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2005 Workhorse W22

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

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How this year compares

Owner complaints by model year

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Counts vary with age, sales and reporting. They are not failure rates.

What owners reported most

Tap a category to read its complaints. One report may name several components.

When problems were reported

Mileage at the reported incident

Limited mileage data: 15 of 21 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Service Brakes, Hydraulic. Review the 18 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 1 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Parking Brake. Review the 1 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

0 crash reports2 fire reports0 injury reports

Service Brakes, Hydraulic complaints

18 reports
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Mileage unknown · Mar 14, 2012
Service Brakes, Hydraulic

2005 WORKHORSE W22 MOTORHOME. CONSUMER WRITES IN REGARDS TO RECALL CONCERNING STICKING BRAKE CALIPERS *TGW WHILE REPLACING THE CALIPERS, THE MECHANIC DISCOVERED THAT THREE OF THE BRAKE ROTORS WERE CRACKED. THE CONSUMER FELT IT WAS A PREMATURE FAILURE OF THE BRAKE ROTORS AND CONSTITUTED A SAFETY HAZARD.

NHTSA ODI #10452014

31,300 miles · Oct 29, 2011
Service Brakes, Hydraulic

I HAD NEW TIRES PUT ON THIS MOTORHOME AND THE MECHANIC SHOWED ME FRONT ROTORS WERE BOTH CRACKED AND REMINDED ME OF THE BOSCH CALIPER RECALL. I CHECKED MY VIN # ON WORKHORSE WEB SITE AND IT SHOWED THE RECALL FOR MY CHASSIS. I TOOK IT TO BOB STALL CHEVROLET IN SAN DIEGO TO HANDLE THE RECALL. I WAS INFORMED WORKHORSE DENIED THE ROT…

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I HAD NEW TIRES PUT ON THIS MOTORHOME AND THE MECHANIC SHOWED ME FRONT ROTORS WERE BOTH CRACKED AND REMINDED ME OF THE BOSCH CALIPER RECALL. I CHECKED MY VIN # ON WORKHORSE WEB SITE AND IT SHOWED THE RECALL FOR MY CHASSIS. I TOOK IT TO BOB STALL CHEVROLET IN SAN DIEGO TO HANDLE THE RECALL. I WAS INFORMED WORKHORSE DENIED THE ROTORS WERE DAMAGED BY THE POSSIBILITY OF THE CALIPERS NOT RELEASING AND OVERHEATING AND CRACKING THE ROTORS. I HAVE NEVER EVEN SMELT HOT BRAKES ON THIS MOTORHOME SINCE I HAVE OWNED IT. I WAS SURPRISED TO SEE CRACKED ROTORS ESPECIALLY THIS SIZE OF ROTORS. I HAVE DONE ALL MY OWN VEHICLE MAINTENANCE FOR THE LAST 35 YEARS INCLUDING MANY BRAKE JOBS. I HAVE RARELY EVEN HAD TO TURN ROTORS ON ANY OF MY AUTOS,B USUALLY JUST CHANGE PADS OR SHOES. I AM EXTREMELY CONSCIOUS OF HOW I USE MY BRAKES ESPECIALLY ON THE MOTORHOME AS THIS IS MY THIRD ONE IN 20 YEARS. I HAD A BOUNDER ON A FORD CHASSIS FOR TEN YEARS PRIOR TO THIS WORKHORSE AND I CHANGED THE PADS AT 40K MILES WITH NO ISSUES WITH ROTORS OR CALIPERS. MY PROBLEM IS THAT I AM PAYING $1600.00 TO HAVE NEW ROTORS AND PADS WITH SEALS ON A 5 YEAR OLD CHASSIS. THIS IS TOTALLY UNACCEPTABLE ESPECIALLY FOR SOMETHING I PAID $130,000.00 FOR. I BELIEVE THESE ROTORS WERE EITHER DAMAGED BY STICKING CALIPERS OR UNEVEN TEMPERING DURING THE MANUFACTURING PROCESS OF THESE ROTORS. *TR

