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1996 Chevrolet Astro

Owner reports · Recalls · Investigations

More warning signs than most Astro years

Owner complaints for the 1996 Chevrolet Astro are substantially higher than the model-year median of 69.

About this comparison →

When problems were reported

Mileage at the reported incident

Limited mileage data: 22 of 263 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Suspension. Review the 60 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Visibility. Review the 60 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 33 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

17 crash reports1 fire reports7 injury reports

Suspension complaints

60 reports
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Mileage unknown · Jun 12, 2002
Suspension

THE LEFT TORSION BAR ON THE FRONT SUSPENSION FAILED WHILE THE VAN WAS SITTING IN THE DRIVEWAY. CHAMPION CHEVROLET IN HOWELL, MI SAID THIS IS COMMON. THEY ALSO INTSRUCTED ME TO REPLACE THE RIGHT TORSION BAR BECAUSE IT COULD FAIL AT ANY TIME. MY COMPLAINT IS CHEVROLET IS SUGGESTING (WHICH I DID) REPLACE AN ORIGINAL PART THAT IS …

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THE LEFT TORSION BAR ON THE FRONT SUSPENSION FAILED WHILE THE VAN WAS SITTING IN THE DRIVEWAY. CHAMPION CHEVROLET IN HOWELL, MI SAID THIS IS COMMON. THEY ALSO INTSRUCTED ME TO REPLACE THE RIGHT TORSION BAR BECAUSE IT COULD FAIL AT ANY TIME. MY COMPLAINT IS CHEVROLET IS SUGGESTING (WHICH I DID) REPLACE AN ORIGINAL PART THAT IS NOT BROKEN. GM HAD AN UPDATED PART# BECAUSE THEY NEW THIS IS A COMMON FAILURE. I THINK IF A DEALER IS SUGGESTING YOU REPLACE A PART THAT IS NOT BROKEN AND SAYS IT IS FOR YOUR SAFETY, THEN THAT SHOULD BE A WARRANTY ITEM REPLACEMENT.*AK

NHTSA ODI #762987

Mileage unknown · May 24, 2002
Suspension

WHILE VEHICLE WAS PARKED AND HAD GOTTEN OUT OF THE FRONT END AND FELL TO THE GROUND DUE TO THE TORSION BAR BREAKING. DEALER CONTACTED. *AK *SCC

NHTSA ODI #8010454

Mileage unknown · Apr 25, 2002
Suspension

FRONT TORSION BAR SNAPPED WHILE CONSUMER WAS PULLING OUT OF PARKING LOT. CONTACTED DEALER. *AK *MJ

NHTSA ODI #8008572

Mileage unknown · Feb 28, 2002
Suspension

LEFT FRONT TORSION BAR FAILED AND VEHICLE'S FRONT END DROPPED APPROXIMATELY 6 INCHES. I WAS TOLD THAT THERE WAS A DESIGN CHANGE THAT REQUIRED BOTH LEFT AND FRONT TORSION BARS TO BE REPLACED. ADDITIONALLY, WHEN THE VAN COLLAPSED, AN ENGINE OIL LINE WAS DAMAGED. TOTAL COST: $891.47. DESIGN CHANGE INDICATES THAT ENGINEERING WAS AWA…

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LEFT FRONT TORSION BAR FAILED AND VEHICLE'S FRONT END DROPPED APPROXIMATELY 6 INCHES. I WAS TOLD THAT THERE WAS A DESIGN CHANGE THAT REQUIRED BOTH LEFT AND FRONT TORSION BARS TO BE REPLACED. ADDITIONALLY, WHEN THE VAN COLLAPSED, AN ENGINE OIL LINE WAS DAMAGED. TOTAL COST: $891.47. DESIGN CHANGE INDICATES THAT ENGINEERING WAS AWARE OF THE PROBLEM AND DESIGNED A MORE ROBUST TORSION BAR. THIS IS A CRITICAL SAFETY ISSUE, AND YET I WAS TOLD THAT THE VEHICLE IS OUT OF WARRANTY. IT IS NOT REASONABLE TO EXPECT THIS TYPE OF FAILURE, NO MATTER HOW OLD THE VEHICLE. ONE WOULD NOT REASONABLY EXPECT THE FRAME OF A 10 YEAR OLD VEHICLE TO COLLAPSE. LIKEWISE, ONE WOULD NOT EXPECT FAILURE OF TORSION BARS THAT SUPPORT THE VEHICLE. I WAS LUCKY THAT THE VEHICLE WAS PARKED WHEN THE INCIDENT HAPPENED. IF MOVING, TOTAL LOSS OF CONTROL WOULD HAVE BEEN THE RESULT.*AK

