NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
486 reports72,000 miles · Jul 9, 2010
Engine And Engine Cooling
TL*THE CONTACT OWNS A 2002 BUICK RENDEZVOUS. WHILE THE VEHICLE WAS IDLE, THE VEHICLE WARNING LIGHTS CAME ON AND WITHIN A FEW MINUTES THE CHECK ENGINE LIGHT ILLUMINATED. SHE CHECKED THE OWNERS MANUAL AND IT STATED THAT THE FAILURE WAS CAUSED BY A HIGH ENGINE TEMPERATURE. SHE DROVE THE VEHICLE A SHORT DISTANCE AND PARKED IT. WHEN…
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TL*THE CONTACT OWNS A 2002 BUICK RENDEZVOUS. WHILE THE VEHICLE WAS IDLE, THE VEHICLE WARNING LIGHTS CAME ON AND WITHIN A FEW MINUTES THE CHECK ENGINE LIGHT ILLUMINATED. SHE CHECKED THE OWNERS MANUAL AND IT STATED THAT THE FAILURE WAS CAUSED BY A HIGH ENGINE TEMPERATURE. SHE DROVE THE VEHICLE A SHORT DISTANCE AND PARKED IT. WHEN SHE DROVE THE VEHICLE TO A LOCAL REPAIR SHOP THE MECHANIC ADVISED HER THAT A GASKET NEEDED TO BE REPLACED. SHE WAS NOT SURE WHAT TYPE OF GASKET SINCE THE VEHICLE WAS NOT REPAIRED. THE MECHANIC ADVISED HER TO CONTINUE ADDING COOLANT SINCE SHE COULD NOT AFFORD TO REPAIR THE VEHICLE. ON JULY 8, 2010 SHE STATED THAT THE LOW OIL PRESSURE LIGHT CAME ON. SHE TOOK HER VEHICLE TO AN AUTHORIZED DEALER AND WAS ADVISED THAT THE INTAKE MANIFOLD GASKET NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 72,000 AND THE CURRENT MILEAGE WAS 77,000.
NHTSA ODI #10342304
101,000 miles · Jun 16, 2010
Electrical SystemEngine And Engine CoolingFuel System, Gasoline
2002 BUICK RENDEZVOUS OTHERWISE KNOWN AS THE MONEY PIT. SEEMS THAT AS USUAL OUR LATEST EXPENSE (101,000) IS NOT COVERED UNDER THE RECALLS, DUE TO THE MANUFACTURING DATE OF THE VEHICLE. SMELLED GAS FOR A WEEK, THEN NOTICED GAS GAUGE FLUCTUATING, NEVER SHOWING EMPTY EVEN THOUGH TRIP ODOMETER SHOWED IT HAD ALMOST AN EMPTY TANK. MEC…
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2002 BUICK RENDEZVOUS OTHERWISE KNOWN AS THE MONEY PIT. SEEMS THAT AS USUAL OUR LATEST EXPENSE (101,000) IS NOT COVERED UNDER THE RECALLS, DUE TO THE MANUFACTURING DATE OF THE VEHICLE. SMELLED GAS FOR A WEEK, THEN NOTICED GAS GAUGE FLUCTUATING, NEVER SHOWING EMPTY EVEN THOUGH TRIP ODOMETER SHOWED IT HAD ALMOST AN EMPTY TANK. MECHANIC STATED CRACK IN THE FUEL TANK, BUT CAR WAS MANUFACTURED BEFORE THE RECALL DATE, SO BUICK DID NOT COVER THE COST OF REPAIRS. HAVE RECENTLY ALSO EXPERIENCED LOSS OF ALL POWER TO CIGARETTE LIGHTERS, DRIVERS SIDE WINDOW FELL DOWN AND ENTIRE REGULATOR UNIT WAS REPLACED. BACK HATCH HANDLE FELL OFF, AGAIN. REARVIEW MIRROR ALSO FELL OFF. AC FAN WILL NO LONGER BLOW AT HIGHEST SETTING. THESE ARE ALL MINOR COMPARED TO THE FAULTY ABS SENSOR, LOSS OF TRACTION CONTROL, AC CONDENSER, TIE RODS, 2 REPLACED BATTERIES, FRONT WHEEL BEARINGS, ROTORS. AND THOSE REPAIRS ARE JUST FROM THE LAST 3 YEARS.... *TR
