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2013 BMW 328XI

Owner reports · Recalls · Investigations

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There is not enough comparable history to draw a useful model-year comparison.

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How this year compares

Owner complaints by model year

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Counts vary with age, sales and reporting. They are not failure rates.

What owners reported most

All reported categories

Tap a category to read its complaints. One report may name several components.

When problems were reported

Mileage at the reported incident

24 reports with mileage · 3 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Engine. Review the 7 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 7 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Air Bags. Review the 3 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

2 crash reports2 fire reports1 injury reports

What owners actually said

27 reports
Mileage unknown · Oct 22, 2019
Engine

2013 BMW 328XI SULEV. CONSUMER WRITES IN REGARD TO TURBO FAILURE. *AS THE CONSUMER STATED THE VEHICLE STARTED SPEWING GREY SMOKE FROM THE EXHAUST ON SOME COLD STARTS. THE OIL SUPPLY LINES TO THE TURBOCHARGER NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED THE FAILURE RECURRED. *JS

NHTSA ODI #11270755

36,000 miles · Apr 10, 2019
Air Bags

SYSTEM RESTRAINTS PASSENGER SIDE. WILL NOT RESET. CONTINUES TO ILLUMINATE RESTRAINT ERRORS. HAPPENED WHILE DRIVING, AND STAYS ON WHEN PARKED.

NHTSA ODI #11195515

92,000 miles · Mar 14, 2019
Power Train

THE CAR HAD RECENTLY HAD ITS 8 SPEED AUTOMATIC TRANSMISSION FLUID CHANGED. THE TRANSMISSION WAS NOT REFILLED TO THE CORRECT CAPACITY AND WAS LOW. THE CAR BEGAN EXHIBITING DRIVETRAIN ERRORS AND WENT INTO LIMP MODE. THE PROBLEM IS THAT THE COMPUTER AUTOMATICALLY SHIFTED THE CAR INTO PARK WHILE I WAS DRIVING IT. AS I APPROACHED A S…

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THE CAR HAD RECENTLY HAD ITS 8 SPEED AUTOMATIC TRANSMISSION FLUID CHANGED. THE TRANSMISSION WAS NOT REFILLED TO THE CORRECT CAPACITY AND WAS LOW. THE CAR BEGAN EXHIBITING DRIVETRAIN ERRORS AND WENT INTO LIMP MODE. THE PROBLEM IS THAT THE COMPUTER AUTOMATICALLY SHIFTED THE CAR INTO PARK WHILE I WAS DRIVING IT. AS I APPROACHED A STOPLIGHT AND SLOW DOWN TO AROUND 6 MILES AN HOUR THE COMPUTER AUTOMATICALLY PUT THE CAR IN PARK CAUSING SIGNIFICANT GRINDING OF THE SHARK LOCKING GEAR. THERE IS A BUG IN THE CONTROL SOFTWARE DID NOT RECOGNIZE THE CAR WAS ROLLING AT A RELATIVELY HIGH SPEED WHEN IT DECIDED TO PUT THE CAR IN PARK. THE COMPUTER SHOULD NOT PUT THE CAR IN PARK IF THE CAR IS FULLY UNDERWAY.

NHTSA ODI #11186915

40,000 miles · Mar 1, 2019
Engine

**PRESS BMW TO ISSUE RECALL** 2013 BMW 328I - XDRIVE HAS FAULTY TURBO ACTUATOR DESIGN. BMW CORRECTED THE DESIGN OF TURBO ACTUATOR ARM IN SUBSEQUENT MODELS. BMW REALIZED IT WAS THEIR DESIGN MISTAKE. TURBO ACT ARM BREAKS VERY EASILY. LOT OF CUSTOMERS HAVE BEEN MADE TO SPEND A FORTUNE (>$3000) TO FIX THIS ISSUE. 2013 WAS THE LAUN…

