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1996 Chevrolet Astro

Owner reports · Recalls · Investigations

More warning signs than most Astro years

Owner complaints for the 1996 Chevrolet Astro are substantially higher than the model-year median of 69.

About this comparison →

When problems were reported

Mileage at the reported incident

Limited mileage data: 22 of 263 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Suspension. Review the 60 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Visibility. Review the 60 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 33 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

17 crash reports1 fire reports7 injury reports

What owners actually said

263 reports
Mileage unknown · Feb 28, 2003
Visibility

THE WINDSHIELD WIPERS WORKED INTERMITTENTLY. SCC *JB

NHTSA ODI #10009072

Mileage unknown · Feb 25, 2003
Suspension

VEHICLE WAS BACKING OUT OF DRIVEWAY, WHEN A LOUD NOISE PROCEEDED THE FRONT DRIVER SIDE OF THE VAN COLLAPSING ONTO THE FRONT TIRE. THE CHEVROLET DEALER INFORMED ME THAT THE TORSION BAR HAD FAILED, AND AS THE PART HAD BEEN REDESIGNED, THE PASSENGER SIDE WOULD ALSO BE REPLACED. I REQUESTED THE PARTS BE RETURNED, AND AFTER VISUALLY…

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VEHICLE WAS BACKING OUT OF DRIVEWAY, WHEN A LOUD NOISE PROCEEDED THE FRONT DRIVER SIDE OF THE VAN COLLAPSING ONTO THE FRONT TIRE. THE CHEVROLET DEALER INFORMED ME THAT THE TORSION BAR HAD FAILED, AND AS THE PART HAD BEEN REDESIGNED, THE PASSENGER SIDE WOULD ALSO BE REPLACED. I REQUESTED THE PARTS BE RETURNED, AND AFTER VISUALLY INSPECTING, IT IS VERY APPARENT THAT THE PART FAILED DUE TO SEVERE RUST AND CORROSION. THE ORIGINAL INSTALLATION OF THE TORSION BAR HAS A RETAINING SLEEVE THAT FITS OVER THE FAILED END OF THE TORSION BAR, AND CONNECTS INTO THE CROSSMEMBER. THE SLEEVE IS DESIGNED IN SUCH A WAY THAT IT COLLECTS MOISTURE. THIS IN TURN CAUSES APPROXIMATELY 6 INCHES OF THE TORSION BAR TO CORRODE, DEGRADING THE INTEGRITY OF THE UNIT. WITH OVER 25 YEARS OF EXPERIENCE AS A MECHANIC IN THE AVIATION FIELD, I AM VERY FAMILIAR WITH CORROSION AND METAL FATIQUE. THE NEW DESIGN OF THE REPLACEMENT PARTS, ELIMINATES THE SLEEVE ENTIRELY, AND THERE IS NO MOISTURE COLLECTION POINTS. CHEVROLET IS AWARE THERE IS A PROBLEM, BUT AS LONG AS THE CONSUMER IS PAYING THE BILL, WHY PUBLICLY ADMIT IT? WITH THE REPAIR COST AND AGGRAVATION SET ASIDE, THE REAL ISSUE RELATED TO THIS FAILURE IS SAFETY. MY FAMILY HAD BEEN ON THE HIGHWAY JUST A FEW MINUTES BEFORE THE TORSION BAR FAILED. WHEN THE FRONT END COLLAPSES, THE STEERING CAPABILITY OF THE VEHICLE IS CLOSE TO NON EXISTANT. THIS IS A SAFETY ISSUE!!! THE SAFETY ASPECT AFFECTS THE PASSENGERS IN THE VEHICLE, OTHER MOTORISTS, AND PEDESTRIANS. I ALSO NOTICED FROM THE NUMEROUS COMPLAINTS ON THIS WEB SITE, THAT SEVERAL OF THE FAILURES OCCURRED WHILE THE VEHICLE WAS PARKED. THIS IS EVEN A SAFETY ISSUE TO ANYONE AROUND THE VEHICLE, INCLUDING CHILDREN AND MECHANICS WHO MIGHT BE NEAR OR UNDER THE VEHICLE WHEN THE FAILURES OCCUR. IN MY OPINION, CHEVROLET HAS NO INTENTION OF INITIATING A RECALL ON THEIR OWN. UNFORTUNATELY, WITH THE NUMBER OF FAILURES OCCURING ON VEHICLES THAT ARE ONLY A FEW YEARS OLD, THE MAJORITY OF FAILURES ARE YET TO COME. *JB

