IllustrationTL*THE CONTACT OWNS A 2002 BUICK RENDEZVOUS. WHEN THE CONTACT EXAMINED THE VEHICLE SHE NOTICED THAT THE COOLANT RESERVOIR WAS LOWER EACH TIME SHE WOULD DRIVE THE VEHICLE. THE VEHICLE WAS TAKEN TO THE DEALERSHIP WHERE THE CONTACT WAS INFORMED THAT THE HEAD GASKET NEEDED TO BE REPLACED. THE CURRENT AND FAILURE MILEAGES WERE 69000.
2002 Buick Rendezvous
Owner reports · Recalls · Investigations
More warning signs than most Rendezvous years
Owner complaints for the 2002 Buick Rendezvous are substantially higher than the model-year median of 138.
About this comparison →How this year compares
Owner complaints by model year
Compare all Rendezvous years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
430–25K
6825–50K
9050–75K
7175–100K
75100–150K
31150K+
378 reports with mileage · 108 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Engine And Engine Cooling. Review the 115 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Electrical System. Review the 103 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Fuel System, Gasoline. Review the 65 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
18 crash reports8 fire reports15 injury reports
What owners actually said
486 reportsMY 2002 BUICK RENDEZVOUS' TEMPERATURE GAUGE CONTINUES TO RISE AT LOW SPEEDS AND IT IS CONSTANTLY LOW ON RADIATOR FLUID. WAS TOLD THAT THE HEAD GASKET WOULD MORE THAN LIKELY NEED TO BE REPLACED AT A COST OF ABOUT $1,000.00. THIS APPARENTLY HAS TO DO WITH THE TYPE OF COOLANT THAT WAS USED IN THIS GM PRODUCT, FOR WHICH THERE WAS …
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MY 2002 BUICK RENDEZVOUS' TEMPERATURE GAUGE CONTINUES TO RISE AT LOW SPEEDS AND IT IS CONSTANTLY LOW ON RADIATOR FLUID. WAS TOLD THAT THE HEAD GASKET WOULD MORE THAN LIKELY NEED TO BE REPLACED AT A COST OF ABOUT $1,000.00. THIS APPARENTLY HAS TO DO WITH THE TYPE OF COOLANT THAT WAS USED IN THIS GM PRODUCT, FOR WHICH THERE WAS A RECALL NOTICE FOR AND THAT I WAS NEVER NOTIFIED OF (BOUGHT THE VEHICLE NEW IN 2002). THIS IS JUST ONE PROBLEM IN A LONG LIST OF PROBLEMS THAT I HAVE HAD WITH THIS VEHICLE. WOULD LIKE TO KNOW IF THERE IS ANYTHING THAT CAN BE DONE ABOUT THIS, AS I AM SURE A LOT OF OTHER PEOPLE WOULD LIKE TO KNOW. *TR
I PURCHASED 2002 RENDEZVOUS IN 2002. IT BEGAN IN THE SECOND YEAR I COULD NOT BELIEVE THAT I WOULD BE REPLACING THE RADIATOR AND CONDENSER ASSEMBLY. EACH YEAR FOLLOWING I WAS SHELLING OUT MAJOR BUCKS IN REPAIRS. EACH YEAR THERE WAS SOMETHING WRONG WITH EITHER THE HEAT OR THE AIR CONDITIONER. FROM REPLACING SENSORS, THERMOSTAT…
