← New search

1994 Chevrolet Astro

Owner reports · Recalls · Investigations

More warning signs than most Astro years

Owner complaints for the 1994 Chevrolet Astro are substantially higher than the model-year median of 69.

About this comparison →

When problems were reported

Mileage at the reported incident

Limited mileage data: 33 of 328 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Service Brakes, Hydraulic. Review the 91 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Visibility. Review the 88 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Suspension. Review the 40 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

43 crash reports3 fire reports27 injury reports

Suspension complaints

40 reports
Clear category filter
Mileage unknown · Nov 5, 2001
Suspension

MECHANIC ADVISES TORSION BAR SHATTERED. COULD HAVE CAUSED FATALITY IF IT HAD HAPPENED AT HIGHWAY SPEED.

NHTSA ODI #754132

Mileage unknown · Oct 17, 2001
Suspension

TORSION BAR SHATTERED, COLLAPSING LEFT FRONT OF CAR; COULD HAVE BEEN FATAL ACCIDENT IF IT HAD OCCURRED AT HIGHWAY SPEEDS. *AK

NHTSA ODI #753332

Mileage unknown · Oct 9, 2001
Suspension

TORSION BAR FAILURE TOOK PLACE IN THE AREA OF THE BUSHING IN THE TORSION BAR ARM LOCATED IN THE FRAME CROSSMEMBER. THIS WAS A KNOWN DEFECT BY CHEVROLET WHO STATED THEY KNOW OF THIS PROBLEM THRU THE 1998 MODEL YEAR. THE NEW REPALCEMENT PARTS ARE OF A DIFFERENT DESIGN. THE EVENT OCCURED THE MORING AFTER I RETURNED FROM A TRIP …

Read full complaint

TORSION BAR FAILURE TOOK PLACE IN THE AREA OF THE BUSHING IN THE TORSION BAR ARM LOCATED IN THE FRAME CROSSMEMBER. THIS WAS A KNOWN DEFECT BY CHEVROLET WHO STATED THEY KNOW OF THIS PROBLEM THRU THE 1998 MODEL YEAR. THE NEW REPALCEMENT PARTS ARE OF A DIFFERENT DESIGN. THE EVENT OCCURED THE MORING AFTER I RETURNED FROM A TRIP THAT WAS PREDONINATELY INTERSTATE DRIVING AND THE COMPONENT FAILED AS I WAS ENTERING THE VEHICLE WHICH WAS PARKED IN MY DRIVEWAY AT THE TIME. HOWEVER HAD I BEEN ON THE INTERSTATE AT THE TIME OF THE FAILURE I'M SURE I WOULD HAVE LOST CONTROL OF THE VEHICLE. WHEN I QUESTIONED THE DEALERSHIP WHERE I HAD THE REPAIRS DONE IF THEY HAD SEEN THIS BEFORE THEY STATED THEY HAD AND "IT WASN'T A PRETTY PICTURE".*AK

NHTSA ODI #753017

Mileage unknown · Sep 19, 2001
Suspension

DRIVERS SIDE TORSION BAR BROKE WHILE VAN WAS PARKED IN A PARKING LOT. MY WIFE HAD JUST DRIVEN 50 MILES ON THE NYS THRUWAY AT 65 MPH IN MORNING RUSH HOUR TRAFFIC WITH HER BOSS IN THE VAN GOING TO A NURSING CONFERENCE. THEY PARKED THE VAN IN A PARKING LOT AND WHEN THEY RETURNED 2 HOURS LATER THEY FOUND THE VAN DRIVERS SIDE DOWN ON…

