← New search

1996 Chevrolet Astro

Owner reports · Recalls · Investigations

More warning signs than most Astro years

Owner complaints for the 1996 Chevrolet Astro are substantially higher than the model-year median of 69.

About this comparison →

When problems were reported

Mileage at the reported incident

Limited mileage data: 22 of 263 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Suspension. Review the 60 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Visibility. Review the 60 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 33 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

17 crash reports1 fire reports7 injury reports

Suspension complaints

60 reports
Clear category filter
Mileage unknown · Jul 17, 2000
Suspension

WHILE PARKING VEHICLE TORSION BAR SNAPPED. THERE WAS NO PRIOR WARNING OF ANY PROBLEM. CONTACTED MANUFACTURER. TORSION BAR IS REPAIRABLE, BUT NOT UNDER WARRANTY. CONTACTED DEALERSHIP & INFORMED HAVE KIT TO REPAIR THE TORSION BAR.*AK

NHTSA ODI #865469

Mileage unknown · Jul 7, 2000
StructureSuspension

FRONT OF VEHICLE HAS COLLAPSES WHILE PARKED IN DRIVWAY. THIS WAS DUE TO TORSION BAR AND CROSSMEMBER BAR BREAKING. DEALER/MANUFACTURER NOTIFIED. FEEL FREE TO PROVIDE FURTHER DETAILS. *AK

NHTSA ODI #865015

Mileage unknown · Jun 19, 2000
Fuel System, GasolineSteeringSuspension

ELECTRONIC FUEL PUMP MAKES HIGH PITCH NOISE. YH

NHTSA ODI #552703

Mileage unknown · May 25, 2000
Suspension

LOWER BALL JOINTS ARE PREMATURELY WEARING OUT. REPLACED AT 33,000 MILES. CAUSE UNKNOWN. PLEASE GIVE ANY FURTHER DETAILS. *AK

NHTSA ODI #862552

Mileage unknown · Apr 30, 2000
Service Brakes, HydraulicSuspension

FOR A CAR THAT IS ONLY FOUR YEARS OLD, THIS ONE HAS FAR TOO MANY EQUIPMENT FAILURES. I WOULD IMAGINE THAT THIS CAR WOULD BE CONSIDERED A LEMON BY MOST PEOPLE. WHEN WE FIRST GOT IT THE BRAKES WOULD SLOW YOU DOWN AND AT 10 MPH AS YOU WERE APPROACHING THE STOP OR THE REAR END OF ANOTHER CAR, THEY WOULD FAIL TO STOP YOU COMPLETELY…

Read full complaint

FOR A CAR THAT IS ONLY FOUR YEARS OLD, THIS ONE HAS FAR TOO MANY EQUIPMENT FAILURES. I WOULD IMAGINE THAT THIS CAR WOULD BE CONSIDERED A LEMON BY MOST PEOPLE. WHEN WE FIRST GOT IT THE BRAKES WOULD SLOW YOU DOWN AND AT 10 MPH AS YOU WERE APPROACHING THE STOP OR THE REAR END OF ANOTHER CAR, THEY WOULD FAIL TO STOP YOU COMPLETELY. THE DEALER WHO SOLD US THE CAR AGREED TO FIX THAT. NEXT THE FRONT END STARTED SHAKING SO VIOLENTLY IT WOULD THROW THE CUPS OUT OF THE HOLDERS IN THE FRONT OF THE VAN. WE TOOK THE CAR TO OUR LOCAL CHEVY DEALERSHIP AND THEY SAID THEY FIXED THEM. ONLY 10,000 MILES LATER WE HAD TO TAKE IT BACK IN TO HAVE THE ROTORS TURNED AGAIN AS THEY WERE WARPED AGAIN. THEY UNJUSTLY ACCUSED ME OF RIDING THE BRAKES, WHICH I DO NOT DO. THIS TIME THEY REPLACED THE BRAKE PADS ON THE FRONT DISC BRAKES. I REQUESTED THAT THEY DO THAT THE FIRST TIME AND THE REFUSED TO DO SO. THEY HAVE NOT BEEN ABLE, NOR HAVE THEY MADE MUCH EFFORT TO FIND THE ELECTRICAL PROBLEMS OTHER THAN THE WINDSHIELD WIPER RELAY. I AM WORRIED ABOUT MY CHILDRENS SAFETY IN THIS VEHICLE GIVEN THE NUMBER OF NUMEROUS FAILURES OF VARIOUS EQUIPMENT ON THIS ONE VEHICLE. *AK