NHTSA ODI #10433540

14,751 miles · Feb 11, 2011
Service Brakes, HydraulicFire

TL* THE CONTACT OWNS A 2005 NATIONAL SEA BREEZE LX RV WITH A WORKHORSE W22 CHASSIS. THE CONTACT RECEIVED NOTIFICATION OF NHTSA ID NUMBER: 09V110000 (SERVICE BRAKES, HYDRAULIC) AND THE VEHICLE WAS REPAIRED UNDER THE RECALL IN 2010. ON A LATER DATE WHILE DRIVING 65 MPH AND ENGAGING THE BRAKE, THE BRAKES AND FRONT WHEELS BEGAN TO S…

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TL* THE CONTACT OWNS A 2005 NATIONAL SEA BREEZE LX RV WITH A WORKHORSE W22 CHASSIS. THE CONTACT RECEIVED NOTIFICATION OF NHTSA ID NUMBER: 09V110000 (SERVICE BRAKES, HYDRAULIC) AND THE VEHICLE WAS REPAIRED UNDER THE RECALL IN 2010. ON A LATER DATE WHILE DRIVING 65 MPH AND ENGAGING THE BRAKE, THE BRAKES AND FRONT WHEELS BEGAN TO SHAKE ABNORMALLY. IN ADDITION, THE CONTACT STATED THAT THE BRAKES WOULD BECOME EXTREMELY HOT. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE THE CONTACT WAS ADVISED THAT THE FRONT ROTORS WERE WARPED AND THE VEHICLE WAS REPAIRED. THE CONTACT STATED HE WAS HAVING PROBLEMS WITH THE REAR BRAKES NOW. THE CONTACT CALLED THE MANUFACTURER AND THE REPRESENTATIVE ADVISED HIM THAT THE FAILURE WAS CAUSED BY DRIVER ERROR. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 14,751 AND THE CURRENT MILEAGE WAS 15,700.

NHTSA ODI #10381587

Mileage unknown · Nov 17, 2010
Service Brakes, Hydraulic

2005 WORKHORSE W22 CHASSIS. WINNEBAGO ADVENTURER. CONSUMER STATES BRAKE FAILURE *TGW THE CONSUMER STATED IN SEPTEMBER 2009 WHILE DRIVING, THE BRAKES FAILED FOR THE FIRST TIME. THE CONSUMER AND HIS WIFE BEGAN TO SMELL THE BRAKES BURNING. THE ABS LIGHT ILLUMINATED, THE FRONT WHEELS WERE TOO HOT TO TOUCH AND THE REAR WHEELS WERE H…

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2005 WORKHORSE W22 CHASSIS. WINNEBAGO ADVENTURER. CONSUMER STATES BRAKE FAILURE *TGW THE CONSUMER STATED IN SEPTEMBER 2009 WHILE DRIVING, THE BRAKES FAILED FOR THE FIRST TIME. THE CONSUMER AND HIS WIFE BEGAN TO SMELL THE BRAKES BURNING. THE ABS LIGHT ILLUMINATED, THE FRONT WHEELS WERE TOO HOT TO TOUCH AND THE REAR WHEELS WERE HOT AS WELL. THE RV WAS TAKEN TO A LOCAL WORKHORSE FACILITY. THEY REPLACED A CRACKED CALIPER, BUT DID NOTHING TO THE BRAKES. IN AUGUST 2010, THE BRAKES FAILED AGAIN. THE RV WAS TOWED TO A WORKHORSE FACILITY. THEY REPLACED THE FRONT CALIPERS, FRONT CENTER CAPS AND THREE ABS SENSORS. A CLAIM WAS SUBMITTED TO WORKHORSE, BUT THE IT WAS DENIED. WORKHORSE STATED THE BRAKE FAILURE WAS NOT RECALL RELATED. *JB

