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1996 Chevrolet Astro

Owner reports · Recalls · Investigations

More warning signs than most Astro years

Owner complaints for the 1996 Chevrolet Astro are substantially higher than the model-year median of 69.

About this comparison →

When problems were reported

Mileage at the reported incident

Limited mileage data: 22 of 263 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Suspension. Review the 60 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Visibility. Review the 60 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 33 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

17 crash reports1 fire reports7 injury reports

What owners actually said

263 reports
Mileage unknown · Jan 11, 2001
Visibility

WINDSHIELD WIPERS BECOME INOPERABLE IN RAINY WEATHER CONDITIONS DUE TO CRACKS IN SOLDER JOINTS. *AK BECAUSE OF BAD DESIGN OF ELECTRICAL CABLE CONNECTION TO THE CIRCUIT BOARD, THERE WERE FREQUENT FAILURES OF WINDSHIELD WIPERS. *YH

NHTSA ODI #878046

Mileage unknown · Dec 19, 2000
Service Brakes, HydraulicSteering

WHILE DRIVING STEERING AND BRAKES GO OUT AT SAME TIME. DEALER HAS BEEN CONTACTED. *AK

NHTSA ODI #876699

Mileage unknown · Dec 4, 2000
Electrical System

BATTERY TO STARTER CABLE SHORTED TO TIE ROD DUE TO POOR CABLE ROUTING, POTENTIAL FIRE HAZARD. *AK

NHTSA ODI #737265

Mileage unknown · Nov 29, 2000
Engine And Engine CoolingStructure

EXHAUST MUFFLER FAILED. *MJS

NHTSA ODI #557636

Mileage unknown · Oct 13, 2000
Suspension

BOTH FRONT TORSION BARS BROKE WIHTIN ONLY 70416 MILES. *AK

NHTSA ODI #872955

Mileage unknown · Sep 12, 2000
Visibility

WHILE USING WINDSHIELD WIPERS THEY WILL QUIT WORKING. NO SIGN THAT WINDSHIELD MOTOR IS WORKING. *AK REPLACED PULSE WIPER BOARD. *YH

NHTSA ODI #870231

Mileage unknown · Sep 1, 2000
Service Brakes, Hydraulic

ON AUG 26 2000 I HAD FRONT DISC BRAKE PADS REPLACED AND IN CHECKING THE MASTER CYLINDER IT WAS DISCOVERED THAT THE BRAKE FLUID WAS CONTAMINATED I BROUGHT THE VEHICLE TO THE DEALER MENTIONED AND HIS SERVICE DEPT STATED THAT THIS WAS DONE BY SOMEONE WHO CHANGED THE OIL DIPPED HIS FINGER INSIDE WITH A LITTLE GREASE AND CONTAMINATED…

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ON AUG 26 2000 I HAD FRONT DISC BRAKE PADS REPLACED AND IN CHECKING THE MASTER CYLINDER IT WAS DISCOVERED THAT THE BRAKE FLUID WAS CONTAMINATED I BROUGHT THE VEHICLE TO THE DEALER MENTIONED AND HIS SERVICE DEPT STATED THAT THIS WAS DONE BY SOMEONE WHO CHANGED THE OIL DIPPED HIS FINGER INSIDE WITH A LITTLE GREASE AND CONTAMINATED THE FLUID IT WAS ALSO STATED THAT THE BRAKE FLUID CONTAINED ALGY ALSO THE BRAKE FLUID IN THE MASTER CYLINDER WAS VERY LOW IT SEEMS THAT THE SERVICE DEPT.FINDS WAYS AND EXCUSES WHEN THE VEHICLE IS UNDER WARRANTY NOT TO FIX THE PROBLEM BUT INSTEAD OFFERS EXCUSES FOR THE PROBLEM THIS PROBLEM CAN BE A VERY DANGEROUS SITUATION ON THE INTERSTATE HIGHWAYS IT IS MY OPINION THAT THIS SHOULD BE INVESTIGATED AS THIS MAY NOT BE THE ONLY COMPLAINT OF THIS KIND AS FURTHER INFORMATION THE BRAKE FLUID WAS ALMOST BLACK IN COLOR ALL MECHANICS I HAVE SPOKEN TO SAY THIS IS NOT A NORMAL SITUATION I AM GOING TO LET THEM FLUSH THE SYSTEM AND REFILL IT AT THE COST OF $80.00 TO $100.00 EVEN THOUGH UNDER EXTENDED WARRANTY BUT THIS IS A POTENTIALY DANGEROUS SITUATION