NHTSA ODI #10336666
123,000 miles · Jun 8, 2010
Engine And Engine Cooling
I HAVE A 2002 BUICK RENDEZVOUS THAT HAS HAD ITS GENERAL MAINTENANCE KEPT UP AND THEN THE ANTIFREEZE DISAPPEARED, THE ENGINE TEMP GOT EXTREMELY HOT, AND THEN THE INTAKE MANIFOLD AND HEAD GASKETS HAD TO BE REPLACED NOW THE A/C LINES AND COMPRESSOR ARE LEAKING AND WHO KNOWS WHAT THE PROBLEM WILL BE NEXT. *TR
NHTSA ODI #10335389
129,000 miles · Jun 8, 2010
Electrical System
TL* THE CONTACT OWNS A 2002 BUICK RENDEZVOUS. AFTER PARKING THE VEHICLE, THE CONTACT WAS ABLE TO REMOVE THE KEY FROM THE IGNITION BEFORE SHUTTING OFF THE ENGINE. THE VEHICLE WAS NEITHER DIAGNOSED NOR REPAIRED. THE CURRENT AND FAILURE MILEAGES WERE 129,000.
NHTSA ODI #10335250
100,000 miles · Jun 1, 2010
Engine And Engine Cooling
TL* THE CONTACT OWNS A 2002 BUICK RENDEZVOUS. WHILE TRAVELING AT SPEEDS OF 35 MPH, THE RADIATOR WARNING LIGHT ILLUMINATED ON THE DASHBOARD AND THE VEHICLE WAS TOWED TO THE DEALER. THE DEALER INFORMED THE CONTACT THAT TWO OF HIS HEAD GASKETS HAD FAILED AND WOULD NEED TO BE REPLACED. THE VEHICLE WAS NOT YET REPAIRED. THE CURRENT A…
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TL* THE CONTACT OWNS A 2002 BUICK RENDEZVOUS. WHILE TRAVELING AT SPEEDS OF 35 MPH, THE RADIATOR WARNING LIGHT ILLUMINATED ON THE DASHBOARD AND THE VEHICLE WAS TOWED TO THE DEALER. THE DEALER INFORMED THE CONTACT THAT TWO OF HIS HEAD GASKETS HAD FAILED AND WOULD NEED TO BE REPLACED. THE VEHICLE WAS NOT YET REPAIRED. THE CURRENT AND FAILURE MILEAGES WERE 100,000.
NHTSA ODI #10334108
70,500 miles · May 7, 2010
Service Brakes, Hydraulic
TL*THE CONTACT OWNS A 2002 BUICK RENDEZVOUS. WHILE DRIVING AT 10 MPH, THE CONTACT STATED THAT HE DEPRESSED THE BRAKE PEDAL AND THE ANTI-LOCK BRAKES SUDDENLY ENGAGED ON DRY PAVEMENT. THE CONTACT RELEASED THE BRAKES AND REAPPLIED THE BRAKES TO ENGAGE THEM. THE FAILURE OCCURRED OFTEN. THE VEHICLE WAS TAKEN TO A LOCAL MECHANIC WHO T…
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TL*THE CONTACT OWNS A 2002 BUICK RENDEZVOUS. WHILE DRIVING AT 10 MPH, THE CONTACT STATED THAT HE DEPRESSED THE BRAKE PEDAL AND THE ANTI-LOCK BRAKES SUDDENLY ENGAGED ON DRY PAVEMENT. THE CONTACT RELEASED THE BRAKES AND REAPPLIED THE BRAKES TO ENGAGE THEM. THE FAILURE OCCURRED OFTEN. THE VEHICLE WAS TAKEN TO A LOCAL MECHANIC WHO TEST DROVE IT AND NOTICED THE FAILURE WHILE DRIVING. THE VEHICLE HAD NOT BEEN REPAIRED AT THE TIME OF THE COMPLAINT. THE CONTACT HAD NOT SPOKEN WITH THE MANUFACTURER AND THE VIN WAS UNAVAILABLE WHEN THE COMPLAINT WAS FILED. THE FAILURE MILEAGE WAS APPROXIMATELY 70,500. THE CURRENT MILEAGE WAS APPROXIMATELY 73,500.