NHTSA ODI #10366294

Mileage unknown · Nov 12, 2010
Service Brakes, Hydraulic

CONSUMER WRITES REGARDING 2005 WORKHORSE CHASSIS RECALL *TGW THE CONSUMER STATED WHEN HE TOOK THE RV IN FOR SERVICE, HE ADVISED THE TECHNICIAN THAT THERE WAS AN ODOR AND SMOKE COMING FROM THE BRAKE SYSTEM DURING LIGHT AND HEAVY BRAKING. AFTER INSPECTION, THE TECHNICIAN DETERMINED THE BRAKE CALIPERS WERE IN FACT DEFECTIVE. THEY…

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CONSUMER WRITES REGARDING 2005 WORKHORSE CHASSIS RECALL *TGW THE CONSUMER STATED WHEN HE TOOK THE RV IN FOR SERVICE, HE ADVISED THE TECHNICIAN THAT THERE WAS AN ODOR AND SMOKE COMING FROM THE BRAKE SYSTEM DURING LIGHT AND HEAVY BRAKING. AFTER INSPECTION, THE TECHNICIAN DETERMINED THE BRAKE CALIPERS WERE IN FACT DEFECTIVE. THEY ALSO DETERMINED THAT THE ROTORS WERE HEAT DAMAGED TO THE POINT THAT THE RV WAS UNSAFE TO DRIVE. ALSO, THE BRAKE PADS WERE HEAT DAMAGED AND PREMATURELY WORN OUT. THE CONSUMER STATED HE WOULD LIKE WORKHORSE TO FULFILL THEIR OBLIGATIONS REGARDING THE RECALL ON THE BOSCH BRAKE CALIPERS AND THE RESULTING DAMAGE TO THE BRAKE SYSTEM. *JB

NHTSA ODI #10366058

Mileage unknown · Oct 4, 2010
Service Brakes, Hydraulic

TL* THE CONTACT OWNS A 2005 MONACO SIMBA RV EQUIPPED WITH A WORKHORSE CHASSIS W22. THERE WAS A RECALL ASSOCIATED WITH NHTSA CAMPAIGN ID NUMBER: 09V110000 (SERVICE BRAKES, HYDRAULIC); HOWEVER, THE CONTACT WAS INFORMED BY THE DEALER THAT THE PART NEEDED FOR RECALL REPAIRS WAS ON A MASSIVE BACKORDER. THE CONTACT STATED THAT HE WAS …

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TL* THE CONTACT OWNS A 2005 MONACO SIMBA RV EQUIPPED WITH A WORKHORSE CHASSIS W22. THERE WAS A RECALL ASSOCIATED WITH NHTSA CAMPAIGN ID NUMBER: 09V110000 (SERVICE BRAKES, HYDRAULIC); HOWEVER, THE CONTACT WAS INFORMED BY THE DEALER THAT THE PART NEEDED FOR RECALL REPAIRS WAS ON A MASSIVE BACKORDER. THE CONTACT STATED THAT HE WAS THE 144TH PERSON ON THE WAITING LIST FOR THE PART AND WAS CONCERNED WITH THE POTENTIAL SAFETY HAZARD INVOLVED BEFORE BEING ABLE TO HAVE THE VEHICLE REPAIRED. THE CONTACT HAD NOT EXPERIENCED A FAILURE.

NHTSA ODI #10359104

29,000 miles · Sep 27, 2010
Service Brakes, Hydraulic

TL* THE CONTACT OWNS A 2005 MONACO MONARCH RV EQUIPPED WITH A WORKHORSE CHASSIS W22. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER FOR REPAIRS UNDER NHTSA CAMPAIGN ID NUMBER: 09V110000 (SERVICE BRAKES, HYDRAULIC). THE CONTACT STATED THE RECALL MENTIONED THAT THE DEALER WOULD REPLACE THE ROTORS IN CONJUNCTION TO THE FOUR BRAKE CA…