NHTSA ODI #729793

Mileage unknown · Aug 31, 2000
Fuel System, Gasoline

VEHICLE WOULD STALL, BUT START BACK UP. AFTER SO MANY TIMES FUEL PUMP WAS INSTALLED. FEW DAYS LATER IT REPEATED THE PROBLEM AGAIN. CONNECTOR WAS BURNT INSIDE THE FUEL TANK. DEALER WOULDN'T BE RESPONSIBLE FOR THE PROBLEM.*AK

NHTSA ODI #869257

Mileage unknown · Aug 24, 2000
Tires

FRONT PASSENGER'S SIDE TIRE HAD TO BE REPLACED BECAUSE THERE WAS A LONG BUBBLE CLOSE TO THE SIDEWALL, INDICATING TREAD SEPARATION. TIRE ON A 1996, CHEVROLET, ASTRO. NOT ORIGINAL TIRE EQUIPMENT. FIRESTONE REPLACED THE TIRE AT A PRORATION FEE. FR360, TIRE SIZE P21575R15.*AK THE FIRESTONE'S TREAD SEPARATED FROM THE SIDEWALL. *…

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FRONT PASSENGER'S SIDE TIRE HAD TO BE REPLACED BECAUSE THERE WAS A LONG BUBBLE CLOSE TO THE SIDEWALL, INDICATING TREAD SEPARATION. TIRE ON A 1996, CHEVROLET, ASTRO. NOT ORIGINAL TIRE EQUIPMENT. FIRESTONE REPLACED THE TIRE AT A PRORATION FEE. FR360, TIRE SIZE P21575R15.*AK THE FIRESTONE'S TREAD SEPARATED FROM THE SIDEWALL. *SLC

NHTSA ODI #868589

Mileage unknown · Aug 24, 2000
Service Brakes, Hydraulic

WHILE DRIVING COULD FEEL VIBRATION ON THE RIGHT SIDE. THEN, EVERY 1000 MILES PADS HAD TO BE REPLACED. ALSO, ROTORS WERE RUSTED. TECHNICIAN COULD NOT STATE WHAT WAS THE PROBLEM.*AK

NHTSA ODI #868577

Official recalls

4

03V159000 · Visibility:windshield Wiper/washer

Apr 28, 2003

ON CERTAIN MINIVANS, PICKUP TRUCKS, AND SPORT UTILITY VEHICLES WITH CERTAIN MODEL-ENGINE COMBINATIONS, THE WINDSHIELD WIPER MOTOR MAY FAIL DUE TO CRACKED SOLDER JOINTS ON THE CONTROLLER CIRCUIT BOARD. THE WINDSHIELD WIPERS COULD WORK INTERMITTENTLY OR NOT AT ALL.

Consequence & remedy

Consequence: IF THIS WERE TO OCCUR DURING BAD WEATHER, DRIVER VISIBILITY WOULD BE REDUCED, WHICH COULD RESULT IN A CRASH.

Remedy: DEALERS WILL REPLACE THE WIPER MOTOR CIRCUIT BOARD AND COVER. OWNER NOTIFICATION BEGAN ON JUNE 19, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020, GMC AT 1-800-462-8782, OR OLDSMOBILE AT 1-800-442-6537.

01V123000 · Seat Belts:front:warning Light/devices

Apr 10, 2001

VEHICLE DESCRIPTION: MINI VANS. SOME OF THESE VEHICLES FAIL TO COMPLY WITH REQUIREMENTS OF FMVSS NO. 208, "OCCUPANT CRASH PROTECTION." THE "FASTEN SAFETY-BELT" AUDIBLE WARNING OCCASIONALLY MAY NOT COME ON OR MAY TERMINATE IN LESS THAN FOUR SECONDS AS REQUIRED BY THE STANDARD.