NHTSA ODI #10008103

Mileage unknown · Jan 24, 2003
Visibility

THE WIPERS WILL WORK INTERMITTENTLY TO NON OPERATIONAL WHEN NEEDED. THE MOTOR HAS BEEN REPLACED. *JG

NHTSA ODI #10004030

Mileage unknown · Dec 5, 2002
Visibility

WIPER WORK INTERMITTENLY TO NON-OPERATIONAL WHEN NEEDED. DEALER AND MFR WAS NOTIFIED PROVIDE ANY FURTHER INFORMATION. TS

NHTSA ODI #8023830

106,000 miles · Nov 5, 2002
Air BagsCrashInjury

THIS VEHICLE WAS INVOLVED IN 3 ACCIDENTS ALL WITH THE FRONT END. THE AIR BAGS NEVER DEPLOYED IN ANY OF THE ACCIDENTS. 2 OF THE ACCIDENTS WERE DEAD CENTER HITS. 1 ACCIDENT INVOLVED THE BUMPER. PH *NLM **DIMSII IVOQ ENTRY POSTED AFTER 12/12/02 CUT OVER TO ARTEMIS**769300

NHTSA ODI #10007520

Mileage unknown · Nov 2, 2002
Engine And Engine Cooling

WHILE DRIVING THE BELT TENSIONER FLEW OFF THE FRONT OF THE ENGINE, I LOST POWER STEERING, ALL BRAKES,AND DASH WAS OUT. THIS IS A VERY DANGEROUS SITUATION THAT WILL CAUSE LOSS OF LIFE SOMETIME. SOMETHING SHOULD BE DONE ABOUT IT'S A VERY POOR DESIGN I HAVE NOT SEEN ANYTHING LIKE THIS BEFORE. IF THE BELT BRAKES OR THE PULLY COME'S…

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WHILE DRIVING THE BELT TENSIONER FLEW OFF THE FRONT OF THE ENGINE, I LOST POWER STEERING, ALL BRAKES,AND DASH WAS OUT. THIS IS A VERY DANGEROUS SITUATION THAT WILL CAUSE LOSS OF LIFE SOMETIME. SOMETHING SHOULD BE DONE ABOUT IT'S A VERY POOR DESIGN I HAVE NOT SEEN ANYTHING LIKE THIS BEFORE. IF THE BELT BRAKES OR THE PULLY COME'S OFF YOUR IN BIG TROUBLE. NOT ONLY FOR YOUR LIFE BUT LIFE OF OTHER'S TOO. SOMETHING HAS TO BE DONE ABOUT IT. I INTEND ON CONTACTING GENERAL MOTORS SOON. THANK YOU FOR YOUR WEBSITE. DT

NHTSA ODI #769220

Mileage unknown · Sep 30, 2002
Suspension

THE OWNER MADE AN ATTEMPT TO STEP INTO THE VAN WHEN THE TORSION BAR SNAPPED. THIS CAUSED THE VAN TO COLLAPSE IN THE FRONT, TO THE GROUND WITH NO WARNING. NLM *SCC

NHTSA ODI #8019777

Mileage unknown · Sep 5, 2002
SteeringInjury

WHILE DRIVING 65 MPH THE FRONT PASSENGER SIDE OF VEHICLE DROPPED, CAUSING DRIVER TO LOOSE CONTROL OF VEHICLE. VEHICLE BOUNCED ACROSS 3 LANES OF TRAFFIC, CHILD HIT HIS HEAD ON SIDE OF VEHICLE. DEALER DETERMINED THE TIE ROD BROKE ON PASSENGER SIDE.*JB

NHTSA ODI #8017977

Mileage unknown · Sep 5, 2002
Suspension

CONSUMER WAS IN THE GARAGE, WHEN THERE WAS A LOUD NOISE. THE LEFT FRONT END HAD COLLASPED. THE VEHICLE WAS TOWED TO A LOCAL GARAGE, AND THEY SAID THAT THE TORSION HAD BROKEN.*SCC

NHTSA ODI #567346

78,000 miles · Sep 4, 2002
Suspension

WHILE DRIVING THE CONSUMER HEARD A POPPING NOISE. WHEN THE VEHICLE WAS PULLED OVER, AND THE FRONT END DROPPED A FEW INCHES. DEALER DETERMINED THAT TORSION BAR HAD BROKEN. *AK THE CONSUMER STATED THAT THIS WASN'T THE FIRST TIME THIS PROBLEM HAPPENED, IN RE: 1988 ASTRO VAN. SCC

NHTSA ODI #8017875

Official recalls

4

03V159000 · Visibility:windshield Wiper/washer

Apr 28, 2003

ON CERTAIN MINIVANS, PICKUP TRUCKS, AND SPORT UTILITY VEHICLES WITH CERTAIN MODEL-ENGINE COMBINATIONS, THE WINDSHIELD WIPER MOTOR MAY FAIL DUE TO CRACKED SOLDER JOINTS ON THE CONTROLLER CIRCUIT BOARD. THE WINDSHIELD WIPERS COULD WORK INTERMITTENTLY OR NOT AT ALL.

Consequence & remedy

Consequence: IF THIS WERE TO OCCUR DURING BAD WEATHER, DRIVER VISIBILITY WOULD BE REDUCED, WHICH COULD RESULT IN A CRASH.