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TL* THE CONTACT OWNS A 2005 MONACO MONARCH RV EQUIPPED WITH A WORKHORSE CHASSIS W22. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER FOR REPAIRS UNDER NHTSA CAMPAIGN ID NUMBER: 09V110000 (SERVICE BRAKES, HYDRAULIC). THE CONTACT STATED THE RECALL MENTIONED THAT THE DEALER WOULD REPLACE THE ROTORS IN CONJUNCTION TO THE FOUR BRAKE CALIPERS REPLACEMENT. THE DEALER REFUSED TO REPLACE THE OVERHEATED ROTORS UNDER THE RECALL REMEDY. THE REAR DRIVER SIDE ROTOR WAS REPLACED AT THE OWNER'S EXPENSE. THE THREE OTHER DAMAGED ROTORS WERE NOT REPLACED. IN ADDITION, THE COMPLETE BRAKE SYSTEM HAD BEEN PREVIOUSLY REPLACED IN OCTOBER OF 2007. THE VIN WAS UNAVAILABLE. THE FAILURE MILEAGE WAS APPROXIMATELY 29,000.

NHTSA ODI #10357880

11,990 miles · Sep 20, 2010
Service Brakes, Hydraulic

LETTER FROM CONGRESSMAN DAVIS ON BEHALF OF CONSTITUENT REQUESTING A RECALL ON HIS 2006 FLEETWOOD THAT HE PURCHASED FROM RV SERVICE & ACCESSORIES OF TENNESSEE (DOT/I 2010-2160-RESPOND TO ROCKWOOD, TN OFFICE) *TGW THE CONSUMER EXPERIENCED COMPLETE BRAKE FAILURE AT 11,990 MILES. THE CONSUMER STATED OTHER CHASSIS MODELS WERE RECALL…

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LETTER FROM CONGRESSMAN DAVIS ON BEHALF OF CONSTITUENT REQUESTING A RECALL ON HIS 2006 FLEETWOOD THAT HE PURCHASED FROM RV SERVICE & ACCESSORIES OF TENNESSEE (DOT/I 2010-2160-RESPOND TO ROCKWOOD, TN OFFICE) *TGW THE CONSUMER EXPERIENCED COMPLETE BRAKE FAILURE AT 11,990 MILES. THE CONSUMER STATED OTHER CHASSIS MODELS WERE RECALLED, BUT NOT HIS MODEL. *JB

NHTSA ODI #10356429

7,126 miles · Sep 16, 2010
Service Brakes, Hydraulic

TL*THE CONTACT OWNS A 2005 HOLIDAY RAMBLER ADMIRAL SE MOTOR HOME WITH A WORKHORSE W22 CHASSIS. WHILE DRIVING 40-45 MPH HE ENGAGED THE BRAKES AND THE PEDAL WENT TO THE FLOOR. HE PUMPED THE BRAKES AND THE VEHICLE SLOWED DOWN. HE ALSO SMELLED SOMETHING BURNING INSIDE THE VEHICLE. HE LATER DETERMINED THAT THE SMELL WAS COMING FROM …

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TL*THE CONTACT OWNS A 2005 HOLIDAY RAMBLER ADMIRAL SE MOTOR HOME WITH A WORKHORSE W22 CHASSIS. WHILE DRIVING 40-45 MPH HE ENGAGED THE BRAKES AND THE PEDAL WENT TO THE FLOOR. HE PUMPED THE BRAKES AND THE VEHICLE SLOWED DOWN. HE ALSO SMELLED SOMETHING BURNING INSIDE THE VEHICLE. HE LATER DETERMINED THAT THE SMELL WAS COMING FROM THE REAR BRAKES. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHO REPLACED THE REAR BRAKE CALIPERS. THE DEALER ALSO INFORMED HIM THAT THE FAILURE WAS CAUSED BY THE BRAKES FREEZING. THE CONTACT DOES NOT FEEL SAFE DRIVING THE VEHICLE. HE REFERENCED RECALL 09V110000, SERVICE BRAKES, HYDRAULIC. HE STATED THAT THE MANUFACTURER WOULD NOT REIMBURSE HIM BECAUSE HIS VEHICLE WAS REPAIRED IN AUGUST 18,2007 AND THEY DID NOT TAKE RESPONSIBILITY FOR THE REPAIRS UNTIL NOVEMBER 16, 2007. THE FAILURE MILEAGE WAS 7,126 AND THE APPROXIMATE CURRENT MILEAGE WAS 10,000.