Consequence & remedy

Consequence: THIS DOES NOT MEET THE REQUIREMENTS OF THE STANDARD.

Remedy: DEALERS WILL INSTALL A NEW ALARM MODULE. OWNER NOTIFICATION BEGAN JUNE 27, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020 OR GMC AT 1-800-462-8782.

99V009000 · Child Seat

Jan 20, 1999

VEHICLE DESCRIPTION: MINI VANS EQUIPPED WITH INTEGRATED DUAL CHILD SEATS. SOME OF THESE VEHICLES MAY BE MISSING A SEAT BELT RETRACTOR CLUTCH SPRING AND/OR PAWL SPRING IN THE CHILD SEAT. IF THE CLUTCH SPRING WAS MISSING, THE SEAT BELT WOULD LOCK IN THE RETRACTED POSITION AND COULD NOT BE USED. IF THE PAWL SPRING WAS MISSING, THE SEAT BELT RESTRAINT WOULD CONTINUALLY PLAY OUT AND WOULD NOT LOCK.

Consequence & remedy

Consequence: THESE CONDITIONS COULD INCREASE THE OCCUPANT'S RISK OF INJURY IN THE EVENT OF A VEHICLE CRASH.

Remedy: DEALERS WILL INSPECT THE SEAT BELTS ON THE CHILD SEATS, AND IF NECESSARY, REPLACE THE CHILD SEAT.

97V057000 · Seat Belts:rear/other

Apr 8, 1997

THE OUTBOARD SAFETY BELT WEBBING ON THE RIGHT-HAND REAR BUCKET SEAT CAN SEPARATE DURING A VEHICLE CRASH.

Consequence & remedy

Consequence: IN THE EVENT OF A CRASH, THE VEHICLE OCCUPANT WOULD NOT BE PROPERLY RESTRAINED AND PERSONAL INJURY COULD RESULT.

Remedy: DEALERS WILL INSTALL A PROTECTOR ON THE REAR SEAT CUSHION FRAME.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

EA02006 · Windshield Wiper Failure

Opened May 31, 2002 · Closed Jul 23, 2003

Status: closed (inferred from source dates) · Visibility:windshield Wiper/washer:motor

AS A RESULT OF THIS, AND THE PRECEDINGINVESTIGATION, RQ99-003, GM HAS EXPANDED THE POPULATION OF SAFETY RECALL 98V-150 (REPLACEMENT OF THE WINDSHIELD WIPER CONTROL MODULE) TO INCLUDE AN ADDITIONAL 1.77 MILLION VEHICLES.INCLUDED ARE VARIOUS 1994-1997 MY M/L VANS, S/T TRUCKS AND SUVS, & C/K TRUCKS AND SUVS.SEE ATTACHED TECHNICAL REPORT FOR DETAILS.

Additional source detail variants (2)

Visibility:windshield Wiper/washer:motor

AS A RESULT OF THIS, AND THE PRECEDINGINVESTIGATION, RQ99-003, GM HAS EXPANDED THE POPULATION OF SAFETY RECALL 98V-150 (REPLACEMENT OF THE WINDSHIELD WIPER CONTROL MODULE) TO INCLUDE AN ADDITIONAL 1.77 MILLION VEHICLES.INCLUDED ARE VARIOUS 1994-1997 MY M/L VANS, S/T TRUCKS AND SUVS, & C/K TRUCKS AND SUVS.SEE ATTACHED TECHNICAL REPORT FOR DETAILS.

Visibility:windshield Wiper/washer:motor

AS A RESULT OF THIS, AND THE PRECEDINGINVESTIGATION, RQ99-003, GM HAS EXPANDED THE POPULATION OF SAFETY RECALL 98V-150 (REPLACEMENT OF THE WINDSHIELD WIPER CONTROL MODULE) TO INCLUDE AN ADDITIONAL 1.77 MILLION VEHICLES.INCLUDED ARE VARIOUS 1994-1997 MY M/L VANS, S/T TRUCKS AND SUVS, & C/K TRUCKS AND SUVS.SEE ATTACHED TECHNICAL REPORT FOR DETAILS.