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1996 Chevrolet Astro

Owner reports · Recalls · Investigations

More warning signs than most Astro years

Owner complaints for the 1996 Chevrolet Astro are substantially higher than the model-year median of 69.

About this comparison →

When problems were reported

Mileage at the reported incident

Limited mileage data: 22 of 263 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Suspension. Review the 60 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Visibility. Review the 60 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 33 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

17 crash reports1 fire reports7 injury reports

What owners actually said

263 reports
Mileage unknown · Aug 30, 2001
Suspension

WHILE IN PARK IN THE DRIVEWAY AND THE FRONT END DROPPED TO THE GROUND, WITH A VERY LOUD CRASHING SOUND. THE TORSION BAR BROKE.

NHTSA ODI #9003638

Mileage unknown · Aug 30, 2001
Suspension

WHEN I BACKED MY VAN UP TO LEAVE FOR WORK , THE FRONT DRIVER SIDE WAS SITTING ON THE TIRE & IT WAS MAKING A RUBBING SOUND. WE HAD TO GET IT TOWED & EVEN THOUGH ONLY ONE TORSION BAR WAS BROKE THE REPLACE BOTH. THE TOTAL BILL WAS $560. I AM JUST THANKFUL IT DIDN'T HAPPEN 2 WEEKS SOONER WHEN I WAS ON A TRIP ON THE INTERSTATE GOI…

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WHEN I BACKED MY VAN UP TO LEAVE FOR WORK , THE FRONT DRIVER SIDE WAS SITTING ON THE TIRE & IT WAS MAKING A RUBBING SOUND. WE HAD TO GET IT TOWED & EVEN THOUGH ONLY ONE TORSION BAR WAS BROKE THE REPLACE BOTH. THE TOTAL BILL WAS $560. I AM JUST THANKFUL IT DIDN'T HAPPEN 2 WEEKS SOONER WHEN I WAS ON A TRIP ON THE INTERSTATE GOING 70 MPH, WITH MY SISTER & OUR CHILDREN WITH US. I HAVE NOTICED THAT THERE HAVE BEEN NO MORE COMPLAINTS AFTER THE 1996"S. I WILL ASSUME THAT CHEVY REPLACED THE PART FINALLY. I COUNT 80 COMPLAINTS ON YOUR WEBSITE, INVOLVING 92'S THROUGH 96'S. HOW MANY MORE ARE OUT THERE THAT HAVE NOT BEEN REPORTED? I THINK CHEVY KNEW IT HAD A BAD PART, & THEY SHOULD PAY FOR REPAIRS.*AK

NHTSA ODI #751436

Mileage unknown · Aug 16, 2001
Power Train

WE HAD THE TRANSMISSION GO OUT THE FIRST TIME AT 39,000 GM REPLACED IT . THE TOLD US WITH A REBUILT TRANSMSSION AND FOUND OUT IT WAS THE TRANSMISSION THAT WAS IN IT FIXED. THEN AT 59,00 THE TRANSMISSION WENT OUT AGAIN. WE HAD CONTACTED SPITZER AUTOWORLD AT ABOUT 31,000 THAT WE WAS HAVING PROBLEMS AND THE TRANSMISSION WAS GRINDIN…

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WE HAD THE TRANSMISSION GO OUT THE FIRST TIME AT 39,000 GM REPLACED IT . THE TOLD US WITH A REBUILT TRANSMSSION AND FOUND OUT IT WAS THE TRANSMISSION THAT WAS IN IT FIXED. THEN AT 59,00 THE TRANSMISSION WENT OUT AGAIN. WE HAD CONTACTED SPITZER AUTOWORLD AT ABOUT 31,000 THAT WE WAS HAVING PROBLEMS AND THE TRANSMISSION WAS GRINDING TILL IT WARMED UP THEN IT QUIT. THEY SAID IT WOULDNT DO ANY GOOD TO BRING IT IN TILL IT WAS DOING IT ALL THE TIME WHICH IT WASNT SO WE DIDNT TAKE IT IN. THEN WHEN IT WENT OUT COMPLETLY AND WE CALLED THEM THEY DONT WANT TO FIX IT. THEY DONT WANT TO MAKE NO COMPENSATION AT ALL FOR IT. WE TOOK IT TO THE PERSON WHO REPAIRED IT ORGINALLY AND HE SAID THE CLUTCHES ARE OUT AGAIN WHICH WAS THE SAME PROBLEM IT HAD. THE SERVICE MANAGER THAT WAS AT SPITZER WHEN WE FIRST REPORTED THE PROBLEM IS GONE FROM THERE AND THE WOMEN WE STARTED WORKING WITH THIS TIME IS GONE. SO WE ARE THINKING MAYBE WITH ALL THE PEOPLE LEAVING GM HAS NOT BEEN TOLD THE WHOLE STORY BUT THE REPRESENTIVE HAS SAID NO TO THE CLAIM AND THEY SAID ONCE HE SAYS NO THAT IS THE FINAL WORD. WE SHOULD NOT HAVE HAD THIS PROBLEM AGAIN ALREADY UNLESS THERE IS A PROBLEM WITH THE TRANSMISSIONS! THEY MUST BE DEFECTIVE CAUSE THE PRIOR ASTRO VAN WE HAD THE TRANSMISSION WOULD DO THE SAME THING TILL IT WARMED UP BUT THANK GOD WE TRADED IT OFF BEFORE IT WENT OUT. PLEASE HELP US. IF YOU NEED ANY MORE INFORMATION FEEL FREE TO CONTACT US. WE HAVE ALSO HAD WINDSHILED WIPERS GO OUT POWER WINDOWS TIRES REPLACED THREE TIMES WHICH SEEMS ALOT FOR 59,000 MILES AND A SENSOR WAS REPLACED. PROPER MATIENCE HAS ALWAYS BEEN DONE ON THE VAN. *AK

