WHILE TRAVELING DOWN THE FREEWAY THE FORWARD DRIVE SHAFT UNIVERSAL JOINT FAILED, LOCKING THE REAR WHEEL. THE SPINNING FORWARD END OF THE UNCONSTRAINED DRIVE SHAFT DAMAGED THE SWING ARM.
2008 BMW R1200 Gs
Owner reports · Recalls · Investigations
Limited comparison data
There is not enough comparable history to draw a useful model-year comparison.
About this comparison →How this year compares
Owner complaints by model year
Compare all R1200 Gs years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
Limited mileage data: 16 of 18 reports include usable mileage. There isn’t enough coverage to show a useful chart.
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Fuel/propulsion System. Review the 8 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Power Train. Review the 4 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Electrical System. Review the 3 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
18 reportsWHILE TRAVELLING AT THE SPEED LIMIT ON THE LEFT LANE IN BUSY TRAFFIC, THE MOTORCYCLE QUIT AS IF I HAD SHUT OFF THE KEY. I HAD TO MANEUVER THROUGH 4 LANES OF TRAFFIC TO GET TO THE SHOULDER. I BELIEVE THAT THE FUEL LEVEL INDICATOR SHUT THE BIKE OFF EVEN THOUGH THERE WAS FUEL IN THE TANK. ONCE STOPPED, THE BIKE STARTED AGAIN AND…
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WHILE TRAVELLING AT THE SPEED LIMIT ON THE LEFT LANE IN BUSY TRAFFIC, THE MOTORCYCLE QUIT AS IF I HAD SHUT OFF THE KEY. I HAD TO MANEUVER THROUGH 4 LANES OF TRAFFIC TO GET TO THE SHOULDER. I BELIEVE THAT THE FUEL LEVEL INDICATOR SHUT THE BIKE OFF EVEN THOUGH THERE WAS FUEL IN THE TANK. ONCE STOPPED, THE BIKE STARTED AGAIN AND RAN NORMALLY. I BELIEVE THAT THE FUEL LEVEL INDICATOR CAN INTERRUPT ENGINE OPERATION WHEN IT GETS TO A POINT OF ZERO RANGE, EVEN THOUGH THE BIKE HAS ADEQUATE FUEL IN THE TANK. I HAVE ASKED BMW TO VERIFY THIS AND THEY WILL NOT. OWNERS SHOULD BE ADVISED THAT THIS CAN HAPPEN AS I NARROWLY AVOIDED A SERIOUS ACCIDENT. IF IT CANNOT HAPPEN, THEN I NEED TO LOOK WHAT DID HAPPEN. BMW RECOMMENDS THAT I TALK TO THE DEALER, BUT HE HAS ALREADY TOLD ME THAT HE CANNOT ANSWER THE QUESTION. THEY HAVE ALSO OFFERED TO SEND A REP TO LOOK AT THE BIKE, BUT AS CUSTOMERS, WE NEED TO KNOW IF THIS CAN HAPPEN AND BE WARNED ABOUT IT SO WE KNOW WHAT TO DO. THE DEALER DID REPLACE THE FUEL STRIP AND SINCE THEN THE FUEL STRIP HAS BEEN REPLACED TWO MORE TIMES, AND IS NOW INOPERABLE. BMW NEEDS TO ANSWER MY QUESTION BECAUSE IF THE FUEL STRIP CAN INTERRUPT ENGINE OPERATION BMW OWNERS NEED TO KNOW. WITHOUT KNOWING THIS, IT IS A SERIOUS SAFETY ISSUE WHICH EASILY COULD HAVE RESULTED IN A FATALITY WHICH PROBABLY WOULD HAVE BEEN ATTRIBUTED TO OPERATOR ERROR.