NHTSA ODI #10329343
90,000 miles · Apr 17, 2010
Service Brakes, Hydraulic
2002 RENDEZVOUS. ABS INDICATOR LIGHT IS ON AND THIS SYSTEM IS SUPPOSE TO BE DISABLE BUT THE ABS BRAKE SYSTEM KEEP ACTIVATE WHILE DRIVING ON A DRY ROAD. THIS CAUSE BRAKING STOP DISTANCE TO BE LONGER AND POSSIBLE CAUSING ACCIDENT. *TR
NHTSA ODI #10326105
128,158 miles · Apr 10, 2010
Service Brakes, Hydraulic
MAIN BRAKE LINE BETWEEN FRONT BRAKES RUSTED THROUGH AND ALL BRAKES WERE LOST INSTANTLY. ACCORDING TO BRAKE MECHANIC, THE LINE RUNS UNDER THE FIREWALL AND HAS INSULATION WRAPPED AROUND THE LINE. THE INSULATION RETAINS MOISTURE AND ALLOWS IT TO START THE RUST PROCESS. BRAKE FAILURE WOULD BE SUDDEN AND WITHOUT WARNING. BRAKE FAILUR…
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MAIN BRAKE LINE BETWEEN FRONT BRAKES RUSTED THROUGH AND ALL BRAKES WERE LOST INSTANTLY. ACCORDING TO BRAKE MECHANIC, THE LINE RUNS UNDER THE FIREWALL AND HAS INSULATION WRAPPED AROUND THE LINE. THE INSULATION RETAINS MOISTURE AND ALLOWS IT TO START THE RUST PROCESS. BRAKE FAILURE WOULD BE SUDDEN AND WITHOUT WARNING. BRAKE FAILURE OCCURRED IN THIS SITUATION WHEN VEHICLE WAS BEING BACKED OUT OF A PARKING STALL AND BRAKES WERE APPLIED. BRAKE PEDAL WENT TO THE FLOOR WITH LITTLE OR NO BRAKE RESPONSE. MY WIFE AND GRANDSON WERE IN THE CAR. IF THIS HAD HAPPENED ON THE FREEWAY, THEY COULD HAVE BEEN KILLED WITH THE SUDDEN AND TOTAL LOSS OF BRAKES. *TR
NHTSA ODI #10324842
92,000 miles · Mar 22, 2010
Electrical SystemEngine And Engine Cooling
2002 BUICK RENDEVOUS, ELECTRICAL AND HEAD GASKET PURCHASED THIS CAR OVER A YEAR AGO SO FAR HAD TO REPLACE TRANSMISSION AND REPAIR TRANSMISSION X2, NEEDS HEAD GASKETS DUE TO MY CAR OVERHEATING GRADUALLY, HAVE TO BLEED THE SYSTEM FOR AIR PRETTY MUCH EVERY OTHER DAY TO GET HEAT IN THE CAR. MY COMPUTER HAS BEEN REPLACED 6 MONTHS A…
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2002 BUICK RENDEVOUS, ELECTRICAL AND HEAD GASKET PURCHASED THIS CAR OVER A YEAR AGO SO FAR HAD TO REPLACE TRANSMISSION AND REPAIR TRANSMISSION X2, NEEDS HEAD GASKETS DUE TO MY CAR OVERHEATING GRADUALLY, HAVE TO BLEED THE SYSTEM FOR AIR PRETTY MUCH EVERY OTHER DAY TO GET HEAT IN THE CAR. MY COMPUTER HAS BEEN REPLACED 6 MONTHS AFTER PURCHASING IT AFTER BEING UNABLE TO CLEAR ITSELF OF THE CODES. THIS LAST INCIDENT THE BATTERY DIED AND SINCE NOW THE COMPUTER IS RUNNING THE CAR CAUSING MY CAR TO RUN IN PARK AT 3 RPM'S, IN NEUTRAL IT SHOOTS UP TO 4500, IT DRIVES ABOUT 2-2.5 RPMS. THE COMPUTER WAS CLEARED AND RESET LAST NIGHT RPM'S DROPPED TO ABOUT 760 STILL ELEVATED BUT OK, THEN STARTED IT THIS MORNING TO TAKE MY DAUGHTER TO SCHOOL AND IT DROVE ITSELF, STALLING AS I WATCHED THE