NHTSA ODI #750630

Mileage unknown · Aug 14, 2001
Power Train

THE PROBLEM IS THAT THERE IS A PART IN THE TRANSFER CASE CALLED A VISCOUS CLUTCH. THAT WHEN IT FAILS THE VEHICLE WILL ROLL ON ANY DEGREE OF AN INCLINE WHILE IN PARK. I HAVE SPOKEN TO THE CHEVROLET HOT LINE AND SEVERAL SERVICE WRITERS, AT SEVERAL DIFFERENT DEALERSHIPS. I HAVE BASICALLY NOT RECIEVED THE SLIGHTEST CONCERN FROM ANYO…

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THE PROBLEM IS THAT THERE IS A PART IN THE TRANSFER CASE CALLED A VISCOUS CLUTCH. THAT WHEN IT FAILS THE VEHICLE WILL ROLL ON ANY DEGREE OF AN INCLINE WHILE IN PARK. I HAVE SPOKEN TO THE CHEVROLET HOT LINE AND SEVERAL SERVICE WRITERS, AT SEVERAL DIFFERENT DEALERSHIPS. I HAVE BASICALLY NOT RECIEVED THE SLIGHTEST CONCERN FROM ANYONE. THIS IS A VERY SERIOUS PROBLEM. WHO DOESN'T COUNT ON ANY CAR [WITH AN AUTOMATIC TRANSMISSION] WHILE IN PARK NOT TO ROLL. I HATE TO IMAGINE THE POSSIBILITES. PLEASE CONSIDER THIS A SERIOUS PROBLEM. I WILL GLADLY MAKE MYSELF AVAILABLE TO ANSWER ANY QUESTIONS. I WOULD CERTAINLY HATE TO READ ABOUT A ACCIDENT DUE TO THIS DESIGN OVER SIGHT. THANK YOU, [XXX]. *AK PARTS OF THIS DOCUMENT HAVE BEEN REDACTED TO PROTECT PERSONALLY IDENTIFIABLE INFORMATION PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).

NHTSA ODI #750488

Mileage unknown · Aug 8, 2001
Fuel System, GasolineLatches/locks/linkagesService Brakes, Hydraulic

DURING NORMAL OPERATION OF VEHICLE, IT SOUNDS AS IF AN EXPLOSION OCCURS IN THE FRONT END OF VEHICLE. THIS HAS OCCURRED FOUR TIMES, AND DEALERSHIP REPLACED BOTH FRONT BRAKE CALIPERS TWICE. ALSO, FOUND A SHORT IN THE FUEL PUMP. HAS NOT EXAMINED VEHICLE FOR THE LAST INCIDENT. *AK CONSUMER STATES BRAKE PEDAL IS VERY SOFT AND …

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DURING NORMAL OPERATION OF VEHICLE, IT SOUNDS AS IF AN EXPLOSION OCCURS IN THE FRONT END OF VEHICLE. THIS HAS OCCURRED FOUR TIMES, AND DEALERSHIP REPLACED BOTH FRONT BRAKE CALIPERS TWICE. ALSO, FOUND A SHORT IN THE FUEL PUMP. HAS NOT EXAMINED VEHICLE FOR THE LAST INCIDENT. *AK CONSUMER STATES BRAKE PEDAL IS VERY SOFT AND SOMETIMES GOES TO THE FLOOR, THE CALIPERS BREAK AND CAUSE A LOUD NOISE, CONSUMER STATES BRAKING POWER HAS BEEN LOST ON THREE OCCASIONS. VEHICLE STALLED ON ONE OCCASION. CONSUMER NO LONGER DRIVES THIS VEHICLE. LEFT SIDE DOOR LOCK INOPERATIVE, DEALER REPLACED THE ACTUATOR. RIGHT SIDE UPPER CONTROL ARM BOLTS LOOSE CAUSING NOISE, LEFT REAR LEAF SPRING U BOLT MISPOSITIONED HITTING AXLE TUBE, CAUSING KNOCKING NOISE. *SLC