2008 R 1200GS MOTORCYCLE WITH 9218 MILES ON THE ODOMETER. BRAKE FAILURE LIGHT RECENTLY STARTED COMING ON (SOLID) OCCASIONALLY. *BF UPDATED 10/05/2017*CN
I PURCHASED THE MOTORCYCLE NEW FROM VALLEY CYCLE & MOTORSPORTS IN BAKERSFIELD, CA ON 6/23/08. DURING THE 18,000 MILE SERVICE ON 04/06/11 (ODO: 17,732) , BMW OF SANTA CRUZ, CA SERVICE TECHNICIAN NOTICED REAR SHOCK STRUT WAS LEAKING OIL AND ORDERED A REPLACEMENT. ON 06/28/11 (ODO: 21,500) VALLEY CYCLE & MOTORSPORTS, CA INSTALLED …
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I PURCHASED THE MOTORCYCLE NEW FROM VALLEY CYCLE & MOTORSPORTS IN BAKERSFIELD, CA ON 6/23/08. DURING THE 18,000 MILE SERVICE ON 04/06/11 (ODO: 17,732) , BMW OF SANTA CRUZ, CA SERVICE TECHNICIAN NOTICED REAR SHOCK STRUT WAS LEAKING OIL AND ORDERED A REPLACEMENT. ON 06/28/11 (ODO: 21,500) VALLEY CYCLE & MOTORSPORTS, CA INSTALLED THE REPLACEMENT SHOCK STRUT UNDER WARRANTY. ON 9/12/14 (ODO: 38,768) WHILST ON AN EXTENDED MOTORCYCLE VACATION THE REPLACEMENT REAR SHOCK STRUT STARTED LEAKING, SPEWING OIL ON THE BACK TIRE CREATING A DANGEROUS CONDITION. I IMMEDIATELY RODE IT TO BMW OF SANTA FE, NM TO DOCUMENT THE LEAKAGE AND THEY AGREED IT NEEDED TO BE REPLACED AND ADVISED ME TO RIDE IT TO VALLEY CYCLE AND MOTORSPORTS IN BAKERSFIELD, CA WHERE I BOUGHT IT. VALLEY CYCLE BMW TECH. EXAMINED THE SHOCK STRUT (ALL THE OIL HAD LEAKED OUT OF IT AT THIS TIME) AND SAID HE'D OPEN A PUMA? CASE WITH BMW TO SEE IF THEY'D HONOR ANOTHER REPLACEMENT. HE ADVISED ME TO ALSO CONTACT BMW CUSTOMER SERVICE FOR A RESOLUTION. I SENT VALLEY CYCLE DATE-STAMPED PHOTOS OF THE LEAKING SHOCK STRUT TO FORWARD TO BMW WHICH THEY DID. ON 10/7/14 "GRANT" FROM BMW CUSTOMER SERVICE CALLED AND SAID BMW HAD DENIED THE CASE AND WOULD NOT BE ABLE TO ASSIST WITH THE REPLACEMENT OF THE SHOCK STRUT EVEN THOUGH THIS WAS THE SECOND (2ND) ONE THAT HAD FAILED IN 35,000 MILES. THE FIRST SHOCK FAILED AT 17,732 MILES, THE SECOND SHOCK FAILED AFTER 17,268 MILES. THESE ESA SHOCK STRUTS COST OVER $2,000 EACH (EXCLUDING LABOR) AND I BELIEVE THAT COMPETE FAILURE AT THAT MILEAGE DURING SOLO STREET RIDING,IS UNACCEPTABLE, ESPECIALLY SINCE THIS MOTORCYCLE IS DESIGNED AS A "DUAL-SPORT" MOTORCYCLE CAPABLE OF OFF-ROAD TRAVEL. FURTHER, THE FACT THAT WHEN THEY FAIL, OIL LEAKS OUT OF THE SHOCK AND ONTO THE REAR WHEEL CAUSING AN EXTREMELY DANGEROUS CONDITION. I HAVE SEEN NUMEROUS COMPLAINTS ABOUT THIS SAME CONDITION ON LINE. *TR
ON 17 AUGUST 2014 AT NEWCOMB'S RANCH IN THE ANGELES NATIONAL FOREST EAST OF LOS ANGELES AT APPROXIMATELY 10:15 AM I DISCOVERED THAT THE IGNITION SWITCH DETENT MECHANISM HAD FAILED ON MY 2008 BMW R1200GS MOTORCYCLE. I WAS ABLE TO FREELY ROTATE THE IGNITION KEY BETWEEN ON AND OFF, SO THAT THE SLIGHTEST TORQUE FROM A KEY FOB OR WIN…