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I PURCHASED 2002 RENDEZVOUS IN 2002. IT BEGAN IN THE SECOND YEAR I COULD NOT BELIEVE THAT I WOULD BE REPLACING THE RADIATOR AND CONDENSER ASSEMBLY. EACH YEAR FOLLOWING I WAS SHELLING OUT MAJOR BUCKS IN REPAIRS. EACH YEAR THERE WAS SOMETHING WRONG WITH EITHER THE HEAT OR THE AIR CONDITIONER. FROM REPLACING SENSORS, THERMOSTAT TO WATER PUMPS. EACH YEAR I HAVE HAD TO REPLACE THE BRAKES AND ROTORS AND HAD THE HUB BEARING REPLACED ONCE. IN 2009 I BEGAN TO HAVE PROBLEMS WITH THE ENGINE AND ELECTRICAL. I HAD THE HEAD GASKETS REPLACED AND ONCE AGAIN PROBLEMS WITH HEAT AND REPLACED THE BLOWER MOTOR RESISTOR. IN DECEMBER OF 2009 THE DRIVER SIDE WINDOW NO LONGER WORKS. THEN IN JANUARY 2010 DESPITE MY EFFORTS IN TAKING VERY GOOD CARE OF MY CAR WITH REGULAR SCHEDULED MAINTENANCE, THE ENGINE TOOK A FINIAL DUMP. THE CAM SHAFT BROKE INSIDE THE ENGINE THAT PUMPS THE OIL WITHOUT ANY WARNING. I WAS LEFT STRANDED AND CARLESS. I RECEIVED A RECALL NOTICE REGARDING THE HUB BEARINGS BUT DID NOT QUALIFY BECAUSE OF THE MILEAGE. I WAS NEVER NOTIFIED ON THE RECALL FOR THE DEX COOLANT AND WHEN I FOUND OUT IT WAS TOO LATE. IN MY RECENT RESEARCH I FOUND THAT THERE WAS A RECALL FOR THE HEAD GASKETS THAT CLOSED IN APRIL OF 2009, I WAS NEVER NOTIFIED. I DID RECEIVE A RECALL FOR THE FUEL FILL TUBE WHICH IS GOOD FOR 10 YEARS OR 150,000 MILES AND I DO QUALIFY, HOWEVER, I DON'T HAVE AN ENGINE! I CALLED BUICK CONSUMER RELATIONS 1-800-521-7300, AND THEY SAID THE ONLY RECALL THEY HAVE IS FOR THE LIFT GATE LATCH. I FEEL THAT GM SHOULD REOPEN THE RECALLS FOR THE DEX COOLANT, HUB BEARINGS AND THE HEAD GASKETS. I AM LOOKING FOR SOME RECOURSE BECAUSE IN NO WAY SHOULD THE CAM SHAFT BROKEN. *TR
I OWN A 2002 BUICK RENDEZVOUS AND ON MANY (AT LEAST ONCE PER MONTH FOR THE LAST 3 YRS) OCCASIONS DRIVING (ESPECIALLY AT NIGHT), THE POWER GOES OUT TO ALL THE OUTSIDE AND INSIDE LIGHTS AND THE CAR SEEMS TO DO A SYSTEM REBOOT. WE'VE BEEN SCARED OUT OF OUR MIND AND HAVE TO PULL OVER TO REMEDY IT (BY UNPLUGGING BATTERY AND PUTTING …
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I OWN A 2002 BUICK RENDEZVOUS AND ON MANY (AT LEAST ONCE PER MONTH FOR THE LAST 3 YRS) OCCASIONS DRIVING (ESPECIALLY AT NIGHT), THE POWER GOES OUT TO ALL THE OUTSIDE AND INSIDE LIGHTS AND THE CAR SEEMS TO DO A SYSTEM REBOOT. WE'VE BEEN SCARED OUT OF OUR MIND AND HAVE TO PULL OVER TO REMEDY IT (BY UNPLUGGING BATTERY AND PUTTING IT BACK ON) WE'VE HAD THE WHOLE CAR SHUT OFF, LOSE POWER STEERING AND NEARLY RUN OFF AN EMBANKMENT. WE'VE TAKEN IT TO MECHANICS, BUT IT STILL HAPPENS. OTHER WEBSITE COMPLAINTS SHOW IT IS THE BODY CONTROL MODULE AND GM IS AWARE OF IT, BUT NO RECALL HAS OCCURRED. I AM ATTEMPTING TO GET THIS LOOKED AT NOW, BUT AFTER LOOKING AT THE WEBSITE COMPLAINTS, I'M NOT THE ONLY ONE DEALING WITH THIS. THESE HAVE ALL BEEN NEAR-MISSES FOR OUR FAMILY AND ONE WAS EXTREMELY SCARY WHEN YOU HAVE AN 18-WHEELER COMING AT YOU WITH NOT LIGHTS AND NO POWER STEERING AT NIGHT. PLEASE MOVE FORWARD AND HAVE GM DO SOMETHING ABOUT THIS BEFORE IT RESULTS IN SOMETHING MORE SEVERE THAN NEAR-MISS ACCIDENTS. *TR
TL* THE CONTACT OWNS A 2002 BUICK RENDEVOUS. WHILE DRIVING THE HEADLIGHTS BEGAN TO TURN ON AND THEN OFF. ALSO THE DOOR LOCKS WERE UNLOCKING AND LOCKING ON ITS OWN. THE VEHICLE HAS NOT BEEN DIAGNOSED BY THE DEALERSHIP AND THERE WERE NO PRIOR WARNINGS. THE CURRENT AND FAILURE MILEAGES WERE 102000.