NHTSA ODI #758780

Mileage unknown · Oct 3, 2001
Suspension

TORSION BAR BROKE AND FRONT SUSPENSION DROPPED ABOUT 5 INCHES WHILE DRIVING VEHICLE. CONTACTED DEALER, AND DEALER STATED THERE WAS NO RECALL. DEALER TOLD CONSUMER TO CALL NHTSA.*AK

NHTSA ODI #897314

Mileage unknown · Sep 7, 2001
Suspension

WHILE DRIVING, LEFT DRIVERS SIDE TORSION BAR BROKE, CAUSING FRONT END TO DROP ABOUT 4 INCHES, CONSUMER CONTACTED DEALER, AND THE DEALER INSISTED THAT CONSUMER HAD TO REPLACE BOTH BARS.*AK *NLM

NHTSA ODI #895968

Mileage unknown · Aug 30, 2001
Suspension

WHILE IN PARK IN THE DRIVEWAY AND THE FRONT END DROPPED TO THE GROUND, WITH A VERY LOUD CRASHING SOUND. THE TORSION BAR BROKE.

NHTSA ODI #9003638

Mileage unknown · Aug 30, 2001
Suspension

WHEN I BACKED MY VAN UP TO LEAVE FOR WORK , THE FRONT DRIVER SIDE WAS SITTING ON THE TIRE & IT WAS MAKING A RUBBING SOUND. WE HAD TO GET IT TOWED & EVEN THOUGH ONLY ONE TORSION BAR WAS BROKE THE REPLACE BOTH. THE TOTAL BILL WAS $560. I AM JUST THANKFUL IT DIDN'T HAPPEN 2 WEEKS SOONER WHEN I WAS ON A TRIP ON THE INTERSTATE GOI…

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WHEN I BACKED MY VAN UP TO LEAVE FOR WORK , THE FRONT DRIVER SIDE WAS SITTING ON THE TIRE & IT WAS MAKING A RUBBING SOUND. WE HAD TO GET IT TOWED & EVEN THOUGH ONLY ONE TORSION BAR WAS BROKE THE REPLACE BOTH. THE TOTAL BILL WAS $560. I AM JUST THANKFUL IT DIDN'T HAPPEN 2 WEEKS SOONER WHEN I WAS ON A TRIP ON THE INTERSTATE GOING 70 MPH, WITH MY SISTER & OUR CHILDREN WITH US. I HAVE NOTICED THAT THERE HAVE BEEN NO MORE COMPLAINTS AFTER THE 1996"S. I WILL ASSUME THAT CHEVY REPLACED THE PART FINALLY. I COUNT 80 COMPLAINTS ON YOUR WEBSITE, INVOLVING 92'S THROUGH 96'S. HOW MANY MORE ARE OUT THERE THAT HAVE NOT BEEN REPORTED? I THINK CHEVY KNEW IT HAD A BAD PART, & THEY SHOULD PAY FOR REPAIRS.*AK

NHTSA ODI #751436

Mileage unknown · Aug 8, 2001
Fuel System, GasolineLatches/locks/linkagesService Brakes, Hydraulic

DURING NORMAL OPERATION OF VEHICLE, IT SOUNDS AS IF AN EXPLOSION OCCURS IN THE FRONT END OF VEHICLE. THIS HAS OCCURRED FOUR TIMES, AND DEALERSHIP REPLACED BOTH FRONT BRAKE CALIPERS TWICE. ALSO, FOUND A SHORT IN THE FUEL PUMP. HAS NOT EXAMINED VEHICLE FOR THE LAST INCIDENT. *AK CONSUMER STATES BRAKE PEDAL IS VERY SOFT AND …