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ON 17 AUGUST 2014 AT NEWCOMB'S RANCH IN THE ANGELES NATIONAL FOREST EAST OF LOS ANGELES AT APPROXIMATELY 10:15 AM I DISCOVERED THAT THE IGNITION SWITCH DETENT MECHANISM HAD FAILED ON MY 2008 BMW R1200GS MOTORCYCLE. I WAS ABLE TO FREELY ROTATE THE IGNITION KEY BETWEEN ON AND OFF, SO THAT THE SLIGHTEST TORQUE FROM A KEY FOB OR WIND COULD TURN THE KEY TO OFF, WHICH WOULD SHUT THE ENGINE AND ALL ELECTRICAL SYSTEMS OFF, PERHAPS UNEXPECTEDLY DURING OPERATION OF THE VEHICLE. THE FAILED IGNITION SWITCH DETENT CONDITION APPARENTLY OCCURRED DURING MY ONE HOUR RIDE ON L.A. FREEWAYS AND CA 2 TO NEWCOMB'S RANCH. A FELLOW RIDER AT NEWCOMB'S ON A BMW K1200S INDICATED THAT HIS MOTORCYCLE HAD THE EXACT SAME PROBLEM (FAILED IGNITION SWITCH DETENT), AND THAT HE RODE WITH THE KEY FOB REMOVED. I RODE HOME WITH TWO BAR STRAWS TIED BETWEEN THE KEY AND THE HANDLEBAR CLAMPS. FURTHER INSPECTION REVEALED A MISSING METAL RETAINING PLUG IN A HORIZONTAL HOLE IN THE FRONT OF THE STEERING LOCK HOUSING, AND A SPRING STILL IN THE HOLE. BMW MOTORCYCLES OF LONG BEACH REPLACED MY DEFECTIVE STEERING LOCK HOUSING (BMW PART # 51257700072) AND THE IGNITION SWITCH DETENT MECHANISM NOW FUNCTIONS PROPERLY, ALTHOUGH THE NEW PART SEEMS TO BE OF THE EXACT SAME DESIGN AS THE DEFECTIVE PART. IN 2008 MY R1200GS HAD ITS IGNITION RING ANTENNA REPLACED UNDER RECALL. WHILE AT LONG BEACH BMW MOTORCYCLES, THE TECHNICIAN MENTIONED TO ME THAT DURING AN DURING AN ANTENNA RING SERVICE THAT HE PERFORMED SOME YEARS AGO, THE SAME RETAINING PLUG FOR THE IGNITION SWITCH DETENT SPRING POPPED OUT WHILE REMOVING THE STEERING LOCK HOUSING. ACCORDING TO BMW, PART # 51257700072 IS USED ON 6 MODELS AND 161 VEHICLE VARIANTS MADE BETWEEN 2003 AND 2014. A FAILED IGNITION SWITCH DETENT COULD RESULT IN AN UNRECOVERABLE SHUT DOWN OF THE VEHICLE, OR A RECOVERABLE SHUT DOWN BUT WITH HAZARDS ASSOCIATED WITH LOSS OF ALL ELECTRICAL SYSTEMS. *TR
TL* THE CONTACT OWNS A 2008 BMW R1200 GS MOTORCYCLE. THE CONTACT STATED THAT THE ANTI- LOCK BRAKING SYSTEM ENGAGED AND TURNED OFF INDEPENDENTLY WITHOUT ANY WARNINGS. THE VEHICLE WAS TAKEN TO THE DEALER. THE TECHNICIAN DIAGNOSED THAT THE ANTI-LOCK BRAKE SYSTEM CONTROL UNIT NEEDED TO BE REPLACED. THE MANUFACTURER WAS MADE AWARE OF…