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**PRESS BMW TO ISSUE RECALL** 2013 BMW 328I - XDRIVE HAS FAULTY TURBO ACTUATOR DESIGN. BMW CORRECTED THE DESIGN OF TURBO ACTUATOR ARM IN SUBSEQUENT MODELS. BMW REALIZED IT WAS THEIR DESIGN MISTAKE. TURBO ACT ARM BREAKS VERY EASILY. LOT OF CUSTOMERS HAVE BEEN MADE TO SPEND A FORTUNE (>$3000) TO FIX THIS ISSUE. 2013 WAS THE LAUNCH MODEL FOR THIS GENERATION. BMW HAS CORRECTED THE DESIGN OF ARM IN 2014 ONWARDS MODEL. TURBO IS ONE OF THE MOST EXPENSIVE PART ON THESE LUXURY CARS. 2013 MODEL OWNERS WERE LEFT TO FIX IT ON THEIR OWN EXPENSE, EVEN AFTER THEY REALIZED THEIR DESIGN WAS FAULTY. ARMS HAVE BROKEN IN LESS THAN 4 YEARS (LESS THAN 40K MILES). BMW SHOULD BE PRESSED TO ACCEPT FAULT AND PAY BACK CUSTOMERS WHO WERE MADE TO PAY THEMSELVES. AN INQUIRY SHOULD ALSO BE REQUESTED FOR HOW MANY CARS DID BMW FIX FOR THE SAME ISSUE WHILE THE VEHICLE WAS UNDER ORIGINAL WARRANTY. BMW BLOGS ARE FULL OF SAME ACTUATOR ARM ISSUE. I WORK IN AUTOMOTIVE FIELD IN DETROIT. SIMILAR ACTIONS HAVE BEEN TAKEN AGAINST OTHER BRANDS FOR SIMILAR ISSUES. I KNOW MORE THAN 2 PEOPLE WHO FACED THE SAME ISSUE, WHICH PUSHED ME TO INVESTIGATE THIS ISSUE FURTHER. THANK YOU! GOD BLESS!

NHTSA ODI #11183568

50,000 miles · Oct 23, 2018
Unknown Or Other

SEVERAL TIMES, WHEN THE VEHICLE WAS IN PARK AND STATIONARY, THE DOOR LATCH FAILED TO UNLOCK THE DOOR. THE LATCH WAS PULLED REPEATEDLY BUT THE LOCK DIDN'T UNLOCK AND THE DOOR COULDN'T BE OPENED. THE DOOR LOCK WAS UNLOCKED USING THE BUTTON ON THE INSTRUMENT PANEL. THIS HAPPENED SEVERAL TIMES, MOST RECENTLY MONDAY, AND IT WAS TAKEN…

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SEVERAL TIMES, WHEN THE VEHICLE WAS IN PARK AND STATIONARY, THE DOOR LATCH FAILED TO UNLOCK THE DOOR. THE LATCH WAS PULLED REPEATEDLY BUT THE LOCK DIDN'T UNLOCK AND THE DOOR COULDN'T BE OPENED. THE DOOR LOCK WAS UNLOCKED USING THE BUTTON ON THE INSTRUMENT PANEL. THIS HAPPENED SEVERAL TIMES, MOST RECENTLY MONDAY, AND IT WAS TAKEN FOR SERVICE AT BMW ROANOKE BUT THEY WERE UNABLE TO DIAGNOSE THE PROBLEM OR RECREATE IT WHEN THEY TESTED THE VEHICLE. I HAVE AN IPHONE VIDEO OF WHAT IS GOING ON IF YOU WANT TO VIEW IT.

NHTSA ODI #11142291

46,000 miles · Aug 7, 2018
Power Train

JERKING WITH CHANGES OF LOWER GEARS (AUTOMATIC) ON CITY STREETS LOSS OF TRACTION IN INCLIMATE WEATHER CONDITIONS AT HIGHWAY SPEEDS, TRANFER CASE REPLACED AT 55K BELIEVE IT TO BE FAILING AGAIN