COMPUTER RUN THROUGH AS IT WAS POSSESSED, I HAVE SINCE CALLED THE CAR "CHRISTINE". I CAN SEE THE COMPUTER RUNNING THE CAR, AS THE RPMS ELEVATE AND THEN DECREASE, SHUTTING THE CAR DOWN ETC, I CAN NOT BELIEVE THAT THERE IS NO RECALLS AS THIS IS SO DANGEROUS. THERE ARE NO CODES RELATING TO THIS ISSUE, NO TRANSMISSION, ENGINE ISSUES, THIS IS COMPLETELY COMPUTER RELATED. I HAD SOMEONE WITH A COMPLEX SYSTEM DELETE ALL CODES AND HAVE THE COMPUTER RELEARN ITSELF. IT WORKED. STARTED IT THIS MORNING AND STARTED ALL OVER. BETWEEN THE COMPUTER AND HEATING AND COOLING SYSTEM, THIS CAR IS A CONSTANT HEADACHE NOT TO MENTION I HAVE HAD THIS CAR IN THE REPAIR SHOP MORE THAN I HAVE BEEN ABLE TO DRIVE IT ESPECIALLY SINCE I'M STILL PAYING ON IT.
NHTSA ODI #10321312
40,000 miles · Mar 17, 2010
Engine And Engine Cooling
I ALSO HAVE A 2002 RENDEZVOUS THAT HAD THE HEAD GASKET GO OUT AT ABOUT 40,000 MILES AND HAD TO REPLACE IT MYSELF AS BUICK DENIED THIS PROBLEM WAS RARE AND BECAUSE OF MILEAGE BEFORE OCCURRENCE. THE LEAK INVOLVED COOLANT LOSS. ALSO HAD TO REPLACE THE CONTROL MODULE. HAVE A 2001 LESABRE THAT ALSO HAD A HEAD GASKET GO OUT AND IS…
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I ALSO HAVE A 2002 RENDEZVOUS THAT HAD THE HEAD GASKET GO OUT AT ABOUT 40,000 MILES AND HAD TO REPLACE IT MYSELF AS BUICK DENIED THIS PROBLEM WAS RARE AND BECAUSE OF MILEAGE BEFORE OCCURRENCE. THE LEAK INVOLVED COOLANT LOSS. ALSO HAD TO REPLACE THE CONTROL MODULE. HAVE A 2001 LESABRE THAT ALSO HAD A HEAD GASKET GO OUT AND IS LEAKING OIL; BEGAN AT ABOUT 35,000 MILES. *TR
NHTSA ODI #10320352
NHTSA investigations
2EA07006 · Fuel Tank Leakage
Opened Apr 18, 2007 · Closed Sep 13, 2007
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings; Fuel System, Gasoline:storage; Fuel System, Gasoline:storage:tank Assembly; Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Additional source detail variants (5)
Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline:storage
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline:storage:tank Assembly
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
RQ06009 · Fuel Tank Leakage
Opened Dec 14, 2006 · Closed Apr 18, 2007
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:storage; Fuel System, Gasoline:storage:tank Assembly; Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Additional source detail variants (4)
Fuel System, Gasoline
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Fuel System, Gasoline:storage
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Fuel System, Gasoline:storage:tank Assembly
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
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