NHTSA ODI #10355980

12,400 miles · Aug 16, 2010
Service Brakes, Hydraulic

TL* THE CONTACT OWNS A 2005 DAMON COACHES CHALLENGER 353 RV EQUIPPED WITH A WORKHORSE CHASSIS W22. WHILE THE CONTACT WAS DRIVING APPROXIMATELY 35 MPH, THE BRAKES WERE ENGAGED FOLLOWED BY A SUDDEN CRUNCHING NOISE AND THE VEHICLE BEGAN TO PULL INTO THE RIGHT DIRECTION WITHOUT ASSISTANCE. THE VEHICLE WAS ABLE TO CONTINUE WITH SLIG…

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TL* THE CONTACT OWNS A 2005 DAMON COACHES CHALLENGER 353 RV EQUIPPED WITH A WORKHORSE CHASSIS W22. WHILE THE CONTACT WAS DRIVING APPROXIMATELY 35 MPH, THE BRAKES WERE ENGAGED FOLLOWED BY A SUDDEN CRUNCHING NOISE AND THE VEHICLE BEGAN TO PULL INTO THE RIGHT DIRECTION WITHOUT ASSISTANCE. THE VEHICLE WAS ABLE TO CONTINUE WITH SLIGHT FORCE APPLIED TO THE STEERING WHEEL. ALSO, THE VEHICLE WOULD PULL INTO THE LEFT DIRECTION UNEXPECTEDLY. THE FAILURES WERE INTERMITTENT. THE CONTACT RECEIVED A RECALL NOTIFICATION IN MAY OF 2009, ASSOCIATED WITH NHTSA CAMPAIGN ID NUMBER 09V110000 (SERVICE BRAKES, HYDRAULIC); HOWEVER, THE MANUFACTURER DOES NOT PROVIDE A REMEDY FOR THE DEFECT. THE CONTACT WAS DISPLEASED TO KNOW THAT THE RECALL PART STILL REMAINED UNAVAILABLE AND EXPRESSED SIGNIFICANT CONCERN OF THE POTENTIAL SAFETY HAZARD. THE VEHICLE HAD NOT BEEN REPAIRED. THE FAILURE MILEAGE WAS APPROXIMATELY 12,400.

NHTSA ODI #10349594

Official recalls

3

09V110000 · Service Brakes, Hydraulic

Apr 3, 2009

NAVISTAR IS RECALLING CERTAIN MODEL YEAR MY 2001-2008 WORKHORSE W20, W21 AND W22 CHASSIS AND CERTAIN MODEL YEAR 2009 THROUGH 2011 MONACO RV ADMIRAL, ARISTA, MONARCH, AND RIPTIDE RECREATIONAL VEHICLES EQUIPPED WITH AXLES THAT INCLUDE BOSCH ZOPS OR ZOHT PIN SLIDE HYDRAULIC DISC BRAKES. WHEN COMBINED WITH OCCASIONAL OR SEASONAL VEHICLE OPERATION MAY EXPERIENCE CALIPERS STICKING IN THE APPLIED POSITION. THIS CAN RESULT IN ABNORMAL HEAT GENERATION AT THE WHEEL END CAUSING BRAKE DRAG. THE DRIVER WOULD NORMALLY HAVE WARNING OF THE BRAKE DRAG IF UNDETECTED BY THE DRIVER.