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TL* THE CONTACT OWNS A 2008 BMW R1200 GS MOTORCYCLE. THE CONTACT STATED THAT THE ANTI- LOCK BRAKING SYSTEM ENGAGED AND TURNED OFF INDEPENDENTLY WITHOUT ANY WARNINGS. THE VEHICLE WAS TAKEN TO THE DEALER. THE TECHNICIAN DIAGNOSED THAT THE ANTI-LOCK BRAKE SYSTEM CONTROL UNIT NEEDED TO BE REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE WHO DID NOT OFFER ANY ASSISTANCE SINCE THE VEHICLE WAS NOT INCLUDED IN RECALL NHTSA CAMPAIGN NUMBER: 09V129000 (ELECTRICAL SYSTEM). THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 2,000 AND THE CURRENT MILEAGE WAS 6,000. UPDATED 8/27/14*CN UPDATED 08/29/2014 *JS
RIGHT ANGLE FINAL DRIVE ON 2008 R1200 GS HAS BECOME A SAFETY HAZARD. THE BEARING AND SPLINES HAVE FAILED. FINAL DRIVE FLANGE AND SPLINES HAVE BECOME UN REPAIRABLE AND FINAL DRIVE IS INOPERATIVE. MOTORCYCLE HAS BEEN DEEMED BY BMW DEALER "UN-SAFE TO RIDE" UNLESS FINAL DRIVE IS REPLACED. *TR
I WAS RIDING MY MOTORCYCLE ON A MAJOR HIGHWAY WHEN THE MOTORCYCLE SUDDENLY STALLED. IT WAS A SCARY MOMENT SINCE I NOTICED THE VEHICLES BEHIND ME SLAMMING THERE BRAKES, TRYING TO AVOID HITTING ME!. THE FUEL LIGHT WAS FLASHING AND WARNING (YELLOW TRIANGLE) ON. I CALLED MY BMW DEALER FOR REPAIR APPOINTMENT AND THE TECH. SAID THAT I…
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I WAS RIDING MY MOTORCYCLE ON A MAJOR HIGHWAY WHEN THE MOTORCYCLE SUDDENLY STALLED. IT WAS A SCARY MOMENT SINCE I NOTICED THE VEHICLES BEHIND ME SLAMMING THERE BRAKES, TRYING TO AVOID HITTING ME!. THE FUEL LIGHT WAS FLASHING AND WARNING (YELLOW TRIANGLE) ON. I CALLED MY BMW DEALER FOR REPAIR APPOINTMENT AND THE TECH. SAID THAT IT'S A COMMON PROBLEM IN THIS MODELS WITH A FUEL SENSOR FAILURE AND IT'S NOT UNDER WARRANTY BY BMW. AFTER TALKING TO SEVERAL BMW OWNERS AND READING SOME FORUMS, I LEARNED THAT THIS MODEL EQUIPPED WITH A FUEL SENSOR STRIP THAT HAPPENS TO FAIL OFTEN. SOME R1200GS OWNERS HAD TO CHANGE IT 3-7 TIMES, BUT BMW OF NORTH AMERICA WANT ADMIT THERE FAULTY PART!. HOPE YOU CAN GET INVOLVED IN THIS HIGH RISK MATTER. *TR
RUNNING OUT OF GAS DUE TO FAULTY FUEL STRIP SENSOR WHICH PREVENTS DETERMINING FUEL LEVEL IN GAS TANK. DANGER IS BEING REAR ENDED BY ON COMING VEHICLES. THIS IS THE 7TH BMW FUEL SENSOR STRIP THAT HAS FAILED FOR MY WIFE AND I IN THE YEARS FROM 2005 TO 2014. THERE HAVE BEEN 2 ON TWO 2005 K1200SES, 1 ON A 2006 K1200S, 3 ON TWO 20…
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RUNNING OUT OF GAS DUE TO FAULTY FUEL STRIP SENSOR WHICH PREVENTS DETERMINING FUEL LEVEL IN GAS TANK. DANGER IS BEING REAR ENDED BY ON COMING VEHICLES. THIS IS THE 7TH BMW FUEL SENSOR STRIP THAT HAS FAILED FOR MY WIFE AND I IN THE YEARS FROM 2005 TO 2014. THERE HAVE BEEN 2 ON TWO 2005 K1200SES, 1 ON A 2006 K1200S, 3 ON TWO 2008 K1200SES, AND 1 ON A 2008 R1200GS FUEL LEVEL STRIPS THAT HAVE FAILED. *TR