NHTSA ODI #11118370

85,580 miles · Jul 21, 2018
Fuel/propulsion System

UPON A COMPLETE REFILL OF THE VEHICLE WITH FUEL, RAW GASOLINE WAS FOUND LEAKING DOWN THE TANK AND PUDDLING UNDER THE CAR. DIAGNOSTIC INSPECTION UPON LOWERING THE FUEL TANK FOUND A DEFECTIVE "DUMMY PORT" SEAL AT THE TOP OF THE TANK. THIS PORT WAS USED IN EARLY MODELS FOR EMISSION CONTROL SENSING. THE CAP OVER THE SEAL WAS NOT …

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UPON A COMPLETE REFILL OF THE VEHICLE WITH FUEL, RAW GASOLINE WAS FOUND LEAKING DOWN THE TANK AND PUDDLING UNDER THE CAR. DIAGNOSTIC INSPECTION UPON LOWERING THE FUEL TANK FOUND A DEFECTIVE "DUMMY PORT" SEAL AT THE TOP OF THE TANK. THIS PORT WAS USED IN EARLY MODELS FOR EMISSION CONTROL SENSING. THE CAP OVER THE SEAL WAS NOT PROPERLY SEALED ALLOWING FUEL TO SPILL OUT THE TOP OF THE TANK. WHEN IN MOTION THIS FUEL BLOWS ONTO THE HOT MUFFLER AND POSES A POTENTIAL FOR CATASTROPHIC FIRE

NHTSA ODI #11112816

38,000 miles · Jun 9, 2018
EnginePower TrainVehicle Speed Control

ERROR - "DRIVETRAIN MALFUNCTION: DRIVE MODERATELY. MAXIMUM DRIVETRAIN OUTPUT NOT AVAILABLE. CONSULT SERVICE CENTER." THIS WAS TAKEN TO THE DEALER (BMW OF SILVER SPRING, MD) AT FIRST. THEY SAID IT WAS THERMOSTAT ISSUE. SO, THEY INSTALLED A NEW THERMOSTAT AND I PAID MY $100 DEDUCTIBLE. THE SAME ERROR STARTED APPEARING AGAIN JU…

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ERROR - "DRIVETRAIN MALFUNCTION: DRIVE MODERATELY. MAXIMUM DRIVETRAIN OUTPUT NOT AVAILABLE. CONSULT SERVICE CENTER." THIS WAS TAKEN TO THE DEALER (BMW OF SILVER SPRING, MD) AT FIRST. THEY SAID IT WAS THERMOSTAT ISSUE. SO, THEY INSTALLED A NEW THERMOSTAT AND I PAID MY $100 DEDUCTIBLE. THE SAME ERROR STARTED APPEARING AGAIN JUST A FEW DAYS LATER. THE CAR SUDDENLY SHUDDERS, JOLTS AND SHIFTS FROM ECO MODE TO COMFORT MODE IF DRIVING ON FREEWAY. IF THE ERROR APPEARS WHEN THE CAR IS PARKED, THE CAR DOES NOT SWITCH FROM PARK MODE TO DRIVE MODE UNTIL YOU TOTALLY YOU SHUT DOWN THE ENGINE, THEN RESTART AND DRIVE OUT IMMEDIATELY. INSTANTLY, IT SHOWS "DRIVETRAIN MALFUNCTION" ERROR ON SCREEN. THE ENGINE MAKE A GROANING NOISE. YOU CAN FEEL THE POWER OF THE ENGINE IS SIGNIFICANTLY REDUCED. YOU HAVE TO HIT THE ACCELERATOR PEDAL DEEP TO EXTRACT POWER OUT OF THE ENGINE. THE TACHOMETER (THE RIGHT DIAL ON DASHBOARD) MOVES UP IN THE REGION OF 3X1000 TO 4X1000 /MIN RANGE EVEN TO GET TO A SPEED OF 30 MILES/HOUR. SO, WHEN DRIVING MODERATELY, IT CAN SUDDENLY STALL. THIS IS A HUGE SAFETY RISK ON CITY ROADS AS ONE CAN GET HIT AND BE REAR-ENDED BY A CAR FROM BEHIND WITH YOUR FAMILY INSIDE THE CAR. I FEEL MUCH UNSAFE DRIVING THIS CAR NOW. BMW SHOULD FIX THIS DRIVETRAIN ERROR ON INSTALL A NEW ENGINE ALTOGETHER. MY CAR IS STILL UNDER WARRANTY. THIS IS A RECURRENT ERROR, AND IT DOES NOT GO AWAY. I AM LOSING FAITH IN BMW.

