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1996 Chevrolet Astro

Owner reports · Recalls · Investigations

More warning signs than most Astro years

Owner complaints for the 1996 Chevrolet Astro are substantially higher than the model-year median of 69.

About this comparison →

When problems were reported

Mileage at the reported incident

Limited mileage data: 22 of 263 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Suspension. Review the 60 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Visibility. Review the 60 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 33 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

17 crash reports1 fire reports7 injury reports

Service Brakes, Hydraulic complaints

33 reports
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96,000 miles · Mar 18, 2003
Air BagsService Brakes, HydraulicCrashInjury

CHEVROLET ASTRO VAN MARK III CONVERSION - ACCIDENT, ABS FAILED TO CORRECT FISH TAILING, FRONT AIRBAGS DID NOT OPEN ON FRONTAL IMPACT. *JB

NHTSA ODI #10010669

Mileage unknown · Aug 27, 2002
Service Brakes, Hydraulic

ABS LIGHT ILLUMINATED. WHEN BRAKING SOMETIMES BRAKE PEDAL GETS REALLY HARD. CONSUMER HAS TO PUMP ON BRAKE TO STOP. THIS HAPPENS MAYBE ONCE A DAY. PLEASE PROVIDE ANY FURTHER INFORMATION.*AK

NHTSA ODI #8017258

Mileage unknown · Aug 8, 2001
Fuel System, GasolineLatches/locks/linkagesService Brakes, Hydraulic

DURING NORMAL OPERATION OF VEHICLE, IT SOUNDS AS IF AN EXPLOSION OCCURS IN THE FRONT END OF VEHICLE. THIS HAS OCCURRED FOUR TIMES, AND DEALERSHIP REPLACED BOTH FRONT BRAKE CALIPERS TWICE. ALSO, FOUND A SHORT IN THE FUEL PUMP. HAS NOT EXAMINED VEHICLE FOR THE LAST INCIDENT. *AK CONSUMER STATES BRAKE PEDAL IS VERY SOFT AND …

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DURING NORMAL OPERATION OF VEHICLE, IT SOUNDS AS IF AN EXPLOSION OCCURS IN THE FRONT END OF VEHICLE. THIS HAS OCCURRED FOUR TIMES, AND DEALERSHIP REPLACED BOTH FRONT BRAKE CALIPERS TWICE. ALSO, FOUND A SHORT IN THE FUEL PUMP. HAS NOT EXAMINED VEHICLE FOR THE LAST INCIDENT. *AK CONSUMER STATES BRAKE PEDAL IS VERY SOFT AND SOMETIMES GOES TO THE FLOOR, THE CALIPERS BREAK AND CAUSE A LOUD NOISE, CONSUMER STATES BRAKING POWER HAS BEEN LOST ON THREE OCCASIONS. VEHICLE STALLED ON ONE OCCASION. CONSUMER NO LONGER DRIVES THIS VEHICLE. LEFT SIDE DOOR LOCK INOPERATIVE, DEALER REPLACED THE ACTUATOR. RIGHT SIDE UPPER CONTROL ARM BOLTS LOOSE CAUSING NOISE, LEFT REAR LEAF SPRING U BOLT MISPOSITIONED HITTING AXLE TUBE, CAUSING KNOCKING NOISE. *SLC

NHTSA ODI #893773

Mileage unknown · Jul 9, 2001
Service Brakes, Hydraulic

WHILE STOPPING OR SLOWING DOWN BRAKES WILL MAKE SOME NOISE. CONTACTED DEALER, AND THE DEALER IS NOT WILLING TO DO ANYTHING. *AK

NHTSA ODI #892194

Mileage unknown · Mar 29, 2001
Electrical SystemEngine And Engine CoolingFuel System, Gasoline

ABS LIGHT IS ON, AND WHEN BRAKES ARE APPLIED STOPPING DISTANCE IS NOT NORMAL. DEALER HAS BEEN CONTACTED.*AK CONSUMER HAS HAD NUMEROUS REPAIRS ON VEHICLE, DIFFERENTIAL WAS OVERHAULED, WINDSHIELD WIPERS WORK INTERMITTENLY, FULE INJECTION SYSTEM WAS REPAIRED, IGNITION SWITCH CYLINDER WAS REPLACED, AS WELL AS ALTERNATOR, THE ENTI…

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ABS LIGHT IS ON, AND WHEN BRAKES ARE APPLIED STOPPING DISTANCE IS NOT NORMAL. DEALER HAS BEEN CONTACTED.*AK CONSUMER HAS HAD NUMEROUS REPAIRS ON VEHICLE, DIFFERENTIAL WAS OVERHAULED, WINDSHIELD WIPERS WORK INTERMITTENLY, FULE INJECTION SYSTEM WAS REPAIRED, IGNITION SWITCH CYLINDER WAS REPLACED, AS WELL AS ALTERNATOR, THE ENTIRE ABS SYSTEM HAS BEEN REBUILT, CONSUMER STATES RATTLE SOUND FROM FRONT OF ENGINE DRIVEBELT WAS REPLACED AS WELL AS TENSIONER, ALSO FULE/AIR FILTER WAS REPLACED. AUTOMATIC TRANSMISSION WAS REPLACED. FRONT AND REAR SHOCKS WERE REPLACED. *JB

