WHILE APPROACHING A TOLL BOOTH A LOUD NOISE SUDDENLY DEVELOPED, EMANATING FROM THE CENTRE GEARBOX AREA OF MY ENGINE/DRIVE TRAIN. INSPECTION DISCOVERED THAT THE MIDDLE DRIVE SHAFT TIP HAD SNAPPED AT THE UNIVERSAL JOINT RETAINING NUT. IT IS FURTHER DETERMINED FROM OTHER SUCH RECORDED FAILURES POSTED ON VARIOUS YAMAHA FORUMS …
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WHILE APPROACHING A TOLL BOOTH A LOUD NOISE SUDDENLY DEVELOPED, EMANATING FROM THE CENTRE GEARBOX AREA OF MY ENGINE/DRIVE TRAIN. INSPECTION DISCOVERED THAT THE MIDDLE DRIVE SHAFT TIP HAD SNAPPED AT THE UNIVERSAL JOINT RETAINING NUT. IT IS FURTHER DETERMINED FROM OTHER SUCH RECORDED FAILURES POSTED ON VARIOUS YAMAHA FORUMS THAT THIS FAILURE IS CAUSED BY MICRO PRESSURE FROM REAR DRIVE/UNI JOINT ONTO MIDDLE DRIVE SHAFT AND CAUSES STRESS FRACTURE/SEPARATION MID THREAD LEVEL WITH INSIDE OF RETAINING NUT. HI-RES PHOTOS ARE AVAILABLE OF THE SHAFT TIP STILL INSIDE THE NUT SHOWING THE CASTING FAILURE OF THE SHAFT. FAILURE OF THIS NUT RESULTS IN THE LOOSE NUT CONTAINING THE TIP OF THE SNAPPED SHAFT TO BOUNE AROUND INSIDE THE UNIVERSAL JOINT, CAUSING DAMAGE TO THE UNI JOINT, SPEED SENSOR AND SPEED ROTOR. POTENTIAL IS ALSO THERE FOR THE NUT TO JAM BETWEEN THE UNI JOINT PROTECTOR COVER AND THE UNI JOINT ITSELF RESULTING IN POSSIBLE SUDDEN FAILURE OF ALL COMPONENTS. AS MY VIN COULD NOT BE ENTERED IN THE NECESSARY SECTION I HAVE EDITED THIS SECTION AND PROVIDED THE DETAIL HERE. *TR
ON CERTAIN MOTORCYLES, THE ORIGINAL REPLACEMENT MOUNTING HARDWARE HOLDING THE PASSENGER SEAT TO THE FENDER COULD BREAK IF THE MOUNTING HARDWARE IS OVER TIGHTENED.
Consequence & remedy
Consequence: IF THE HARDWARE BREAKS, THE PASSENGER SEAT CAN FALL OFF THE REAR FENDER. THE PASSENGER COULD LOSE BALANCE AND FALL, CAUSING SERIOUS INJURY OR DEATH.
Remedy: OWNERS MAY ALREADY HAVE RECEIVED A LETTER FROM YAMAHA DATED MARCH 3, 2005, ABOUT THIS DEFECT. IN ORDER TO PROVIDE AN IMPROVED REMEDY TO THE REPAIR OF THE PREVIOUS RECALL, YAMAHA IS RECALLING CERTAIN MOTORCYCLES AGAIN. DEALERS WILL REPLACE THE HARDWARE HOLDING THE PASSENGER SEAT TO THE FENDER WITH COMPONENTS OF A DIFFERENT TYPE THAT WILL NOT ALLOW THE SEAT TO FALL OFF. THE RECALL BEGAN ON JUNE 15, 2005. OWNERS MAY CONTACT YAMAHA AT 1-800-88-YAMAHA.
ON CERTAIN MOTORCYCLES, THE MOUNTING HARDWARE HOLDING THE PASSENGER SEAT TO THE FENDER COULD LOOSEN DUE TO THE PASSENGER'S WEIGHT SHIFTING ON THE SEAT.
Consequence & remedy
Consequence: IF THE MOUNTING HARDWARE BECOMES LOOSE ENOUGH TO FALL OFF, THE PASSENGER SEAT CAN FALL OFF THE REAR FENDER. A PASSENGER ON THE MOTORCYCLE COULD LOSE BALANCE AND FALL, CAUSING SERIOUS INJURY OR DEATH.
Remedy: DEALERS WILL REPLACE THE PASSENGER SEAT'S MOUNTING HARDWARE FREE OF CHARGE. THE RECALL BEGAN ON MARCH 4, 2005. OWNERS MAY CONTACT YAMAHA AT 1-800-227-5963.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
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2002 Yamaha XVS11 Problems, Complaints & Recalls | Skip That Year