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DURING NORMAL OPERATION OF VEHICLE, IT SOUNDS AS IF AN EXPLOSION OCCURS IN THE FRONT END OF VEHICLE. THIS HAS OCCURRED FOUR TIMES, AND DEALERSHIP REPLACED BOTH FRONT BRAKE CALIPERS TWICE. ALSO, FOUND A SHORT IN THE FUEL PUMP. HAS NOT EXAMINED VEHICLE FOR THE LAST INCIDENT. *AK CONSUMER STATES BRAKE PEDAL IS VERY SOFT AND SOMETIMES GOES TO THE FLOOR, THE CALIPERS BREAK AND CAUSE A LOUD NOISE, CONSUMER STATES BRAKING POWER HAS BEEN LOST ON THREE OCCASIONS. VEHICLE STALLED ON ONE OCCASION. CONSUMER NO LONGER DRIVES THIS VEHICLE. LEFT SIDE DOOR LOCK INOPERATIVE, DEALER REPLACED THE ACTUATOR. RIGHT SIDE UPPER CONTROL ARM BOLTS LOOSE CAUSING NOISE, LEFT REAR LEAF SPRING U BOLT MISPOSITIONED HITTING AXLE TUBE, CAUSING KNOCKING NOISE. *SLC

NHTSA ODI #893773

Mileage unknown · Jul 19, 2001
Suspension

AFTER DRIVING ON HIGHWAY PARKED VEHICLE IN DRIVEWAY, AND FOUND OUT THAT FRONT OF VEHICLE WAS LOWER, AND TIRES DOWN ON WHEELS. NEXT DAY, TOWED VEHICLE TO DEALER, WHO REPLACED TORSION BAR SPRING. PLEASE PROVIDE MORE INFORMATION.*AK ABOUT A HALF HOUR AFTER THE VEHICLE HAD BEEN DRIVEN, THE CONSUMER WAS STARTLED BY A LOUD B…

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AFTER DRIVING ON HIGHWAY PARKED VEHICLE IN DRIVEWAY, AND FOUND OUT THAT FRONT OF VEHICLE WAS LOWER, AND TIRES DOWN ON WHEELS. NEXT DAY, TOWED VEHICLE TO DEALER, WHO REPLACED TORSION BAR SPRING. PLEASE PROVIDE MORE INFORMATION.*AK ABOUT A HALF HOUR AFTER THE VEHICLE HAD BEEN DRIVEN, THE CONSUMER WAS STARTLED BY A LOUD BANG, AFTER VEIWING THE VAN THE CONSUMER NOTICED THAT THE FRONT END WAS ABOUT 9 INCHES LOWER AND THE VEHICLE WAS NOT DRIVEABLE. NLM

NHTSA ODI #893093

Official recalls

4

03V159000 · Visibility:windshield Wiper/washer

Apr 28, 2003

ON CERTAIN MINIVANS, PICKUP TRUCKS, AND SPORT UTILITY VEHICLES WITH CERTAIN MODEL-ENGINE COMBINATIONS, THE WINDSHIELD WIPER MOTOR MAY FAIL DUE TO CRACKED SOLDER JOINTS ON THE CONTROLLER CIRCUIT BOARD. THE WINDSHIELD WIPERS COULD WORK INTERMITTENTLY OR NOT AT ALL.

Consequence & remedy

Consequence: IF THIS WERE TO OCCUR DURING BAD WEATHER, DRIVER VISIBILITY WOULD BE REDUCED, WHICH COULD RESULT IN A CRASH.

Remedy: DEALERS WILL REPLACE THE WIPER MOTOR CIRCUIT BOARD AND COVER. OWNER NOTIFICATION BEGAN ON JUNE 19, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020, GMC AT 1-800-462-8782, OR OLDSMOBILE AT 1-800-442-6537.

01V123000 · Seat Belts:front:warning Light/devices

Apr 10, 2001

VEHICLE DESCRIPTION: MINI VANS. SOME OF THESE VEHICLES FAIL TO COMPLY WITH REQUIREMENTS OF FMVSS NO. 208, "OCCUPANT CRASH PROTECTION." THE "FASTEN SAFETY-BELT" AUDIBLE WARNING OCCASIONALLY MAY NOT COME ON OR MAY TERMINATE IN LESS THAN FOUR SECONDS AS REQUIRED BY THE STANDARD.