WHILE TRAVELING DOWN A FREEWAY A SLIGHT VIBRATION WAS FELT WHEN THE SUSPENSION UNLOADED. THE VIBRATION SUDDENLY TURNED IN TO A BUCKING FROM THE BIKE'S REAR AND THE DRIVE SHAFT FROZE, LOCKING THE REAR WHEEL. SMALL FLAMES WERE NOTICED FROM THE FORWARD SWING ARM BOOT WHICH SELF EXTINGUISHED. INSPECTION SHOWED THE FORWARD UNIVERSAL …
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WHILE TRAVELING DOWN A FREEWAY A SLIGHT VIBRATION WAS FELT WHEN THE SUSPENSION UNLOADED. THE VIBRATION SUDDENLY TURNED IN TO A BUCKING FROM THE BIKE'S REAR AND THE DRIVE SHAFT FROZE, LOCKING THE REAR WHEEL. SMALL FLAMES WERE NOTICED FROM THE FORWARD SWING ARM BOOT WHICH SELF EXTINGUISHED. INSPECTION SHOWED THE FORWARD UNIVERSAL JOINT FAILED AND THE ROTATING DRIVE SHAFT TORE THE SWING ARM. *TR
Official recalls
520V471000 · Fuel System, Gasoline:delivery:fuel Pump
Aug 10, 2020
BMW of North America, LLC (BMW) is recalling certain 2009-2011 K1300 (S, GT), 2010-2011 S1000 RR, 2005-2011 R1200 (GS, GS Adventure, R, RT, S, ST), 2006-2010 HP2 (Enduro, Megamoto, Sport), 2005-2008 K1200 (R, R Sport, S, GT), and 2012 K1600 (GT, GTL) motorcycles that were repaired under recall 13V-617 with the support ring remedy and where the fuel pump was not replaced at a later date. This recall involves the fuel pump, and also the auxiliary fuel pump as applicable. The affected motorcycles have a fuel pump flange that may crack, possibly resulting in a fuel leak while the engine is running.
Consequence & remedy
Consequence: A fuel leak in the presence of an ignition source can increase the risk of a fire.
Remedy: BMW will notify owners, and dealers will replace the fuel pump(s) with an improved version, free of charge. The recall began January 18, 2021. Owners may contact BMW customer service at 1-800-525-7417.
09V319000 · Fuel System, Gasoline:delivery:fuel Pump
Aug 7, 2009
BMW IS RECALLING CERTAIN MODEL YEAR 2006 THROUGH 2008 R1200 GS MOTORCYCLES MANUFACTURED BETWEEN AUGUST 2006 AND JANUARY 2008. THE SEALING OF THE FUEL PUMP CONTROL UNIT HOUSING MIGHT BE INSUFFICIENT AND WATER COULD INTRUDE INTO THE CONTROL UNIT HOUSING CREATING A HUMID ATMOSPHERE. UNDER SUCH CONDITIONS, THE FUEL PUMP COULD CORRODE AND THEN FAIL.
Consequence & remedy
Consequence: FAILURE OF THE FUEL PUMP WILL CAUSE INADEQUATE FUEL TO REACH THE ENGINE AND CAUSE THE ENGINE TO STOP RUNNING. A LOSS OF ENGINE POWER WITHOUT WARNING COULD INCREASE THE RISK OF A CRASH.
Remedy: BMW WILL NOTIFY OWNERS AND REPLACE THE FUEL PUMP CONTROL UNIT FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 9, 2009. OWNERS MAY CONTACT BMW AT 1-800-831-1117.