JUST PURCHASED A 2002 BUICK RENDEZVOUS 4 MONTHS AGO AND HAVE HAD NOTHING BUT ISSUES WITH THIS CAR, IT LEFT ME STRANDED AND STARTED UP BY A JUMP START. I GOT THE BATTERY, ALTERNATOR, AND STARTER CHECKED ALL REPORTED FINE. CAR RAN FINE FOR ABOUT 2 MONTHS THEN IT DID IT AGAIN. THE HEADLIGHTS WILL FLICKER AT NIGHT SOMETIMES AT A RHY…
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JUST PURCHASED A 2002 BUICK RENDEZVOUS 4 MONTHS AGO AND HAVE HAD NOTHING BUT ISSUES WITH THIS CAR, IT LEFT ME STRANDED AND STARTED UP BY A JUMP START. I GOT THE BATTERY, ALTERNATOR, AND STARTER CHECKED ALL REPORTED FINE. CAR RAN FINE FOR ABOUT 2 MONTHS THEN IT DID IT AGAIN. THE HEADLIGHTS WILL FLICKER AT NIGHT SOMETIMES AT A RHYTHM. THE INTERIOR LIGHTS DECIDED WHEN THEY WILL AND WILL NOT WORK. MAINLY THE SEAT HEATER BUTTONS. REPLACED BATTERY YESTERDAY AND WHILE DRIVING TO RICHMOND VA ALL INTERIOR/EXTERIOR LIGHTS FLASHED ON AND OFF WITH THE BATTERY LIGHT SHOWING IN THE DASH. AFTER A FEW MINUTES EVERYTHING WENT BACK TO NORMAL. THESE CHEAPLY MADE VEHICLES WILL CAUSE A SERIOUS ACCIDENT IF NOT DEATHS IF THESE COMPANIES DON'T STAND BEHIND WHAT THEY PUT OUT TO IT'S PUBLIC. CONSIDERING THAT I OWE 5000.00 FOR IT I WILL NOT PUT ALOT INTO IT TO KEEP IT RUNNING. THIS COMPANY NEEDS TO FIX THEIR VEHICLES THE WAY THEY WERE ADVERTISED. *TR
HEAD GASKET BLEW. WAS FIXED FOR $2000 THEN NEXT DAY AFTER I PICKED IT UP FROM THE SHOP THE ENGINE CAUGHT ON FIRE, THEY SAID BRAKE LINES LEAKED ON MANIFOLD... *TR
I HAVE A 2002 BUICK RENDEZVOUS AND THE BATTERY POWER DRAIN WHICH RESULTED IN THE CAR GOING INTO SECURITY MODE. THE SECURITY WARNING NOW FLASHES ABOVE THE SPEEDOMETER AND MY RADIO STATES LOCKED. THE POWER WINDOWS & LOCKS, RADIO, FOG LIGHTS, INTERIOR LIGHTS AND AC ARE NOT WORKING DUE TO THE SECURITY FEATURE BEING ENABLED. THE K…
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I HAVE A 2002 BUICK RENDEZVOUS AND THE BATTERY POWER DRAIN WHICH RESULTED IN THE CAR GOING INTO SECURITY MODE. THE SECURITY WARNING NOW FLASHES ABOVE THE SPEEDOMETER AND MY RADIO STATES LOCKED. THE POWER WINDOWS & LOCKS, RADIO, FOG LIGHTS, INTERIOR LIGHTS AND AC ARE NOT WORKING DUE TO THE SECURITY FEATURE BEING ENABLED. THE KEYLESS REMOTE IS NOT RESPONDING TO THE TRUCK AS WELL. I HAVE ALSO HEARD AND READ ABOUT SEVERAL RENDEZVOUS OWNERS HAVING THIS PROBLEM. I AM SURPRISE IT IS NOT CONSIDER PART OF THE RECALL ON THE 02 RDZ. *TR
INTAKE MANIFOLD GASKET IS DANGEROUS TRUCK OVERHEATS AND VERY EXPENSIVE TO FIX I CANT AFFORD. *TR
TL*THE CONTACT OWNS A 2002 BUICK RENDEZVOUS. HE EXPERIENCED ELECTRICAL FAILURE INCLUDING FAILURE OF THE LIGHTS ON THE INSTRUMENT CONTROL PANEL, THE HEAD-LIGHTS, AND THE DOOR LOCKS. THE VEHICLE WAS TAKEN TO THE DEALER, AND A TECHNICIAN CONCLUDED THAT HE WOULD HAVE TO PAY $500.00 FOR A DIAGNOSTIC FEE TO HAVE THE VEHICLE INSPECTED…
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TL*THE CONTACT OWNS A 2002 BUICK RENDEZVOUS. HE EXPERIENCED ELECTRICAL FAILURE INCLUDING FAILURE OF THE LIGHTS ON THE INSTRUMENT CONTROL PANEL, THE HEAD-LIGHTS, AND THE DOOR LOCKS. THE VEHICLE WAS TAKEN TO THE DEALER, AND A TECHNICIAN CONCLUDED THAT HE WOULD HAVE TO PAY $500.00 FOR A DIAGNOSTIC FEE TO HAVE THE VEHICLE INSPECTED. THE FAILURE AND THE CURRENT MILEAGES WERE 56,812.