Remedy: DEALERS WILL REPLACE THE WIPER MOTOR CIRCUIT BOARD AND COVER. OWNER NOTIFICATION BEGAN ON JUNE 19, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020, GMC AT 1-800-462-8782, OR OLDSMOBILE AT 1-800-442-6537.

01V123000 · Seat Belts:front:warning Light/devices

Apr 10, 2001

VEHICLE DESCRIPTION: MINI VANS. SOME OF THESE VEHICLES FAIL TO COMPLY WITH REQUIREMENTS OF FMVSS NO. 208, "OCCUPANT CRASH PROTECTION." THE "FASTEN SAFETY-BELT" AUDIBLE WARNING OCCASIONALLY MAY NOT COME ON OR MAY TERMINATE IN LESS THAN FOUR SECONDS AS REQUIRED BY THE STANDARD.

Consequence & remedy

Consequence: THIS DOES NOT MEET THE REQUIREMENTS OF THE STANDARD.

Remedy: DEALERS WILL INSTALL A NEW ALARM MODULE. OWNER NOTIFICATION BEGAN JUNE 27, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020 OR GMC AT 1-800-462-8782.

99V009000 · Child Seat

Jan 20, 1999

VEHICLE DESCRIPTION: MINI VANS EQUIPPED WITH INTEGRATED DUAL CHILD SEATS. SOME OF THESE VEHICLES MAY BE MISSING A SEAT BELT RETRACTOR CLUTCH SPRING AND/OR PAWL SPRING IN THE CHILD SEAT. IF THE CLUTCH SPRING WAS MISSING, THE SEAT BELT WOULD LOCK IN THE RETRACTED POSITION AND COULD NOT BE USED. IF THE PAWL SPRING WAS MISSING, THE SEAT BELT RESTRAINT WOULD CONTINUALLY PLAY OUT AND WOULD NOT LOCK.

Consequence & remedy

Consequence: THESE CONDITIONS COULD INCREASE THE OCCUPANT'S RISK OF INJURY IN THE EVENT OF A VEHICLE CRASH.

Remedy: DEALERS WILL INSPECT THE SEAT BELTS ON THE CHILD SEATS, AND IF NECESSARY, REPLACE THE CHILD SEAT.

97V057000 · Seat Belts:rear/other

Apr 8, 1997

THE OUTBOARD SAFETY BELT WEBBING ON THE RIGHT-HAND REAR BUCKET SEAT CAN SEPARATE DURING A VEHICLE CRASH.

Consequence & remedy

Consequence: IN THE EVENT OF A CRASH, THE VEHICLE OCCUPANT WOULD NOT BE PROPERLY RESTRAINED AND PERSONAL INJURY COULD RESULT.

Remedy: DEALERS WILL INSTALL A PROTECTOR ON THE REAR SEAT CUSHION FRAME.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

EA02006 · Windshield Wiper Failure

Opened May 31, 2002 · Closed Jul 23, 2003

Status: closed (inferred from source dates) · Visibility:windshield Wiper/washer:motor

AS A RESULT OF THIS, AND THE PRECEDINGINVESTIGATION, RQ99-003, GM HAS EXPANDED THE POPULATION OF SAFETY RECALL 98V-150 (REPLACEMENT OF THE WINDSHIELD WIPER CONTROL MODULE) TO INCLUDE AN ADDITIONAL 1.77 MILLION VEHICLES.INCLUDED ARE VARIOUS 1994-1997 MY M/L VANS, S/T TRUCKS AND SUVS, & C/K TRUCKS AND SUVS.SEE ATTACHED TECHNICAL REPORT FOR DETAILS.

Additional source detail variants (2)

Visibility:windshield Wiper/washer:motor

AS A RESULT OF THIS, AND THE PRECEDINGINVESTIGATION, RQ99-003, GM HAS EXPANDED THE POPULATION OF SAFETY RECALL 98V-150 (REPLACEMENT OF THE WINDSHIELD WIPER CONTROL MODULE) TO INCLUDE AN ADDITIONAL 1.77 MILLION VEHICLES.INCLUDED ARE VARIOUS 1994-1997 MY M/L VANS, S/T TRUCKS AND SUVS, & C/K TRUCKS AND SUVS.SEE ATTACHED TECHNICAL REPORT FOR DETAILS.

Visibility:windshield Wiper/washer:motor

AS A RESULT OF THIS, AND THE PRECEDINGINVESTIGATION, RQ99-003, GM HAS EXPANDED THE POPULATION OF SAFETY RECALL 98V-150 (REPLACEMENT OF THE WINDSHIELD WIPER CONTROL MODULE) TO INCLUDE AN ADDITIONAL 1.77 MILLION VEHICLES.INCLUDED ARE VARIOUS 1994-1997 MY M/L VANS, S/T TRUCKS AND SUVS, & C/K TRUCKS AND SUVS.SEE ATTACHED TECHNICAL REPORT FOR DETAILS.