09V129000 · Electrical System
Apr 17, 2009
BMW IS RECALLING MODEL YEAR 2008 R1200 GS AND R1200 GS ADVENTURE MOTORCYCLES. IN CERTAIN SITUATIONS, SUCH AS HIGH GENERATOR SPEEDS COMBINED WITH LARGE DEMANDS FOR ELECTRICAL CURRENT, SPURIOUS SIGNALS COULD EMERGE WITHIN THE MOTORCYCLE'S ELECTRICAL SYSTEM. IF THIS WERE TO OCCUR, IT COULD AFFECT THE PRESSURE SENSOR SIGNALS OF THE ANTI-LOCK BRAKE SYSTEM (ABS) CONTROL UNIT. IF THIS HAPPENED, THE ABS COULD SWITCH OFF; HOWEVER, IN SUCH A SITUATION, A WARNING LAMP WOULD ILLUMINATE. NORMAL BRAKING WOULD STILL BE AVAILABLE TO SLOW AND STOP THE MOTORCYCLE.
Consequence & remedy
Consequence: ANY TIME VEHICLE CONTROL IS COMPROMISED A CRASH MAY OCCUR.
Remedy: DEALERS WILL INSPECT AND REPAIR OR REPLACE THE NECESSARY COMPONENTS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 26, 2009. OWNERS MAY CONTACT BMW AT 1-800-831-1117.
08V290000 · Power Train:manual Transmission
Jul 1, 2008
BMW IS RECALLING 46 MY 2008 R1200 R, R1200 GS, AND R1200 GS ADVENTURE MOTORCYCLES. DUE TO A MATERIAL DEFECT IN THE INTERMEDIATE SHAFT OF THE TRANSMISSION, THE SHAFT COULD BREAK. IF THIS OCCURRED, IT IS POSSIBLE FOR THE TRANSMISSION TO SEIZE.
Consequence & remedy
Consequence: IF THIS HAPPENED, LOCK-UP OF THE REAR TIRE COULD OCCUR. IT IS ALSO POSSIBLE FOR THE TRANSMISSION HOUSING TO BREAK. IF THIS HAPPENED, OIL COULD LEAK ONTO THE REAR WHEE, INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL REPLACE THE GEARBOX. THE RECALL BEGAN DURING AUGUST 2008. OWNERS SHOULD CONTACT BMW AT 1-800-331-1117.
08V254000 · Service Brakes, Hydraulic:foundation Components:hoses, Lines/piping, And Fittings
Jun 5, 2008
BMW IS RECALLING 4,922 MY 2007-2008 R1200R, MY 2006-2007 R1200 GS, MY 2007 R1200 ST, AND MY 2008 R1200 GS ADVENTURE MOTORCYCLES. DUE TO THE CURRENT ROUTING OF THE FRONT BRAKE LINES, IT IS POSSIBLE THAT DURING RIDING, THE BRAKE LINES COULD BE UNDER STRAIN. IF THE VIBRATION/STRAIN IS SIGNIFICANT, THE BRAKE LINES COULD SPLIT AND START TO DEVELOP A LEAK. IF THE LEAK BECAME SIGNIFICANT, BRAKE FLUID COULD ESCAPE. IF THIS HAPPENED, THE LEVEL OF FLUID IN THE RESERVOIR OF THE FRONT BRAKE SYSTEM COULD DROP.