Consequence & remedy

Consequence: THE TEMPERATURE INCREASE AT THE WHEEL END CAN EVENTUALLY LEAD TO SOFT PEDAL CONDITIONS DUE TO BRAKE FLUID BOIL, AND POSSIBLE EXTENDED STOPPING DISTANCE INCREASING THE RISK OF A CRASH.

Remedy: WORKHORSE DEALERS WILL REPLACE ALL FOUR BOSCH BRAKE CALIPER ASSEMBLIES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON SEPTEMBER 16, 2010. OWNERS MAY CONTACT WORKHORSE AT 1-877-246-7731.

06V225000 · Engine And Engine Cooling

Jun 20, 2006

ON CERTAIN MOTOR HOME AND TRUCK CHASSIS EQUIPPED WITH GENERAL MOTORS 8.1L V8 ENGINES, IMPROPER HARDENING DURING THE HEAT TREATMENT PROCESS CAN CAUSE THE FUEL RAIL PULSE DAMPER RETAINER CLIP TO FRACTURE, RESULTING IN INADEQUATE RETENTION OF THE DAMPER. IF THE DAMPER BECOMES LOOSE, FUEL COULD BE PUMPED BY THE FUEL PUMP INTO THE UNDER HOOD AREA.

Consequence & remedy

Consequence: IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD RESULT.

Remedy: DEALERS WILL REPLACE THE FUEL RAIL PULSE DAMPER RETAINER CLIPS ON THESE ENGINES FREE OF CHARGE. THE RECALL BEGAN ON SEPTEMBER 1, 2006. OWNERS MAY CONTACT WORKHORSE AT 877-294-6773.

06V148000 · Steering

May 2, 2006

CERTAIN CHASSIS MAY HAVE BEEN EQUIPPED WITH INCORRECT STEERING INTERMEDIATE SHAFTS. THE SPLINE CAN STRIP WHILE THE STEERING WHEEL IS BEING TURNED.

Consequence & remedy

Consequence: THIS STEERING CONDITION COULD INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL INSPECT AND, IF NECESSARY, REPLACE THE STEERING INTERMEDIATE SHAFTS. THE RECALL BEGAN ON MAY 22, 2006. OWNERS MAY CONTACT WORKHORSE AT 1-877-294-6773.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

EA07016 · Overheating Disc Brake Caliper

Opened Nov 16, 2007 · Closed Aug 19, 2009

Status: closed (inferred from source dates) · Service Brakes, Hydraulic

THE EA WAS OPENED TO GAIN A TECHNICAL UNDERSTANDING OF THE CAUSES FOR ONE OR MORE DISC BRAKE CALIPERS ON A SUBJECT VEHICLE TO SUFFER SEVERE OVERHEATING. THE OVERHEATING CAUSED BRAKE DRAG, MELTING ABS SENSORS, SMOKING, BRAKE LINING FIRES, AND IN SOME CASES BOILING BRAKE FLUID RESULTING IN DIMINISHED STOPPING CAPABILITY.BASED ON TESTING, WARRANTY AND COMPLAINT DATA ANALYSIS, FIELD TRIPS AND INTERVIEWS WITH OWNERS, MECHANICS AND SERVICE MANAGERS, ODI BELIEVES THE LIKELY CAUSE OF THE ALLEGED DEFECT IS WATER SWELL OF THE PHENOLIC CALIPER PISTON AND SUBSEQUENT FAILURE OF THE PISTON TO FULLY RETURN AFTER THE PEDAL IS RELEASED.A TECHNICAL REPORT IS ATTACHED WITH FULL DETAILS.