Official recalls
207V349000 · Fuel System, Gasoline:storage
Aug 8, 2007
ON CERTAIN VEHICLES, VARIATIONS IN THE MANUFACTURING PROCESS OR EXPOSURE TO HIGH AMBIENT TEMPERATURES MAY LEAD TO FRACTURE OF THE FUEL TANK INLET CHECK VALVE (ICV).
Consequence & remedy
Consequence: A FRACTURE MAY ALLOW FUEL VAPORS TO PASS THROUGH AND ALLOW DROPLETS OF FUEL TO ACCUMULATE ON THE SIDE OF THE FUEL TANK. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
Remedy: DEALERS WILL REPLACE THE FUEL TANK. THE RECALL WILL BE MAILED IN TWO PHASES WITH THE FIRST PHASE BEGINNING ON DECEMBER 4, 2007. THE SECOND PHASE WILL BE MAILED ON DECEMBER 13, 2007. OWNERS MAY CONTACT BUICK AT 1-866-608-8080; CHEVROLET AT 1-800-630-2438; OR PONTIAC AT 1-800-620-7668. THE VEHICLE POPULATION INCLUDES BUICK RENDEZVOUS AND PONTIAC AZTEK VEHICLE BUILT IN MAY 2003; CHEVROLET VENTURE AND PONTIAC MONTANA VEHICLES BUILT FROM JUNE THROUGH AUGUST 2002; AND ALL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO, AND HAWAII.
02V222000 · Air Bags:frontal
Aug 9, 2002
CERTAIN PASSENGER, MINI VANS, AND SPORT UTILITY VEHICLES HAVE AN AIR BAG INFLATOR ON THE DRIVER'S SIDE THAT COULD FRACTURE AT A WELD DURING A DEPLOYMENT.
Consequence & remedy
Consequence: PIECES OF THE INFLATOR COULD STRIKE AND INJURE VEHICLE OCCUPANTS AND THE AIR BAG CUSHION WOULD NOT INFLATE FULLY, REDUCING THE CAPABILITY OF THE BAG TO PROTECT THE DRIVER.
Remedy: DEALERS WILL INSPECT, AND REPLACE, IF NECESSARY, THE AIR BAG MODULE ASSEMBLY ON THE DRIVER'S SIDE. OWNER NOTIFICATION BEGAN AUGUST 15, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BUICK AT 1-800-521-7300, CADILLAC AT 1-800-458-8006, CHEVROLET AT 1-800-222-1020, GMC AT 1-800-462-8782, OLDSMOBILE AT 1-800-442-6537, OR PONTIAC AT 1-800-762-2737.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
2EA07006 · Fuel Tank Leakage
Opened Apr 18, 2007 · Closed Sep 13, 2007
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings; Fuel System, Gasoline:storage; Fuel System, Gasoline:storage:tank Assembly; Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Additional source detail variants (5)
Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline:storage
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline:storage:tank Assembly
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
RQ06009 · Fuel Tank Leakage
Opened Dec 14, 2006 · Closed Apr 18, 2007
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:storage; Fuel System, Gasoline:storage:tank Assembly; Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Additional source detail variants (4)
Fuel System, Gasoline
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Fuel System, Gasoline:storage
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Fuel System, Gasoline:storage:tank Assembly
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.