Read full complaint

DRIVERS SIDE TORSION BAR BROKE WHILE VAN WAS PARKED IN A PARKING LOT. MY WIFE HAD JUST DRIVEN 50 MILES ON THE NYS THRUWAY AT 65 MPH IN MORNING RUSH HOUR TRAFFIC WITH HER BOSS IN THE VAN GOING TO A NURSING CONFERENCE. THEY PARKED THE VAN IN A PARKING LOT AND WHEN THEY RETURNED 2 HOURS LATER THEY FOUND THE VAN DRIVERS SIDE DOWN ON THE FRONT TIRE. I WOULD HATE TO IMAGIN WHAT COULD HAVE HAPPENED IF THIS HAD HAPPENED IN RUSH HOUR TRAFFIC. WOULD IT HAVE EVEN BEEN RECOGNIZED AS THE CAUSE OF AN ACCIDENT? I HAVE JUST FINISHED READING THE 22 OTHER REPORTED INCIDENTS AND AGREE WITH ALL THE REST THAT THIS IS A MANUFACTURE DEFECT IN EITHER THE BAR OR THE ENGINEERING DESIGN. WHEN THE DEALER REPAIRED THE BROKEN UNIT HE SAID IT WAS SUGGESTED BY GM TO REPLACE BOTH BARS, THE F-SUPPORT "A" AND ARM. WE WERE TOLD THAT THE SUPPORT WAS REQUIRED DUE TO A DESIGN CHANGE, AT A COST TO US OF $859.00 . IT IS VERY APPEARENT TO ME THAT GM HAS RECOGNIZED THE PROBLEM, CHANGED THE DESIGN TO REMEDY THE PROBLEM AND PAST THE COST AND THE VERY POSSIBLE INJURY ON TO THE PUBLIC. THAT I UNDESTAND , WHAT I DON'T UNDERSTAND IS WHY THIS ORGANIZATION, NHTSA, HAS NOT PURSUED GM FOR A RECALL ON THIS ITEM, I AM VERY SUPRISED. THANKS FOR THE SPACE RJLOGAN@CITLINK.NET. *AK

NHTSA ODI #752381

Mileage unknown · Aug 7, 2001
Suspension

WHILE TRAVELING AT APPROXIMATELY 20 TO 25 MPH FRONT LEFT TORSION BAR BROKE. DEALERSHIP HAS EXAMINED VEHICLE, AND WAS REPLACING BOTH FRONTAL TORSION BARS. *AK *SLC

NHTSA ODI #893645

Mileage unknown · Aug 6, 2001
Suspension

FRONT LEFT TORSION BAR BROKE WHILE THE VEHICLE WAS PARKED IN GARAGE.*AK

NHTSA ODI #893558

Mileage unknown · Aug 4, 2001
Suspension

LEFT FRONT TORSION BAR BROKE WHILE DRIVING 30 MPH. FORTUNATELY THIS DID NOT HAPPEN AT A HIGHER SPEED. DRIVERS SIDE FRONT OF VEHICLE COLLAPSED TO NEARLY TOUCH THE TIRE. HAD THE RIGHT SIDE TORSION BAR REPLACED AS WELL, AT THE RECOMENDATION OF THE SERVICE STATION BECAUSE OF A KNOWN PROBLEM WITH THESE PARTS. WHY WASN'T I NOTIFIED BY…

Read full complaint

LEFT FRONT TORSION BAR BROKE WHILE DRIVING 30 MPH. FORTUNATELY THIS DID NOT HAPPEN AT A HIGHER SPEED. DRIVERS SIDE FRONT OF VEHICLE COLLAPSED TO NEARLY TOUCH THE TIRE. HAD THE RIGHT SIDE TORSION BAR REPLACED AS WELL, AT THE RECOMENDATION OF THE SERVICE STATION BECAUSE OF A KNOWN PROBLEM WITH THESE PARTS. WHY WASN'T I NOTIFIED BY CHEVROLET? THIS SEEMS TO BE A POTENTIALLY DANGEROUS CONDITION.*AK

NHTSA ODI #749845

Mileage unknown · May 22, 2001
Suspension

PASSENGER'S SIDE TORSION BAR SNAPPED IN HALF WHILE BACKING OUT OF A DRIVEW CAR COLLAPSED ON TOP OF TIRES. CONSUMER FELT LUCKY THIS DID NOT HAPPEN ON FREEWAY.*AK

NHTSA ODI #888830

Mileage unknown · Feb 28, 2001
Suspension

ON THE MORNING OF 5/14/99 MY DAUGHTER WENT OUT TO THE GARAGE TO START THE VAN AND SAW THAT THE FRONT OF VAN WAS HANGING OVER THE LEFT FRONT WHEEL AND RUBBING ON THE TIRE. SHE CALLED ME OVER TO SEE WHAT WAS THE PROBLEM. THE LEFT FRONT TORSION BAR SNAPPED AND BROKE CAUSING THE BODY TO FALL OVER THE LEFT FRONT WHEEL, ALSO MY DAUGH…