NHTSA ODI #884562

Mileage unknown · Mar 19, 2001
Service Brakes, Hydraulic

LOSS OF BRAKING DUE TO DEFECTIVE ROTORS DETERIORATING FROM WITHIN. DEALER NOTIFIED, AND INFORMED CONSUMER THAT VEHICLE WAS NOT COVERED UNDER A RECALL OR WARRANTY. *AK CONSUMER STATED THAT THE DEALER ADMITTED THAT THIS WAS A COMMON PROBLEM WITH METALLIC BRAKE LININGS, THE STEEL PEELS AWAY FROM THE ROTORS. *SLC

NHTSA ODI #883362

Mileage unknown · Dec 19, 2000
Service Brakes, HydraulicSteering

WHILE DRIVING STEERING AND BRAKES GO OUT AT SAME TIME. DEALER HAS BEEN CONTACTED. *AK

NHTSA ODI #876699

Mileage unknown · Sep 1, 2000
Service Brakes, Hydraulic

ON AUG 26 2000 I HAD FRONT DISC BRAKE PADS REPLACED AND IN CHECKING THE MASTER CYLINDER IT WAS DISCOVERED THAT THE BRAKE FLUID WAS CONTAMINATED I BROUGHT THE VEHICLE TO THE DEALER MENTIONED AND HIS SERVICE DEPT STATED THAT THIS WAS DONE BY SOMEONE WHO CHANGED THE OIL DIPPED HIS FINGER INSIDE WITH A LITTLE GREASE AND CONTAMINATED…

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ON AUG 26 2000 I HAD FRONT DISC BRAKE PADS REPLACED AND IN CHECKING THE MASTER CYLINDER IT WAS DISCOVERED THAT THE BRAKE FLUID WAS CONTAMINATED I BROUGHT THE VEHICLE TO THE DEALER MENTIONED AND HIS SERVICE DEPT STATED THAT THIS WAS DONE BY SOMEONE WHO CHANGED THE OIL DIPPED HIS FINGER INSIDE WITH A LITTLE GREASE AND CONTAMINATED THE FLUID IT WAS ALSO STATED THAT THE BRAKE FLUID CONTAINED ALGY ALSO THE BRAKE FLUID IN THE MASTER CYLINDER WAS VERY LOW IT SEEMS THAT THE SERVICE DEPT.FINDS WAYS AND EXCUSES WHEN THE VEHICLE IS UNDER WARRANTY NOT TO FIX THE PROBLEM BUT INSTEAD OFFERS EXCUSES FOR THE PROBLEM THIS PROBLEM CAN BE A VERY DANGEROUS SITUATION ON THE INTERSTATE HIGHWAYS IT IS MY OPINION THAT THIS SHOULD BE INVESTIGATED AS THIS MAY NOT BE THE ONLY COMPLAINT OF THIS KIND AS FURTHER INFORMATION THE BRAKE FLUID WAS ALMOST BLACK IN COLOR ALL MECHANICS I HAVE SPOKEN TO SAY THIS IS NOT A NORMAL SITUATION I AM GOING TO LET THEM FLUSH THE SYSTEM AND REFILL IT AT THE COST OF $80.00 TO $100.00 EVEN THOUGH UNDER EXTENDED WARRANTY BUT THIS IS A POTENTIALY DANGEROUS SITUATION

NHTSA ODI #729793

Mileage unknown · Aug 24, 2000
Service Brakes, Hydraulic

WHILE DRIVING COULD FEEL VIBRATION ON THE RIGHT SIDE. THEN, EVERY 1000 MILES PADS HAD TO BE REPLACED. ALSO, ROTORS WERE RUSTED. TECHNICIAN COULD NOT STATE WHAT WAS THE PROBLEM.*AK

NHTSA ODI #868577

Mileage unknown · Jul 26, 2000
Service Brakes, Hydraulic

WHILE DRIVING COULD STEP ON THE BRAKES AND THE PEDAL WILL GO TO THE FLOOR, AND VEHICLE WILL NOT STOP ON TIME. WHILE ROLLING THE ABS LIGHT WILL COME ON. *AK

NHTSA ODI #866075

Official recalls

4

03V159000 · Visibility:windshield Wiper/washer

Apr 28, 2003

ON CERTAIN MINIVANS, PICKUP TRUCKS, AND SPORT UTILITY VEHICLES WITH CERTAIN MODEL-ENGINE COMBINATIONS, THE WINDSHIELD WIPER MOTOR MAY FAIL DUE TO CRACKED SOLDER JOINTS ON THE CONTROLLER CIRCUIT BOARD. THE WINDSHIELD WIPERS COULD WORK INTERMITTENTLY OR NOT AT ALL.