NHTSA ODI #722117

Mileage unknown · Mar 20, 2000
Suspension

UPPER AND LOWER CONTROL ARMS FAILED CAUSING FRONT END OF VEHICLE TO COLLAPSE. NLM

NHTSA ODI #551426

Mileage unknown · Feb 29, 2000
SteeringSuspension

CONTROL ARM BROKE, CAUSING THE FRONT END TO DROP WHICH MAY CAUSE A LOSS OF VEHICLE CONTROL. ALSO, IDLER ARM BROKE 5 TIMES. DEALER COULD NOT DETERMINE THE CAUSE OF THE PROBLEM. *AK *ML

NHTSA ODI #857640

Mileage unknown · Aug 22, 1999
Suspension

ON AUGUST 19,1999, I WAS BACKING MY 1996 CHEVROLET ASTRO VAN OUT OF MY PARENTS' GARAGE WHEN I NOTICED THAT SOMETHING WASN'T RIGHT WITH THE VAN. I THEN DROVE IT DOWN THE ROAD A FEW BLOCKS. I PULLED OVER TO THE SIDE OF THE ROAD BECAUSE THE VAN WAS NOT DRIVING AS IT NORMALLY DOES. THE VAN WAS ROCKING AND SITTING LOWER TO THE GRO…

Read full complaint

ON AUGUST 19,1999, I WAS BACKING MY 1996 CHEVROLET ASTRO VAN OUT OF MY PARENTS' GARAGE WHEN I NOTICED THAT SOMETHING WASN'T RIGHT WITH THE VAN. I THEN DROVE IT DOWN THE ROAD A FEW BLOCKS. I PULLED OVER TO THE SIDE OF THE ROAD BECAUSE THE VAN WAS NOT DRIVING AS IT NORMALLY DOES. THE VAN WAS ROCKING AND SITTING LOWER TO THE GROUND. AFTER I PULLED OVER, I LOOKED TO SEE IF ONE OF THE TIRES WERE FLAT. IT WAS THEN THAT I NOTICED THAT THE ENTIRE FRONT END OF THE VAN WAS HANGING VERY LOW. I THEN CALLED LEON'S AUTO LAB, GAVE THEM A BRIEF DESCRIPTION OF THE PROBLEM AND ASKED IF THEY THOUGHT IF IT WAS SAFE FOR ME TO DRIVE IT TO THEIR SHOP WHICH HAPPENED TO BE A FEW MORE BLOCKS DOWN THE ROAD. THEY TOLD ME TO DRIVE IT VERY SLOWLY TO THEIR SHOP. WHEN I GOT THERE, THEY PUT THE VAN ON A HOIST AND FOUND THAT THE TORISION BAR WAS BROKEN. THEY COULDN'T FIX IT SO I HAD TO TAKE TO SPEEDY'S TMA. THEY ARE LOCATED IN ABERDEEN, SD 57401 (1-605-229-1025). THEY WERE ABLE TO GET REPLACEMENT PARTS AND FIX IT THERE. I KEPT THE BROKEN TORISION BAR. THE MECHANICS TOLD MY FATHER THAT THE PROBLEM WAS A FAULTY DESIGN. I AM FRIGHTENED TO THINK WHAT MAY HAVE HAPPENED IF I HAD BEEN TRAVELING DOWN THE HIGHWAY AT 65MPH AND THE TORISION BAR WOULD'VE BROKEN. THANK YOU FOR TAKING THE TIME TO INVESTIGATE THIS MATTER. SINCERELY, TAMARA L. WASSER

NHTSA ODI #710352

Mileage unknown · Aug 4, 1999
Suspension

FRONT TORSION BAR CRACKED AND BROKE, COULD HAVE CAUSED LOSS OF CONTROL. *AK

NHTSA ODI #844315

Mileage unknown · Aug 3, 1999
Suspension

NO SUMMARY

NHTSA ODI #709561

Official recalls

4

03V159000 · Visibility:windshield Wiper/washer

Apr 28, 2003

ON CERTAIN MINIVANS, PICKUP TRUCKS, AND SPORT UTILITY VEHICLES WITH CERTAIN MODEL-ENGINE COMBINATIONS, THE WINDSHIELD WIPER MOTOR MAY FAIL DUE TO CRACKED SOLDER JOINTS ON THE CONTROLLER CIRCUIT BOARD. THE WINDSHIELD WIPERS COULD WORK INTERMITTENTLY OR NOT AT ALL.

Consequence & remedy

Consequence: IF THIS WERE TO OCCUR DURING BAD WEATHER, DRIVER VISIBILITY WOULD BE REDUCED, WHICH COULD RESULT IN A CRASH.

Remedy: DEALERS WILL REPLACE THE WIPER MOTOR CIRCUIT BOARD AND COVER. OWNER NOTIFICATION BEGAN ON JUNE 19, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020, GMC AT 1-800-462-8782, OR OLDSMOBILE AT 1-800-442-6537.