NHTSA ODI #893773

Mileage unknown · Jul 19, 2001
Suspension

AFTER DRIVING ON HIGHWAY PARKED VEHICLE IN DRIVEWAY, AND FOUND OUT THAT FRONT OF VEHICLE WAS LOWER, AND TIRES DOWN ON WHEELS. NEXT DAY, TOWED VEHICLE TO DEALER, WHO REPLACED TORSION BAR SPRING. PLEASE PROVIDE MORE INFORMATION.*AK ABOUT A HALF HOUR AFTER THE VEHICLE HAD BEEN DRIVEN, THE CONSUMER WAS STARTLED BY A LOUD B…

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AFTER DRIVING ON HIGHWAY PARKED VEHICLE IN DRIVEWAY, AND FOUND OUT THAT FRONT OF VEHICLE WAS LOWER, AND TIRES DOWN ON WHEELS. NEXT DAY, TOWED VEHICLE TO DEALER, WHO REPLACED TORSION BAR SPRING. PLEASE PROVIDE MORE INFORMATION.*AK ABOUT A HALF HOUR AFTER THE VEHICLE HAD BEEN DRIVEN, THE CONSUMER WAS STARTLED BY A LOUD BANG, AFTER VEIWING THE VAN THE CONSUMER NOTICED THAT THE FRONT END WAS ABOUT 9 INCHES LOWER AND THE VEHICLE WAS NOT DRIVEABLE. NLM

NHTSA ODI #893093

Mileage unknown · Jul 9, 2001
Service Brakes, Hydraulic

WHILE STOPPING OR SLOWING DOWN BRAKES WILL MAKE SOME NOISE. CONTACTED DEALER, AND THE DEALER IS NOT WILLING TO DO ANYTHING. *AK

NHTSA ODI #892194

Mileage unknown · Jul 6, 2001
Visibility

WINDSHIELD WIPERS WORK INTERMITTENTLY WITH PROBLEM BECOMING INCREASINGLY WORSE. AT TIMES, WILL WORK ON HIGHEST SPEED, THEN AT OTHER TIMES, WILL FAIL COMPLETELY.*AK

NHTSA ODI #748010

Mileage unknown · Jul 2, 2001
Engine And Engine Cooling

WHILE DRIVING 65-70MPH DOWN HILL SERPENTINE BELT TENSIONER FELL OFF, RESULTING IN LOSS OF VEHICLE CONTROL.*AK CONSUMER STATES THERE WERE NO BRAKES OR POWER STEERING AND THE INSTRUMENT PANEL SHUT DOWN. *SLC

NHTSA ODI #891828

Mileage unknown · Jul 2, 2001
Suspension

WHILE DRIVING FRONT TORSION BAR BROKE, AND FRONT END OF VEHICLE DROPPED DOWN. CONTACTED DEALER, AND DEALER STATED NOTHING COULD BE DONE. *AK CONSUMER STATES THE TORION BAR HAS BEEN REDESIGNED ON NEW VEHICLES. *SLC

NHTSA ODI #891826

Official recalls

4

03V159000 · Visibility:windshield Wiper/washer

Apr 28, 2003

ON CERTAIN MINIVANS, PICKUP TRUCKS, AND SPORT UTILITY VEHICLES WITH CERTAIN MODEL-ENGINE COMBINATIONS, THE WINDSHIELD WIPER MOTOR MAY FAIL DUE TO CRACKED SOLDER JOINTS ON THE CONTROLLER CIRCUIT BOARD. THE WINDSHIELD WIPERS COULD WORK INTERMITTENTLY OR NOT AT ALL.

Consequence & remedy

Consequence: IF THIS WERE TO OCCUR DURING BAD WEATHER, DRIVER VISIBILITY WOULD BE REDUCED, WHICH COULD RESULT IN A CRASH.

Remedy: DEALERS WILL REPLACE THE WIPER MOTOR CIRCUIT BOARD AND COVER. OWNER NOTIFICATION BEGAN ON JUNE 19, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020, GMC AT 1-800-462-8782, OR OLDSMOBILE AT 1-800-442-6537.