Read full complaint

ON THE MORNING OF 5/14/99 MY DAUGHTER WENT OUT TO THE GARAGE TO START THE VAN AND SAW THAT THE FRONT OF VAN WAS HANGING OVER THE LEFT FRONT WHEEL AND RUBBING ON THE TIRE. SHE CALLED ME OVER TO SEE WHAT WAS THE PROBLEM. THE LEFT FRONT TORSION BAR SNAPPED AND BROKE CAUSING THE BODY TO FALL OVER THE LEFT FRONT WHEEL, ALSO MY DAUGHTER AT TIME WAS 7 MONTHS PREGNANT, AND VERY CONCERNED ABOUT WHAT WOULD HAPPEN IF SHE HAD BEEN DRIVING WHEN THE TORSION BAR BROKE,CAUSING THE BODY TO FALL OVER THE TIRE,AND SHE WOULDN,T HAVE BEEN ABLE TO STEER THE VAN OUT OF DANGER. I CALLED THE CHEV. GARAGE TO COME PICK UP THE VAN BECAUSE YOU COULDN,T STEER IT. AFTER THEY CONFIRMED WHAT THE PROBLEM WAS,WE ASKED IF THIS WAS SAFETY PROBLEM THEY SAID NO. WE ASKED HOW MANY TORSION BAR HAVE THEY FOUND LIKE THIS, THE SAID NONE, THAN WOULDN,T YOU THINK THAT THEY WOULD LOOK IN TO TORSION BAR AS BEING DEFECTIVE,BUT THEY SAID NEED MORE THAN ONE PROBLEM LIKE THIS TO INVESTIGATE. I CALLED CHEV MOTOR COMPANY AND THE SAID ALMOST THE SAME THING. WELL WE THOUGHT THEY WOULD BE INTERESTED, BUT NO ONE AS CALLED OR SENT ANY INFOMATION, MY DAUGHTER AND HUSBAND HAD TO PAID FO REPAIRS, ALSO WE FOUND OUT THAT NUMBER FOR THE TORSION BAR HAS BEEN CHANGED AND THAT THEY HAD TO REPLACE BOTH BARS WITH NEW DESIGN BRACKETS,WE FOUND THIS TO BE KIND OF SUSPICIOUS. I HOPE THAT THERE WAS NO ONE DRIVING THE SAME TYPE VAN. AND HAD A TORSION BAR BREAK CAUSING A ACCIDENT OR DEATH. THANK YOU FOR LETTING ME GET RID OF SOME MY CONCERNS. THANK YOU AGAIN, ED LANGENBERG 610 RAVENSWOOD DR. GREEN BAY, WI 54302, 920-468-8709, EMAIL ELANGENBERG@NEW.RR.COM. *AK

NHTSA ODI #741686

Mileage unknown · Sep 20, 2000
Power TrainSuspension

TORSION BAR BROKE WHILE DRIVING @ 30MPH ($400), LFT TORSION BAR BROKE IN DRIVEWAY ($364), "CLUNK" IN REAR WHILE ACCELERATING FROM STOP AND OCCASIONALLY WHILE SHIFTING (HIGH/LOW GEAR IN DIFFERENTIAL UNIT-$1500), 9 MOS LATER THE "CLUNK" IS BACK. MECHANICS SAYS DISCONNECT DRIVE TRAIN FROM REAR TO MAKE VAN 2WD

NHTSA ODI #731965

Official recalls

2

94V177000 · Seats:front Assembly:head Restraint

Sep 14, 1994

THE FRONT DRIVER AND PASSENGER SEAT BACK HEIGHT DOES NOT CONFORM TO THE REQUIREMENTS OF FMVSS NO. 202, "HEAD RESTRAINTS."

Consequence & remedy

Consequence: CONSEQUENCE OF NON-COMPLIANCE: SEAT OCCUPANTS ARE SUBJECT TO INCREASED RISK OF INJURY IN THE EVENT OF A SUDD STOP OR ACCIDENT.

Remedy: SHERRY DESIGNS WILL PROVIDE AN ATTACHABLE HEADREST FOR THE DEALER OR CUSTOMER TO ADD TO THE SEATS.

94V087000 · Equipment:other:labels

May 9, 1994

THE MANUFACTURER'S CERTIFICATION LABEL AND/OR THE DRIVER AIR BAG ADVISORY LABEL MAY BE MISSING FROM THE VEHICLES, WHICH DOES NOT CONFORM TO THE REQUIREMENTS OF 49 CFR 567.

Consequence & remedy

Consequence: CONSEQUENCE OF NON-COMPLIANCE: OWNERS OF VEHICLE WOULD BE UNAWARE OF THE LOAD CAPACITY OF THE VANS, THE VAN BUILD DATE, AND WOULD NOT HAVE ANY ASSURANCE THAT THE VANS MEET THE FEDERAL MOTOR VEHICLE SAFETY STANDARDS.

Remedy: THE LABELS WILL BE FURNISHED TO OWNER'S FOR INSTALLATION ON THE VEHICLES.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

RQ99003 · Windshield Wiper

Opened Mar 8, 1999 · Closed May 31, 2002

Status: closed (inferred from source dates) · Visibility:windshield Wiper/washer

No summary supplied.