NHTSA ODI #11100654

Mileage unknown · May 31, 2018
Engine And Engine CoolingFire

TL* THE CONTACT OWNS A 2013 BMW 328XI. THE CONTACT STATED THAT THICK, WHITE SMOKE EMERGED FROM THE EXHAUST PIPE UPON STARTING THE VEHICLE. THE CONTACT MENTIONED THAT THE FAILURE WAS DUE TO RAIN WATER SEEPING INTO THE EXHAUST. THE CONTACT STATED THAT THERE WAS A RECALL FOR THIS FAILURE IN 2017, BUT THE NHTSA CAMPAIGN DETAILS WERE…

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TL* THE CONTACT OWNS A 2013 BMW 328XI. THE CONTACT STATED THAT THICK, WHITE SMOKE EMERGED FROM THE EXHAUST PIPE UPON STARTING THE VEHICLE. THE CONTACT MENTIONED THAT THE FAILURE WAS DUE TO RAIN WATER SEEPING INTO THE EXHAUST. THE CONTACT STATED THAT THERE WAS A RECALL FOR THIS FAILURE IN 2017, BUT THE NHTSA CAMPAIGN DETAILS WERE UNAVAILABLE. THE DEALER AND MANUFACTURER WERE NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE FAILURE MILEAGE WAS UNAVAILABLE.

NHTSA ODI #11098931

47,000 miles · Mar 28, 2018
Exterior Lighting

FOR THE 2013 BMW 328XI MODEL HALOGEN LIGHTS ON THE LOW OR HIGH BEAM ARE ABSOLUTE OF NO USE. LIGHTING ON THIS CAR IS VERY POOR, ON A NORMAL NIGHT IT IS HARD TO SEE THE CURVES AND YOU CANNOT DRIVE MORE THAN 30 MPH IF WANT TO SEE WHAT'S COMING UP NEXT OR SEE THE SIGNBOARDS AHEAD. IT WAS RAINING YESTERDAY IN DALLAS AND DRIVING THIS …

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FOR THE 2013 BMW 328XI MODEL HALOGEN LIGHTS ON THE LOW OR HIGH BEAM ARE ABSOLUTE OF NO USE. LIGHTING ON THIS CAR IS VERY POOR, ON A NORMAL NIGHT IT IS HARD TO SEE THE CURVES AND YOU CANNOT DRIVE MORE THAN 30 MPH IF WANT TO SEE WHAT'S COMING UP NEXT OR SEE THE SIGNBOARDS AHEAD. IT WAS RAINING YESTERDAY IN DALLAS AND DRIVING THIS 2013 BMW, I COULD BARELY SEE THE ROAD AS THE HALOGEN LIGHTS ARE VERY DIM AND NOT EVEN APPROPRIATE ON A CAR. GOLF CARTS SEEM TO HAVE BETTER LIGHTING THAN THIS MODEL. I AM VERY POSITIVE THAT BMW WILL DEFEND THEIR LIGHTS. THIS 2013 328XI WITH ITS POOR LIGHTING IS THE ULTIMATE (HAZARDOUS)MACHINE DRIVING ON THE ROAD. REPLACEMENT FOR A BETTER LIGHTING EQUIPMENT COST $1300 EACH WHICH IS RIDICULOUS. COULD YOU PLEASE LOOK INTO THE SAFETY ASPECT OF THIS POOR LIGHTING.

NHTSA ODI #11081870

Official recalls

2

24V608000 · Electrical System:wiring:connectors/plugs/receptacles; Engine And Engine Cooling:cooling System:pump

Aug 13, 2024

BMW of North America, LLC. (BMW) is recalling certain 2012-2015 X1 sDrive28i, X1 xDrive28i, 2012-2016 Z4 sDrive28i, 528i, 528i xDrive, 328i, 328xi, 2016-2018 X5 xdrive 40e, 2014-2016 228i, 228xi, 428i, 428i xDrive, 328xi Gran Turismo, 2013-2017 X3 sDrive28i, X3 xDrive28i, 2015-2018 X4 xDrive28i, 2015-2016 428xi vehicles. An improperly sealed electrical connector on the water pump may be exposed to water and short circuit.