Consequence & remedy

Consequence: IF THIS WERE TO OCCUR DURING BAD WEATHER, DRIVER VISIBILITY WOULD BE REDUCED, WHICH COULD RESULT IN A CRASH.

Remedy: DEALERS WILL REPLACE THE WIPER MOTOR CIRCUIT BOARD AND COVER. OWNER NOTIFICATION BEGAN ON JUNE 19, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020, GMC AT 1-800-462-8782, OR OLDSMOBILE AT 1-800-442-6537.

01V123000 · Seat Belts:front:warning Light/devices

Apr 10, 2001

VEHICLE DESCRIPTION: MINI VANS. SOME OF THESE VEHICLES FAIL TO COMPLY WITH REQUIREMENTS OF FMVSS NO. 208, "OCCUPANT CRASH PROTECTION." THE "FASTEN SAFETY-BELT" AUDIBLE WARNING OCCASIONALLY MAY NOT COME ON OR MAY TERMINATE IN LESS THAN FOUR SECONDS AS REQUIRED BY THE STANDARD.

Consequence & remedy

Consequence: THIS DOES NOT MEET THE REQUIREMENTS OF THE STANDARD.

Remedy: DEALERS WILL INSTALL A NEW ALARM MODULE. OWNER NOTIFICATION BEGAN JUNE 27, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020 OR GMC AT 1-800-462-8782.

99V009000 · Child Seat

Jan 20, 1999

VEHICLE DESCRIPTION: MINI VANS EQUIPPED WITH INTEGRATED DUAL CHILD SEATS. SOME OF THESE VEHICLES MAY BE MISSING A SEAT BELT RETRACTOR CLUTCH SPRING AND/OR PAWL SPRING IN THE CHILD SEAT. IF THE CLUTCH SPRING WAS MISSING, THE SEAT BELT WOULD LOCK IN THE RETRACTED POSITION AND COULD NOT BE USED. IF THE PAWL SPRING WAS MISSING, THE SEAT BELT RESTRAINT WOULD CONTINUALLY PLAY OUT AND WOULD NOT LOCK.

Consequence & remedy

Consequence: THESE CONDITIONS COULD INCREASE THE OCCUPANT'S RISK OF INJURY IN THE EVENT OF A VEHICLE CRASH.

Remedy: DEALERS WILL INSPECT THE SEAT BELTS ON THE CHILD SEATS, AND IF NECESSARY, REPLACE THE CHILD SEAT.

97V057000 · Seat Belts:rear/other

Apr 8, 1997

THE OUTBOARD SAFETY BELT WEBBING ON THE RIGHT-HAND REAR BUCKET SEAT CAN SEPARATE DURING A VEHICLE CRASH.

Consequence & remedy

Consequence: IN THE EVENT OF A CRASH, THE VEHICLE OCCUPANT WOULD NOT BE PROPERLY RESTRAINED AND PERSONAL INJURY COULD RESULT.

Remedy: DEALERS WILL INSTALL A PROTECTOR ON THE REAR SEAT CUSHION FRAME.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

EA02006 · Windshield Wiper Failure

Opened May 31, 2002 · Closed Jul 23, 2003

Status: closed (inferred from source dates) · Visibility:windshield Wiper/washer:motor

AS A RESULT OF THIS, AND THE PRECEDINGINVESTIGATION, RQ99-003, GM HAS EXPANDED THE POPULATION OF SAFETY RECALL 98V-150 (REPLACEMENT OF THE WINDSHIELD WIPER CONTROL MODULE) TO INCLUDE AN ADDITIONAL 1.77 MILLION VEHICLES.INCLUDED ARE VARIOUS 1994-1997 MY M/L VANS, S/T TRUCKS AND SUVS, & C/K TRUCKS AND SUVS.SEE ATTACHED TECHNICAL REPORT FOR DETAILS.

Additional source detail variants (2)

Visibility:windshield Wiper/washer:motor

AS A RESULT OF THIS, AND THE PRECEDINGINVESTIGATION, RQ99-003, GM HAS EXPANDED THE POPULATION OF SAFETY RECALL 98V-150 (REPLACEMENT OF THE WINDSHIELD WIPER CONTROL MODULE) TO INCLUDE AN ADDITIONAL 1.77 MILLION VEHICLES.INCLUDED ARE VARIOUS 1994-1997 MY M/L VANS, S/T TRUCKS AND SUVS, & C/K TRUCKS AND SUVS.SEE ATTACHED TECHNICAL REPORT FOR DETAILS.

Visibility:windshield Wiper/washer:motor

AS A RESULT OF THIS, AND THE PRECEDINGINVESTIGATION, RQ99-003, GM HAS EXPANDED THE POPULATION OF SAFETY RECALL 98V-150 (REPLACEMENT OF THE WINDSHIELD WIPER CONTROL MODULE) TO INCLUDE AN ADDITIONAL 1.77 MILLION VEHICLES.INCLUDED ARE VARIOUS 1994-1997 MY M/L VANS, S/T TRUCKS AND SUVS, & C/K TRUCKS AND SUVS.SEE ATTACHED TECHNICAL REPORT FOR DETAILS.