Additional source detail variants (7)

Service Brakes, Hydraulic

THE EA WAS OPENED TO GAIN A TECHNICAL UNDERSTANDING OF THE CAUSES FOR ONE OR MORE DISC BRAKE CALIPERS ON A SUBJECT VEHICLE TO SUFFER SEVERE OVERHEATING. THE OVERHEATING CAUSED BRAKE DRAG, MELTING ABS SENSORS, SMOKING, BRAKE LINING FIRES, AND IN SOME CASES BOILING BRAKE FLUID RESULTING IN DIMINISHED STOPPING CAPABILITY.BASED ON TESTING, WARRANTY AND COMPLAINT DATA ANALYSIS, FIELD TRIPS AND INTERVIEWS WITH OWNERS, MECHANICS AND SERVICE MANAGERS, ODI BELIEVES THE LIKELY CAUSE OF THE ALLEGED DEFECT IS WATER SWELL OF THE PHENOLIC CALIPER PISTON AND SUBSEQUENT FAILURE OF THE PISTON TO FULLY RETURN AFTER THE PEDAL IS RELEASED.A TECHNICAL REPORT IS ATTACHED WITH FULL DETAILS.

Service Brakes, Hydraulic

THE EA WAS OPENED TO GAIN A TECHNICAL UNDERSTANDING OF THE CAUSES FOR ONE OR MORE DISC BRAKE CALIPERS ON A SUBJECT VEHICLE TO SUFFER SEVERE OVERHEATING. THE OVERHEATING CAUSED BRAKE DRAG, MELTING ABS SENSORS, SMOKING, BRAKE LINING FIRES, AND IN SOME CASES BOILING BRAKE FLUID RESULTING IN DIMINISHED STOPPING CAPABILITY.BASED ON TESTING, WARRANTY AND COMPLAINT DATA ANALYSIS, FIELD TRIPS AND INTERVIEWS WITH OWNERS, MECHANICS AND SERVICE MANAGERS, ODI BELIEVES THE LIKELY CAUSE OF THE ALLEGED DEFECT IS WATER SWELL OF THE PHENOLIC CALIPER PISTON AND SUBSEQUENT FAILURE OF THE PISTON TO FULLY RETURN AFTER THE PEDAL IS RELEASED.A TECHNICAL REPORT IS ATTACHED WITH FULL DETAILS.

Service Brakes, Hydraulic

THE EA WAS OPENED TO GAIN A TECHNICAL UNDERSTANDING OF THE CAUSES FOR ONE OR MORE DISC BRAKE CALIPERS ON A SUBJECT VEHICLE TO SUFFER SEVERE OVERHEATING. THE OVERHEATING CAUSED BRAKE DRAG, MELTING ABS SENSORS, SMOKING, BRAKE LINING FIRES, AND IN SOME CASES BOILING BRAKE FLUID RESULTING IN DIMINISHED STOPPING CAPABILITY.BASED ON TESTING, WARRANTY AND COMPLAINT DATA ANALYSIS, FIELD TRIPS AND INTERVIEWS WITH OWNERS, MECHANICS AND SERVICE MANAGERS, ODI BELIEVES THE LIKELY CAUSE OF THE ALLEGED DEFECT IS WATER SWELL OF THE PHENOLIC CALIPER PISTON AND SUBSEQUENT FAILURE OF THE PISTON TO FULLY RETURN AFTER THE PEDAL IS RELEASED.A TECHNICAL REPORT IS ATTACHED WITH FULL DETAILS.

Service Brakes, Hydraulic

THE EA WAS OPENED TO GAIN A TECHNICAL UNDERSTANDING OF THE CAUSES FOR ONE OR MORE DISC BRAKE CALIPERS ON A SUBJECT VEHICLE TO SUFFER SEVERE OVERHEATING. THE OVERHEATING CAUSED BRAKE DRAG, MELTING ABS SENSORS, SMOKING, BRAKE LINING FIRES, AND IN SOME CASES BOILING BRAKE FLUID RESULTING IN DIMINISHED STOPPING CAPABILITY.BASED ON TESTING, WARRANTY AND COMPLAINT DATA ANALYSIS, FIELD TRIPS AND INTERVIEWS WITH OWNERS, MECHANICS AND SERVICE MANAGERS, ODI BELIEVES THE LIKELY CAUSE OF THE ALLEGED DEFECT IS WATER SWELL OF THE PHENOLIC CALIPER PISTON AND SUBSEQUENT FAILURE OF THE PISTON TO FULLY RETURN AFTER THE PEDAL IS RELEASED.A TECHNICAL REPORT IS ATTACHED WITH FULL DETAILS.