Consequence & remedy

Consequence: An electrical short increases the risk of a fire.

Remedy: Dealers will inspect and replace the water pump and plug connector as necessary, and install a protective shield, free of charge. Owner notification letters were mailed on March 28, 2025. Owners may contact BMW customer service at 1-800-525-7417.

Additional source detail variants (2)

Electrical System:wiring:connectors/plugs/receptacles

BMW of North America, LLC. (BMW) is recalling certain 2012-2015 X1 sDrive28i, X1 xDrive28i, 2012-2016 Z4 sDrive28i, 528i, 528i xDrive, 328i, 328xi, 2016-2018 X5 xdrive 40e, 2014-2016 228i, 228xi, 428i, 428i xDrive, 328xi Gran Turismo, 2013-2017 X3 sDrive28i, X3 xDrive28i, 2015-2018 X4 xDrive28i, 2015-2016 428xi vehicles. An improperly sealed electrical connector on the water pump may be exposed to water and short circuit.

Consequence: An electrical short increases the risk of a fire.

Remedy: Dealers will inspect and replace the water pump and plug connector as necessary, and install a protective shield, free of charge. Owner notification letters were mailed on March 28, 2025. Owners may contact BMW customer service at 1-800-525-7417.

Engine And Engine Cooling:cooling System:pump

BMW of North America, LLC. (BMW) is recalling certain 2012-2015 X1 sDrive28i, X1 xDrive28i, 2012-2016 Z4 sDrive28i, 528i, 528i xDrive, 328i, 328xi, 2016-2018 X5 xdrive 40e, 2014-2016 228i, 228xi, 428i, 428i xDrive, 328xi Gran Turismo, 2013-2017 X3 sDrive28i, X3 xDrive28i, 2015-2018 X4 xDrive28i, 2015-2016 428xi vehicles. An improperly sealed electrical connector on the water pump may be exposed to water and short circuit.

Consequence: An electrical short increases the risk of a fire.

Remedy: Dealers will inspect and replace the water pump and plug connector as necessary, and install a protective shield, free of charge. Owner notification letters were mailed on March 28, 2025. Owners may contact BMW customer service at 1-800-525-7417.

15V520000 · Exterior Lighting

Aug 17, 2015

BMW North America, LLC (BMW) is recalling certain model year 2012-2015 320i, 320xi, 328i, 328xi, 335i, 335xi, and ActiveHybrid3 vehicles manufactured October 20, 2011, to June 22, 2015, 2014-2015 328xi Sports Wagon vehicles manufactured March 21, 2013, to March 17, 2015, 2014-2015 328d, 328xd vehicles manufactured June 28, 2013, to April 21, 2015, and 2014-2015 328xd Sports Wagon vehicles manufactured July 5, 2013, to April 21, 2015. The affected vehicles may have been programmed with new software that inadvertently makes the front side marker lights inoperative in conjunction with the parking lights or the headlights. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 108, "Lamps, Reflective Devices, and Associated Equipment."

Consequence & remedy

Consequence: If the side marker lights do not illuminate, the vehicle may be less visible at night, increasing the risk of a crash.

Remedy: BMW will notify owners, and dealers will upload revised software to correct the issue, free of charge. The recall began on October 7, 2015. Owners may contact BMW customer service at 1-800-525-7417 or by email at CustomerRelations@bmwusa.com.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

EA21002 · Desiccated Air Bag Inflator Rupture

Opened Sep 17, 2021 · No close date supplied

Status: open (inferred from source dates) · Air Bags:frontal:driver Side:inflator Module; Air Bags:frontal:passenger Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

Additional source detail variants (2)

Air Bags:frontal:driver Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

Air Bags:frontal:passenger Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.