01V123000 · Seat Belts:front:warning Light/devices

Apr 10, 2001

VEHICLE DESCRIPTION: MINI VANS. SOME OF THESE VEHICLES FAIL TO COMPLY WITH REQUIREMENTS OF FMVSS NO. 208, "OCCUPANT CRASH PROTECTION." THE "FASTEN SAFETY-BELT" AUDIBLE WARNING OCCASIONALLY MAY NOT COME ON OR MAY TERMINATE IN LESS THAN FOUR SECONDS AS REQUIRED BY THE STANDARD.

Consequence & remedy

Consequence: THIS DOES NOT MEET THE REQUIREMENTS OF THE STANDARD.

Remedy: DEALERS WILL INSTALL A NEW ALARM MODULE. OWNER NOTIFICATION BEGAN JUNE 27, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020 OR GMC AT 1-800-462-8782.

99V009000 · Child Seat

Jan 20, 1999

VEHICLE DESCRIPTION: MINI VANS EQUIPPED WITH INTEGRATED DUAL CHILD SEATS. SOME OF THESE VEHICLES MAY BE MISSING A SEAT BELT RETRACTOR CLUTCH SPRING AND/OR PAWL SPRING IN THE CHILD SEAT. IF THE CLUTCH SPRING WAS MISSING, THE SEAT BELT WOULD LOCK IN THE RETRACTED POSITION AND COULD NOT BE USED. IF THE PAWL SPRING WAS MISSING, THE SEAT BELT RESTRAINT WOULD CONTINUALLY PLAY OUT AND WOULD NOT LOCK.

Consequence & remedy

Consequence: THESE CONDITIONS COULD INCREASE THE OCCUPANT'S RISK OF INJURY IN THE EVENT OF A VEHICLE CRASH.

Remedy: DEALERS WILL INSPECT THE SEAT BELTS ON THE CHILD SEATS, AND IF NECESSARY, REPLACE THE CHILD SEAT.

97V057000 · Seat Belts:rear/other

Apr 8, 1997

THE OUTBOARD SAFETY BELT WEBBING ON THE RIGHT-HAND REAR BUCKET SEAT CAN SEPARATE DURING A VEHICLE CRASH.

Consequence & remedy

Consequence: IN THE EVENT OF A CRASH, THE VEHICLE OCCUPANT WOULD NOT BE PROPERLY RESTRAINED AND PERSONAL INJURY COULD RESULT.

Remedy: DEALERS WILL INSTALL A PROTECTOR ON THE REAR SEAT CUSHION FRAME.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

EA02006 · Windshield Wiper Failure

Opened May 31, 2002 · Closed Jul 23, 2003

Status: closed (inferred from source dates) · Visibility:windshield Wiper/washer:motor

AS A RESULT OF THIS, AND THE PRECEDINGINVESTIGATION, RQ99-003, GM HAS EXPANDED THE POPULATION OF SAFETY RECALL 98V-150 (REPLACEMENT OF THE WINDSHIELD WIPER CONTROL MODULE) TO INCLUDE AN ADDITIONAL 1.77 MILLION VEHICLES.INCLUDED ARE VARIOUS 1994-1997 MY M/L VANS, S/T TRUCKS AND SUVS, & C/K TRUCKS AND SUVS.SEE ATTACHED TECHNICAL REPORT FOR DETAILS.

Additional source detail variants (2)

Visibility:windshield Wiper/washer:motor

AS A RESULT OF THIS, AND THE PRECEDINGINVESTIGATION, RQ99-003, GM HAS EXPANDED THE POPULATION OF SAFETY RECALL 98V-150 (REPLACEMENT OF THE WINDSHIELD WIPER CONTROL MODULE) TO INCLUDE AN ADDITIONAL 1.77 MILLION VEHICLES.INCLUDED ARE VARIOUS 1994-1997 MY M/L VANS, S/T TRUCKS AND SUVS, & C/K TRUCKS AND SUVS.SEE ATTACHED TECHNICAL REPORT FOR DETAILS.

Visibility:windshield Wiper/washer:motor

AS A RESULT OF THIS, AND THE PRECEDINGINVESTIGATION, RQ99-003, GM HAS EXPANDED THE POPULATION OF SAFETY RECALL 98V-150 (REPLACEMENT OF THE WINDSHIELD WIPER CONTROL MODULE) TO INCLUDE AN ADDITIONAL 1.77 MILLION VEHICLES.INCLUDED ARE VARIOUS 1994-1997 MY M/L VANS, S/T TRUCKS AND SUVS, & C/K TRUCKS AND SUVS.SEE ATTACHED TECHNICAL REPORT FOR DETAILS.