Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
Limited mileage data: 1 of 2 reports include usable mileage. There isn’t enough coverage to show a useful chart.
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
Electrical System. Review the 1 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Tires. Review the 1 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
0 crash reports1 fire reports0 injury reports
What owners actually said
2 reports
Mileage unknown · Aug 27, 2011
Tires
PURCHASED AN AVON 250/40R18 AV72 TIRE FOR MY MOTORCYCLE,AND WITH LESS THAN 2000 MILES,THERE IS AN OPEN JOIN SPLICE GOING ACROSS TIRE. I HAVE NOT RIDDEN MOTORCYCLE SINCE FINDING DEFECT, FOR FEAR OF HAVING A BLOWOUT AT HIGHWAY SPEED AND LOSING CONTROL OF MOTORCYCLE. AVON NEEDS TO STEP UP AND RECALL THESE TIRES BEFORE SOMEONE DIES …
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PURCHASED AN AVON 250/40R18 AV72 TIRE FOR MY MOTORCYCLE,AND WITH LESS THAN 2000 MILES,THERE IS AN OPEN JOIN SPLICE GOING ACROSS TIRE. I HAVE NOT RIDDEN MOTORCYCLE SINCE FINDING DEFECT, FOR FEAR OF HAVING A BLOWOUT AT HIGHWAY SPEED AND LOSING CONTROL OF MOTORCYCLE. AVON NEEDS TO STEP UP AND RECALL THESE TIRES BEFORE SOMEONE DIES OR IS SEVERELY INJURED. *TT
NHTSA ODI #10422287
1,500 miles · Nov 18, 2010
Electrical SystemFire
TL*THE CONTACT OWNS A 2005 BIG DOG CHOPPER. WHILE THE VEHICLE WAS PARKED AND HE ATTEMPTED TO START IT, THE WIRING ON THE ELECTRONIC HARNESS CONTROL (EHC) MELTED AND CAUGHT FIRE. HE PULLED THE WIRING APART AND THE VEHICLE WAS TOWED TO A DEALER. THE DEALER REPLACED THE EHC. SEVERAL YEARS LATER WHILE DRIVING APPROXIMATELY 3 MPH …
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TL*THE CONTACT OWNS A 2005 BIG DOG CHOPPER. WHILE THE VEHICLE WAS PARKED AND HE ATTEMPTED TO START IT, THE WIRING ON THE ELECTRONIC HARNESS CONTROL (EHC) MELTED AND CAUGHT FIRE. HE PULLED THE WIRING APART AND THE VEHICLE WAS TOWED TO A DEALER. THE DEALER REPLACED THE EHC. SEVERAL YEARS LATER WHILE DRIVING APPROXIMATELY 3 MPH THE VEHICLE STALLED AND HE PUSHED THE VEHICLE TO THE SIDE OF THE ROAD. HE WAITED FOR AN HOUR AND THE VEHICLE STARTED NORMALLY. THE VEHICLE WAS TAKEN TO THE DEALER WHO STATED THAT THE EHC NEED TO BE REPLACED. HE REFERENCED NHTSA RECALL 06V305000, ELECTRICAL SYSTEM AND WAS ADVISED BY THE MANUFACTURER THAT THERE WERE NO RECALLS. THE FAILURE MILEAGE WAS 1,500 AND THE CURRENT MILEAGE WAS UNKNOWN.
NHTSA ODI #10366721
Official recalls
0
No recalls in this snapshot.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
0
No exact-year investigations in this snapshot.
2005 Big Dog Chopper Problems, Complaints & Recalls | Skip That Year