Consequence & remedy
Consequence: IF FLUID LEVEL DROPS SIGNIFICANTLY, THE FRONT BRAKES COULD FAIL INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL INSPECT AND INSTALL NEW BRAKE LINES WITH A MODIFIED ROUTING FREE OF CHARGE. THE RECALL BEGAN DURING AUGUST 2008. OWNERS MAY CONTACT BMW AT 1-800-831-1117.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
2EA13006 · Fuel Leak - Motorycle
Opened Jul 12, 2013 · Closed Jan 31, 2014
Status: closed (inferred from source dates) · Fuel System, Gasoline:delivery:fuel Pump
ODI began investigating this issue after owners of model year (MY) 2004-2011 R-series BMW motorcycles reported incidents of pressurized fuel leakage from the fuel pump flange.Some owners first became aware of the problem when their pant leg was fuel-soaked.Prior to opening our initial investigation on November 16, 2012, BMW had concluded that the small number of warranty claims and owner reports did not indicate the existence of a safety defect trend.However, during the course of responding to our information requests, BMW re-examined its data and decided to conduct a recall (13V-617) of the subject motorcycles.In conducting recall 13V-617, BMW voluntarily expanded the scope of affected vehicles from ODI'soriginal scope, MY2005-2008 R-series motorcycles, to include the primary and auxiliary fuel pumps on all MY 2005-2011 R-series, MY 2005-2011 K12&13 models, MY 2010-2011 RR models, and the MY 2012 K1600 motorcycles.The total number of motorcycles subject to this recalled is 50,184.The 55 reports cited in this investigation can be viewed at: http://www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following complaint identification numbers:10485789,10449393,10521322,10475150,10435325,10493015,10471642, 10448216,10488899,10356156,10433733,10442023,10492342,10435968, 10492961,10504324,10485882,10433013,10453738,10474390,10417320, 10485276,10444876,10508150,10485807,10492118,10491835,10425962, 10430734,10488652,10485274,10493320,10522421,10399423,10443840, 10448325,10490417,10485452,10433589,10467136,10420291,10503806, 10532145,10523763,10523626,10425514,10354202,10437222,10444742, 10454834,10532172,10487624,10435984,10452476, 10485337
PE12036 · Fuel Leak - Motorcycle
Opened Nov 16, 2012 · Closed Jul 22, 2013
Status: closed (inferred from source dates) · Fuel System, Gasoline:delivery:fuel Pump
Owners of model year (MY) 2005-2008 R-Series motorcycles report substantial, high pressure fuel loss occurring when the fuel pump is energized.Many times they first become aware of the problem when fuel soaks their pant legs or is puddled under their parked motorcycle.The Office of Defects investigation (ODI) has obtained an owner video illustrating the issue.This video, and other material, may be found in the public file at www.SaferCar.gov. ODI has learned that the subject fuel leak is due to cracks in the fuel outlet quick connector located on the in-tank fuel pump housing.While some owners, reluctant to incur the expense to replace the fuel pump assembly, have undertaken frequently ineffective do-it-yourself repairs primarily involving adhesive patches, two other remedies are available.The first, found in the after-market, is an aluminum clamp designed to reinforce the fuel outlet threaded flange.The second is BMW?s own remedy, appearing in early 2011, following introduction of the aftermarket clamp.It, too, involves a metal collar designed to support the fuel outlet threaded flange.In January 2004 BMW conducted safety recall 04V028 involving 2000 to 2004 Model Year K and R Series motorcycles for a pressurized fuel leak.In this case an O-ring in a fuel line quick connector could become damaged and BMW identified the potential for fire as a consequence of this failure.In its recall, influenced by an ODI investigation (PE03-054), BMW judged the fire risk to be low and the fuel loss to be insignificant -- occurring most often during cold starts -- resulting most often from improper servicing of the fuel line quick connector by its dealers. All of the complaints and warranty claims referenced in this resume involve verified fuel leaks rather than owners simply expressing a concern that a leak may develop in their subject motorcycle. With summer approaching and seasonal motorcycle usage increasing, ODI has upgraded PE12-036 to EA13-006 to further evaluate this issue, monitor fuel leak frequency, and determine the risk associated with the alleged fuel leaks.The ODI reports cited above can be reviewed at: http://www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following complaint identification numbers: 540232, 765847, 10074376, 10159252, 10236289, 10339245, 10356156, 10417320, 10425962, 10430734, 10430822, 10432269, 10433589, 10433733, 10436885, 10437222, 10442023, 10443840, 10444670, 10444742, 10444876, 10445888, 10445954, 10448104, 10448104, 10448325, 10448592, 10449393, 10451907, 10452476, 10453738, 10460566, 10463408, 10463946, 10467136, 10470251, 10471518, 10471642, 10474390, 10475150, 10474390, 10475150, 10480052, 10480834, 10485274, 10485276, 10485292, 10485337, 10485348, 10485351, 10485376, 10485434, 10485452, 10485783, 10485789, 10485796, 10485807, 10485882, 10487501, 10487624, 10488652, 10488899, 10490417, 10490868, 10491835, 10492118, 10492342, 10492961, 10493015, 10493320, 10494927, 10494899, 10495307, 10496593, 10503488, 10503806, 10504130, 10504324, 10508135, 10508150
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