENDS APPEAR TO BE IN DECLINE, WITH ONLY 1 ADDITIONAL COMPLAINT AND 6 WARRANTY CLAIMS RELATED TO THE ALLEGED DEFECT RECEIVED BY GM SINCE APRIL 2007. A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION HAS BEEN CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

PE07051 · Stuck Throttle Valve

Opened Oct 19, 2007 · Closed Feb 14, 2008

Status: closed (inferred from source dates) · Engine And Engine Cooling:exhaust System:emission Control:crankcase (pcv); Vehicle Speed Control

ON OCTOBER 19, 2007, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION TO INVESTIGATE ALLEGED STUCK THROTTLE INCIDENTS DUE TO ICE FORMATION WITHIN THE ENGINE AIR INTAKE TRACT IN CERTAIN MODEL YEAR (MY) 2004-2005 CHEVROLET AVEO VEHICLES MANUFACTURED FOR SALE OR LEASE IN THE UNITED STATES.THIS INVESTIGATION WAS PROMPTED BY A SAFETY RECALL CAMPAIGN (05F-069) CONDUCTED BY GENERAL MOTORS CORP. (GM) INVOLVING SUBSTANTIALLY SIMILAR VEHICLES MANUFACTURED FOR SALE OR LEASE IN CANADA.AT THAT TIME, GM ISSUED A TECHNICAL SERVICE BULLETIN (TSB #05-06-04-065) TO ADDRESS THE ALLEGED DEFECT CONDITION IN U.S. VEHICLES.GM SUBSEQUENTLY REVISED THE CANADIAN RECALL CAMPAIGN TO INCLUDE MORE DETAILED INSTRUCTIONS AFTER IT DISCOVERED CERTAIN VEHICLES WERE NOT PROPERLY SERVICED UNDER THE ORIGINAL RECALL CAMPAIGN.GM REVISED THE CANADIAN RECALL CAMPAIGN A SECOND TIME TO INCLUDE MORE SUBSTANTIAL CHANGES TO THE THROTTLE BODY, INTAKE MANIFOLD, POSITIVE CRANKCASE VENTILATION (PCV) AND ENGINE COOLING SYSTEMS TO FURTHER REDUCE THE LIKELIHOOD OF ICING WITHIN THE ENGINE AIR INTAKE TRACT.AGAIN, GM ISSUED A TECHNICAL SERVICE BULLETIN (TSB #08-06-04-009) TO ADDRESS THE ALLEGED DEFECT CONDITION IN U.S. VEHICLES USING THE REVISED PROCEDURE.ODI IS AWARE OF 28 NON-DUPLICATIVE COMPLAINTS/FIELD REPORTS AND 46 WARRANTY CLAIMS RELATED TO THE ALLEGED DEFECT AFFECTING 63 UNIQUE SUBJECT VEHICLES.THE ALLEGED DEFECT CONDITION IS MOST LIKELY TO OCCUR DURING THE WINTER MONTHS WHEN AMBIENT TEMPERATURES ARE BELOW FREEZING.HOWEVER, THE INFORMATION PROVIDED IN GM'S RESPONSE TO ODI'S INFORMATION REQUEST LETTER DATED NOVEMBER 2, 2007, DOES NOT CAPTURE EVENTS THAT MAY HAVE OCCURRED DURING THE MOST RECENT WINTER MONTHS.ACCORDINGLY, THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA08-005) TO FURTHER STUDY THE FREQUENCY OF THE ALLEGED DEFECT.

Additional source detail variants (2)

Engine And Engine Cooling:exhaust System:emission Control:crankcase (pcv)