Service Brakes, Hydraulic

THE EA WAS OPENED TO GAIN A TECHNICAL UNDERSTANDING OF THE CAUSES FOR ONE OR MORE DISC BRAKE CALIPERS ON A SUBJECT VEHICLE TO SUFFER SEVERE OVERHEATING. THE OVERHEATING CAUSED BRAKE DRAG, MELTING ABS SENSORS, SMOKING, BRAKE LINING FIRES, AND IN SOME CASES BOILING BRAKE FLUID RESULTING IN DIMINISHED STOPPING CAPABILITY.BASED ON TESTING, WARRANTY AND COMPLAINT DATA ANALYSIS, FIELD TRIPS AND INTERVIEWS WITH OWNERS, MECHANICS AND SERVICE MANAGERS, ODI BELIEVES THE LIKELY CAUSE OF THE ALLEGED DEFECT IS WATER SWELL OF THE PHENOLIC CALIPER PISTON AND SUBSEQUENT FAILURE OF THE PISTON TO FULLY RETURN AFTER THE PEDAL IS RELEASED.A TECHNICAL REPORT IS ATTACHED WITH FULL DETAILS.

Service Brakes, Hydraulic

THE EA WAS OPENED TO GAIN A TECHNICAL UNDERSTANDING OF THE CAUSES FOR ONE OR MORE DISC BRAKE CALIPERS ON A SUBJECT VEHICLE TO SUFFER SEVERE OVERHEATING. THE OVERHEATING CAUSED BRAKE DRAG, MELTING ABS SENSORS, SMOKING, BRAKE LINING FIRES, AND IN SOME CASES BOILING BRAKE FLUID RESULTING IN DIMINISHED STOPPING CAPABILITY.BASED ON TESTING, WARRANTY AND COMPLAINT DATA ANALYSIS, FIELD TRIPS AND INTERVIEWS WITH OWNERS, MECHANICS AND SERVICE MANAGERS, ODI BELIEVES THE LIKELY CAUSE OF THE ALLEGED DEFECT IS WATER SWELL OF THE PHENOLIC CALIPER PISTON AND SUBSEQUENT FAILURE OF THE PISTON TO FULLY RETURN AFTER THE PEDAL IS RELEASED.A TECHNICAL REPORT IS ATTACHED WITH FULL DETAILS.

Service Brakes, Hydraulic

THE EA WAS OPENED TO GAIN A TECHNICAL UNDERSTANDING OF THE CAUSES FOR ONE OR MORE DISC BRAKE CALIPERS ON A SUBJECT VEHICLE TO SUFFER SEVERE OVERHEATING. THE OVERHEATING CAUSED BRAKE DRAG, MELTING ABS SENSORS, SMOKING, BRAKE LINING FIRES, AND IN SOME CASES BOILING BRAKE FLUID RESULTING IN DIMINISHED STOPPING CAPABILITY.BASED ON TESTING, WARRANTY AND COMPLAINT DATA ANALYSIS, FIELD TRIPS AND INTERVIEWS WITH OWNERS, MECHANICS AND SERVICE MANAGERS, ODI BELIEVES THE LIKELY CAUSE OF THE ALLEGED DEFECT IS WATER SWELL OF THE PHENOLIC CALIPER PISTON AND SUBSEQUENT FAILURE OF THE PISTON TO FULLY RETURN AFTER THE PEDAL IS RELEASED.A TECHNICAL REPORT IS ATTACHED WITH FULL DETAILS.