01V123000 · Seat Belts:front:warning Light/devices

Apr 10, 2001

VEHICLE DESCRIPTION: MINI VANS. SOME OF THESE VEHICLES FAIL TO COMPLY WITH REQUIREMENTS OF FMVSS NO. 208, "OCCUPANT CRASH PROTECTION." THE "FASTEN SAFETY-BELT" AUDIBLE WARNING OCCASIONALLY MAY NOT COME ON OR MAY TERMINATE IN LESS THAN FOUR SECONDS AS REQUIRED BY THE STANDARD.

Consequence & remedy

Consequence: THIS DOES NOT MEET THE REQUIREMENTS OF THE STANDARD.

Remedy: DEALERS WILL INSTALL A NEW ALARM MODULE. OWNER NOTIFICATION BEGAN JUNE 27, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020 OR GMC AT 1-800-462-8782.

99V009000 · Child Seat

Jan 20, 1999

VEHICLE DESCRIPTION: MINI VANS EQUIPPED WITH INTEGRATED DUAL CHILD SEATS. SOME OF THESE VEHICLES MAY BE MISSING A SEAT BELT RETRACTOR CLUTCH SPRING AND/OR PAWL SPRING IN THE CHILD SEAT. IF THE CLUTCH SPRING WAS MISSING, THE SEAT BELT WOULD LOCK IN THE RETRACTED POSITION AND COULD NOT BE USED. IF THE PAWL SPRING WAS MISSING, THE SEAT BELT RESTRAINT WOULD CONTINUALLY PLAY OUT AND WOULD NOT LOCK.

Consequence & remedy

Consequence: THESE CONDITIONS COULD INCREASE THE OCCUPANT'S RISK OF INJURY IN THE EVENT OF A VEHICLE CRASH.

Remedy: DEALERS WILL INSPECT THE SEAT BELTS ON THE CHILD SEATS, AND IF NECESSARY, REPLACE THE CHILD SEAT.

97V057000 · Seat Belts:rear/other

Apr 8, 1997

THE OUTBOARD SAFETY BELT WEBBING ON THE RIGHT-HAND REAR BUCKET SEAT CAN SEPARATE DURING A VEHICLE CRASH.

Consequence & remedy

Consequence: IN THE EVENT OF A CRASH, THE VEHICLE OCCUPANT WOULD NOT BE PROPERLY RESTRAINED AND PERSONAL INJURY COULD RESULT.

Remedy: DEALERS WILL INSTALL A PROTECTOR ON THE REAR SEAT CUSHION FRAME.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

EA02006 · Windshield Wiper Failure

Opened May 31, 2002 · Closed Jul 23, 2003

Status: closed (inferred from source dates) · Visibility:windshield Wiper/washer:motor

AS A RESULT OF THIS, AND THE PRECEDINGINVESTIGATION, RQ99-003, GM HAS EXPANDED THE POPULATION OF SAFETY RECALL 98V-150 (REPLACEMENT OF THE WINDSHIELD WIPER CONTROL MODULE) TO INCLUDE AN ADDITIONAL 1.77 MILLION VEHICLES.INCLUDED ARE VARIOUS 1994-1997 MY M/L VANS, S/T TRUCKS AND SUVS, & C/K TRUCKS AND SUVS.SEE ATTACHED TECHNICAL REPORT FOR DETAILS.

Additional source detail variants (2)

Visibility:windshield Wiper/washer:motor

AS A RESULT OF THIS, AND THE PRECEDINGINVESTIGATION, RQ99-003, GM HAS EXPANDED THE POPULATION OF SAFETY RECALL 98V-150 (REPLACEMENT OF THE WINDSHIELD WIPER CONTROL MODULE) TO INCLUDE AN ADDITIONAL 1.77 MILLION VEHICLES.INCLUDED ARE VARIOUS 1994-1997 MY M/L VANS, S/T TRUCKS AND SUVS, & C/K TRUCKS AND SUVS.SEE ATTACHED TECHNICAL REPORT FOR DETAILS.

Visibility:windshield Wiper/washer:motor

AS A RESULT OF THIS, AND THE PRECEDINGINVESTIGATION, RQ99-003, GM HAS EXPANDED THE POPULATION OF SAFETY RECALL 98V-150 (REPLACEMENT OF THE WINDSHIELD WIPER CONTROL MODULE) TO INCLUDE AN ADDITIONAL 1.77 MILLION VEHICLES.INCLUDED ARE VARIOUS 1994-1997 MY M/L VANS, S/T TRUCKS AND SUVS, & C/K TRUCKS AND SUVS.SEE ATTACHED TECHNICAL REPORT FOR DETAILS.