ON OCTOBER 19, 2007, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION TO INVESTIGATE ALLEGED STUCK THROTTLE INCIDENTS DUE TO ICE FORMATION WITHIN THE ENGINE AIR INTAKE TRACT IN CERTAIN MODEL YEAR (MY) 2004-2005 CHEVROLET AVEO VEHICLES MANUFACTURED FOR SALE OR LEASE IN THE UNITED STATES.THIS INVESTIGATION WAS PROMPTED BY A SAFETY RECALL CAMPAIGN (05F-069) CONDUCTED BY GENERAL MOTORS CORP. (GM) INVOLVING SUBSTANTIALLY SIMILAR VEHICLES MANUFACTURED FOR SALE OR LEASE IN CANADA.AT THAT TIME, GM ISSUED A TECHNICAL SERVICE BULLETIN (TSB #05-06-04-065) TO ADDRESS THE ALLEGED DEFECT CONDITION IN U.S. VEHICLES.GM SUBSEQUENTLY REVISED THE CANADIAN RECALL CAMPAIGN TO INCLUDE MORE DETAILED INSTRUCTIONS AFTER IT DISCOVERED CERTAIN VEHICLES WERE NOT PROPERLY SERVICED UNDER THE ORIGINAL RECALL CAMPAIGN.GM REVISED THE CANADIAN RECALL CAMPAIGN A SECOND TIME TO INCLUDE MORE SUBSTANTIAL CHANGES TO THE THROTTLE BODY, INTAKE MANIFOLD, POSITIVE CRANKCASE VENTILATION (PCV) AND ENGINE COOLING SYSTEMS TO FURTHER REDUCE THE LIKELIHOOD OF ICING WITHIN THE ENGINE AIR INTAKE TRACT.AGAIN, GM ISSUED A TECHNICAL SERVICE BULLETIN (TSB #08-06-04-009) TO ADDRESS THE ALLEGED DEFECT CONDITION IN U.S. VEHICLES USING THE REVISED PROCEDURE.ODI IS AWARE OF 28 NON-DUPLICATIVE COMPLAINTS/FIELD REPORTS AND 46 WARRANTY CLAIMS RELATED TO THE ALLEGED DEFECT AFFECTING 63 UNIQUE SUBJECT VEHICLES.THE ALLEGED DEFECT CONDITION IS MOST LIKELY TO OCCUR DURING THE WINTER MONTHS WHEN AMBIENT TEMPERATURES ARE BELOW FREEZING.HOWEVER, THE INFORMATION PROVIDED IN GM'S RESPONSE TO ODI'S INFORMATION REQUEST LETTER DATED NOVEMBER 2, 2007, DOES NOT CAPTURE EVENTS THAT MAY HAVE OCCURRED DURING THE MOST RECENT WINTER MONTHS.ACCORDINGLY, THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA08-005) TO FURTHER STUDY THE FREQUENCY OF THE ALLEGED DEFECT.

Vehicle Speed Control

ON OCTOBER 19, 2007, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION TO INVESTIGATE ALLEGED STUCK THROTTLE INCIDENTS DUE TO ICE FORMATION WITHIN THE ENGINE AIR INTAKE TRACT IN CERTAIN MODEL YEAR (MY) 2004-2005 CHEVROLET AVEO VEHICLES MANUFACTURED FOR SALE OR LEASE IN THE UNITED STATES.THIS INVESTIGATION WAS PROMPTED BY A SAFETY RECALL CAMPAIGN (05F-069) CONDUCTED BY GENERAL MOTORS CORP. (GM) INVOLVING SUBSTANTIALLY SIMILAR VEHICLES MANUFACTURED FOR SALE OR LEASE IN CANADA.AT THAT TIME, GM ISSUED A TECHNICAL SERVICE BULLETIN (TSB #05-06-04-065) TO ADDRESS THE ALLEGED DEFECT CONDITION IN U.S. VEHICLES.GM SUBSEQUENTLY REVISED THE CANADIAN RECALL CAMPAIGN TO INCLUDE MORE DETAILED INSTRUCTIONS AFTER IT DISCOVERED CERTAIN VEHICLES WERE NOT PROPERLY SERVICED UNDER THE ORIGINAL RECALL CAMPAIGN.GM REVISED THE CANADIAN RECALL CAMPAIGN A SECOND TIME TO INCLUDE MORE SUBSTANTIAL CHANGES TO THE THROTTLE BODY, INTAKE MANIFOLD, POSITIVE CRANKCASE VENTILATION (PCV) AND ENGINE COOLING SYSTEMS TO FURTHER REDUCE THE LIKELIHOOD OF ICING WITHIN THE ENGINE AIR INTAKE TRACT.AGAIN, GM ISSUED A TECHNICAL SERVICE BULLETIN (TSB #08-06-04-009) TO ADDRESS THE ALLEGED DEFECT CONDITION IN U.S. VEHICLES USING THE REVISED PROCEDURE.ODI IS AWARE OF 28 NON-DUPLICATIVE COMPLAINTS/FIELD REPORTS AND 46 WARRANTY CLAIMS RELATED TO THE ALLEGED DEFECT AFFECTING 63 UNIQUE SUBJECT VEHICLES.THE ALLEGED DEFECT CONDITION IS MOST LIKELY TO OCCUR DURING THE WINTER MONTHS WHEN AMBIENT TEMPERATURES ARE BELOW FREEZING.HOWEVER, THE INFORMATION PROVIDED IN GM'S RESPONSE TO ODI'S INFORMATION REQUEST LETTER DATED NOVEMBER 2, 2007, DOES NOT CAPTURE EVENTS THAT MAY HAVE OCCURRED DURING THE MOST RECENT WINTER MONTHS.ACCORDINGLY, THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA08-005) TO FURTHER STUDY THE FREQUENCY OF THE ALLEGED DEFECT.