Consequence & remedy

Consequence: THIS DOES NOT MEET THE REQUIREMENTS OF THE STANDARD.

Remedy: DEALERS WILL INSTALL A NEW ALARM MODULE. OWNER NOTIFICATION BEGAN JUNE 27, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020 OR GMC AT 1-800-462-8782.

99V009000 · Child Seat

Jan 20, 1999

VEHICLE DESCRIPTION: MINI VANS EQUIPPED WITH INTEGRATED DUAL CHILD SEATS. SOME OF THESE VEHICLES MAY BE MISSING A SEAT BELT RETRACTOR CLUTCH SPRING AND/OR PAWL SPRING IN THE CHILD SEAT. IF THE CLUTCH SPRING WAS MISSING, THE SEAT BELT WOULD LOCK IN THE RETRACTED POSITION AND COULD NOT BE USED. IF THE PAWL SPRING WAS MISSING, THE SEAT BELT RESTRAINT WOULD CONTINUALLY PLAY OUT AND WOULD NOT LOCK.

Consequence & remedy

Consequence: THESE CONDITIONS COULD INCREASE THE OCCUPANT'S RISK OF INJURY IN THE EVENT OF A VEHICLE CRASH.

Remedy: DEALERS WILL INSPECT THE SEAT BELTS ON THE CHILD SEATS, AND IF NECESSARY, REPLACE THE CHILD SEAT.

97V057000 · Seat Belts:rear/other

Apr 8, 1997

THE OUTBOARD SAFETY BELT WEBBING ON THE RIGHT-HAND REAR BUCKET SEAT CAN SEPARATE DURING A VEHICLE CRASH.

Consequence & remedy

Consequence: IN THE EVENT OF A CRASH, THE VEHICLE OCCUPANT WOULD NOT BE PROPERLY RESTRAINED AND PERSONAL INJURY COULD RESULT.

Remedy: DEALERS WILL INSTALL A PROTECTOR ON THE REAR SEAT CUSHION FRAME.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

EA02006 · Windshield Wiper Failure

Opened May 31, 2002 · Closed Jul 23, 2003

Status: closed (inferred from source dates) · Visibility:windshield Wiper/washer:motor

AS A RESULT OF THIS, AND THE PRECEDINGINVESTIGATION, RQ99-003, GM HAS EXPANDED THE POPULATION OF SAFETY RECALL 98V-150 (REPLACEMENT OF THE WINDSHIELD WIPER CONTROL MODULE) TO INCLUDE AN ADDITIONAL 1.77 MILLION VEHICLES.INCLUDED ARE VARIOUS 1994-1997 MY M/L VANS, S/T TRUCKS AND SUVS, & C/K TRUCKS AND SUVS.SEE ATTACHED TECHNICAL REPORT FOR DETAILS.

Additional source detail variants (2)

Visibility:windshield Wiper/washer:motor

AS A RESULT OF THIS, AND THE PRECEDINGINVESTIGATION, RQ99-003, GM HAS EXPANDED THE POPULATION OF SAFETY RECALL 98V-150 (REPLACEMENT OF THE WINDSHIELD WIPER CONTROL MODULE) TO INCLUDE AN ADDITIONAL 1.77 MILLION VEHICLES.INCLUDED ARE VARIOUS 1994-1997 MY M/L VANS, S/T TRUCKS AND SUVS, & C/K TRUCKS AND SUVS.SEE ATTACHED TECHNICAL REPORT FOR DETAILS.

Visibility:windshield Wiper/washer:motor

AS A RESULT OF THIS, AND THE PRECEDINGINVESTIGATION, RQ99-003, GM HAS EXPANDED THE POPULATION OF SAFETY RECALL 98V-150 (REPLACEMENT OF THE WINDSHIELD WIPER CONTROL MODULE) TO INCLUDE AN ADDITIONAL 1.77 MILLION VEHICLES.INCLUDED ARE VARIOUS 1994-1997 MY M/L VANS, S/T TRUCKS AND SUVS, & C/K TRUCKS AND SUVS.SEE ATTACHED TECHNICAL REPORT FOR DETAILS.